Carrying Out Gas Tightness Test - Bosch Condens 7000 F Installation And Maintenance Instructions For The Contractor

Inspection and maintenance

11.4.2 Carrying out gas tightness test

▶ Turn off appliance shut-off valve.
▶ Undo locking screw on test nipple by turning it through 2 revolutions.
▶ Push the test hose of the U-tube pressure gauge onto the test nipple.
▶ Open the fuel shut-off valve and wait for the pressure to stabilise.
▶ Note and record the pressure.
▶ Close the appliance shut-off valve and check the pressure again a
minute later.
▶ Calculate the pressure drop per minute from the differential.
By means of the determined pressure drop per minute and the test
volume (V ), check in the following diagram ( Fig. 37, page 34)
test
whether the gas train is still useable.
Fig. 37 Permissible pressure drop per minute for the internal leak test with gas pressure present
[1] "Valve tight" range = applies to new installations
[2] "Valve sufficiently tight" range = valve can be used without
restrictions
[3] "Valve leaks" range = valve may not be used
(perform a test as described in the following)
x Test volume in litres
y Pressure drop in mbar within one minute
Read-off example: test volume (V
4 mbar/min = range 3 (valve leaking = valve may not be used)
carry out test as described below.
If you detect a steep pressure drop of > 10 mbar/minute at a test volume
of (V ) of < 1 litre, increase the test volume (V
test
pipework up to the next shut-off valve in the tightness test and repeat the
test using the new test volume (V
If the read-off point for the test volume (Vtest) and pressure drop per
minute lies within the "Train leaks" range (see Read-off example), you
must carry out the test described below.
34
) 5 litres and pressure drop
test
). For this include the
test
).
test
Fig. 36 Testing the gas supply pressure
[1] Test nipple for measuring the gas supply pressure and for venting
NOTICE:
Risk of material damage due to a short circuit!
▶ Never spray or let leak detection agent drip onto cable entries, plugs
or electrical cables/leads.
▶ Cover areas at risk before testing for leaks.
▶ Check all joints in the tested pipework section using a foaming leak
detection agent.
▶ If required, seal any leaks and repeat the test.
▶ If no leak is detected, replace the air/gas ratio control valve.
Complete the leak test
▶ Remove hose.
▶ After completing the measurements, retighten the locking screw of
the test nipple.
▶ Check tightness of the test nipples.
Condens 7000 F – 6720871560 (2019/11)
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