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Summary of Contents for ESCO Technologies ETS-LINDGREN MAPS 2112 Series
- Page 1 Multi-Axis Positioning System (MAPS User Manual May 2020 1719784 Rev A...
- Page 3 ETS-Lindgren Inc. reserves the right to make changes to any products herein to improve functioning or design. Although the information in this document has been carefully reviewed and is believed to be reliable, ETS-Lindgren does not assume any liability arising out of the application or use of any product or circuit described herein; nor does it convey any license under its patent rights nor the rights of others.
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Page 5: Table Of Contents
TABLE OF CONTENTS NOTES, CAUTIONS AND WARNINGS SAFETY INFORMATION INTRODUCTION Standard Configuration ......10 Mast . - Page 6 Anchor Plate Installation......24 Reconnecting Power and Fiber Optics ..... . 24 Sliding the Belt onto the Mast.
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Page 7: Safety Information
NOTES, CAUTIONS AND WARNINGS Note: Denotes helpful information intended to provide tips for better use of the product. Caution: Denotes a hazard. Failure to follow instructions could result in minor personal injury and/or property damage. Included text gives proper procedures. Warning: Denotes a hazard. -
Page 9: Introduction
INTRODUCTION The ETS-Lindgren Multi Axis Positioning System (MAPS™) is available in three types for light, medium, and heavy duty: DD=Direct Drive 2112-NNNN Light duty DD MAPS 2117-NNNN Medium duty DD MAPS Model 2112 2122-NNNN Heavy duty DD MAPS Medium Duty MAPS (partial assembly shown) The base model number are 2112, 2117 and 2122. -
Page 10: Standard Configuration
Standard Configuration Note: The direct drive MAPS mast supplied with the 2112, 2117, and 2122 MAPS models are not compatible with previous MAPS models. Retrofit kits are available. Please consult Technical Support at ETS-Lindgren for upgrade options. Additional changes to the positioning controller (2090 or EMCenter) may be required to complete the upgrade. -
Page 11: Tension Scale
Tension Scale To measure the tension on the belt, a tension scale is included with the DD MAPS. You must use this scale to make sure there is no excessive tension on the belt. See Using the Tension Scale to Measure and Set Belt Tension, page 26, for the steps to measure and set the tension on the belt. -
Page 12: Ets-Lindgren Product Information Bulletin
ETS-Lindgren Product Information Bulletin See the ETS-Lindgren Product Information Bulletin included with your shipment for the following: • Warranty information • Safety, regulatory, and other product marking information • Steps to receive your shipment • Steps to return a component for service •... -
Page 13: Maintenance
MAINTENANCE Caution: Before performing any maintenance, follow the safety information in the ETS-Lindgren Product Information Bulletin included with your shipment. Caution: Do not perform maintenance while the MAPS is operating. During maintenance, disconnect power for safety. Warning: Only qualified individuals should conduct maintenance inspections or perform maintenance on the MAPS. -
Page 14: Replacement Parts
Replacement Parts Following are the part numbers for ordering replacement or optional parts for the MAPS. Note: Specify height as -NNNN. For example: • 72 inches is -7200 • 59.5 inches is -5950 Replacement Part 2112-NNNN 2117-NNNN 2122-NNNN Description Part Number Part Number Part Number MAPS Turntable Assembly... -
Page 15: Optional Parts (2117-Nnnn Only)
Optional Parts (2117-NNNN Only) Optional Part Description Part Number SAM Phantom Head 107182 Phantom Hand, Left 110209 Phantom Hand, Right 110208 SAM Phantom Head Center Rotation Kit 107550 Places center of the phantom head at the center of rotation of the upper axis SAM Phantom Ear Rotation Kit 107551 Places the left or right ear of the phantom head at the center of rotation of... -
Page 16: Service Procedures
Service Procedures Contacting ETS-Lindgren Note: Please see ets-lindgren.com for a list of ETS-Lindgren offices, including phone and email contact information. Sending a Component for Service For the steps to return a system or system component to ETS-Lindgren for service, see the Product Information Bulletin included with your shipment. -
Page 17: Specifications
SPECIFICATIONS Electrical Specifications Nominal AC Voltage: 208–230 VAC Input Frequency: 50/60 Hz Current Rating: 10 amp service Phase: Single Physical Specifications Unit Diameter: 160.02 cm (63 in) Typical Turntable Platform Height: 36.96 cm (14.55 in) Approximate Installed Unit Weight: 453.59 kg (1000 lb) Mast Specifications 2112 2117... -
Page 19: Electrical Installation
ELECTRICAL INSTALLATION Caution: Before assembling, installing, or connecting any components, follow the safety information in the ETS-Lindgren Product Information Bulletin included with your shipment. Electrical installation must be performed by a qualified electrician, and in accordance with local and national electrical standards. Make sure the power is off and secured before proceeding. -
Page 21: Installation
INSTALLATION Caution: Before assembling, installing, or connecting any components, follow the safety information in the ETS-Lindgren Product Information Bulletin included with your shipment. Proper installation of the MAPS directly affects performance. The installation must be performed by factory installation specialists or individuals authorized by ETS-Lindgren to perform installation. -
Page 22: Reference Point
Reference Point Note: If installing the MAPS in an existing chamber: Remove the absorber from the floor and lower wall areas prior to installation to avoid damage to the absorber. Locate the reference point. It is generally located along the bore axis of the range antenna. See Bore Sight and Leveling on page 29 for additional information regarding bore sight. -
Page 23: System Installation
System Installation Caution: Fiber optic cables must be connected correctly for motor base function. Before removing fiber optic cables from the motor base, label the replacement locations for accurate reconnection. Remove the wood deck. The drive units are designed to move from the shipping container to the chamber floor as a single unit. If you cannot move it as a single unit without causing damage, separate the upper drive unit. -
Page 24: Anchor Plate Installation
Anchor Plate Installation 1. The anchor plates are held in place by 1/4–20 screws and set collars. Screw the anchor plates to the floor using 14x1 square socket flat head screws. 2. Drill pilot holes for these screws, and make sure to vacuum shavings to provide good contact with the floor. Continue mounting the remainder of the plates. -
Page 25: Sliding The Belt Onto The Mast
Sliding the Belt onto the Mast Caution: Do not over tighten the belt. See Using the Tension Scale to Measure and Set Belt Tension, below. 1. Slip belt onto motor box gear. 2. Clamp down mast using the three knobs. -
Page 26: Using The Tension Scale To Measure And Set Belt Tension
Using the Tension Scale to Measure and Set Belt Tension Caution: Do not over tighten the belt. Over tightening will reduce overall performance and cause component failure. The belt does not require a high degree of tension for normal operation. Caution: Using the included tension scale, follow the steps in this section to set the belt tension for the MAPS: 48 oz maximum. - Page 27 2. Attach the extension to the tension scale, and then insert the end of the extension into the tensioner aperture located on the belt tensioner. 3. Pull the belt tensioner to the right with the scale until the scale reads 48 oz. This is the maximum belt tension recommended.
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Page 28: Upper Drive Unit Removal
Upper Drive Unit Removal When installing the MAPS in an existing chamber, it may be necessary to remove the upper drive unit to avoid damage to the chamber or to the unit. Following are the steps to separate the upper and lower drive units. Support Bracket Fiber Optics Power Input... -
Page 29: Bore Sight And Leveling
Bore Sight and Leveling Note: If the MAPS was ordered with multiple masts, you must bore sight each mast. Bore Sight LASER WARNING: Denotes a laser is part of the operating system of the device. Bore sight is critical to the accuracy of measurements, and is the most important step of the installation process. - Page 30 Knobs Slide the aluminum knobs over the collar of the mast. 3. Install the mast with provided threaded knobs (QTY: 3). 4. Align unit so that the center of the horizontal axis is aligned with the laser beam. Small height corrections may be necessary. For information, see Leveling and Height Adjustment on page 32. After the system is leveled, additional height corrections may be required.
- Page 31 5 Beam Laser Align laser through the mast mount to the center of the chamber...
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Page 32: Leveling And Height Adjustment
Leveling and Height Adjustment If, during the bore sight process, it is determined that the unit must be leveled or the height adjusted, follow these steps. Loosen collar on the anchor shafts 1. Use a 3/16 hex key wrench to loosen the collar on the anchor shafts. Remove flange nuts, then raise or lower leveling bolts 2. -
Page 33: Controller Interface
5. Verify that the unit is level. Attach the wooden turntable top 6. Position the wooden turntable top on the turntable base. 7. Use a 5/16 Allen wrench to tighten the bolts. 8. Secure the turntable top seams in place with a Phillips screwdriver. Position the actuating pins on each side of the limit switch access port. -
Page 35: Operation
OPERATION CAUTION: Before placing into operation, follow the safety information in the ETS-Lindgren Product Information Bulletin included with your shipment. Note: The MAPS mast assembly is incompatible with the 2112/2117 mast assembly due to a change in the gear ratio to facilitate the higher speed of the mast. -
Page 37: Appendix A: Warranty
Appendix A: Warranty Note: See the Product Information Bulletin included with your shipment for the complete ETS-Lindgren warranty for your MAPS. Duration of Warranties All product warranties, except the warranty of title, and all remedies for warranty failures are limited to two years. Product Warranted Duration of Warranty Period 2112 Multi-Axis Positioning System (MAPS...
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