Axiom AR8 ELITE Manual
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Axiom AR8 ELITE Manual

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AR8/16 ELITE
MANUAL
©Axiom Tool Group, Inc. All rights reserved.
Rev.1-2/2020

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Summary of Contents for Axiom AR8 ELITE

  • Page 1 AR8/16 ELITE MANUAL ©Axiom Tool Group, Inc. All rights reserved. Rev.1-2/2020...

  • Page 2: Safety Information

    Your AutoRoute™ machine is intended for cutting wood, acrylics, wood-fiber composites, certain plastics and non- ferrous metals. Do not use this machine for other than its intended use. If used for other purposes, Axiom disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.
  • Page 3 Health and Safety 10. Always wear approved personal health and safety equipment as indicated for the materials and type of operations that will be performed. These should include a dust mask, hearing protection, safety clothing, and safety glasses/face shield. Do not rely on prescription or over-the-counter eyeglasses; they are not safety glasses.
  • Page 4 26. Control liquids in your shop to limit the possibility of spillage that can damage the AutoRoute™ which can cause damage or personal injury from electric shock or fire. Be careful with storage and use of cleaning fluids, finishes and solvents. Never use the table to apply or dry finishes. Maintenance 27.
  • Page 5 To avoid accidental or unintended use by young children or others not qualified to use the tool, a padlock may not be required. WARNING: FOR YOUR OWN SAFETY READ INSTRUCTION MANUAL BEFORE OPERATING TOOL: To lock out using an Emergency switch on the AR8 Elite: Open the padlock. Insert through hole in the Emergency switch (need depress this button).

  • Page 6: Table Of Contents

    Table of Contents Section Page 1. Safety Information 2. Emergency Switch Padlock 3. Router specifications 4. Glossary of terms 5. Setup and Assembly 5.1. Packaging Contents 5.2. Stand assembly 5.3. Installing Router 5.4. Finishing Machine Assembly 6. Electrical Connections 7. Post Processor Information 8.
  • Page 7 Specifications AutoRoute: 8 Elite 16 Elite 24" (610mm) • X Axis Travel 48” (1210mm) • Y Axis Travel 48" (1220mm) • • Z Axis Travel 8" (200mm) • • 28.5" x 63" (724mm x 1600mm) • Table Work Area 51"x 69" (1300mm x 1750mm) •...
  • Page 8 Glossary Axis – An accessory that enables the CNC to operate as a lathe. Axis – Direction of movement. On a three-axis machine: X (left-right), Y (front-back) & Z (up-down). Array Work – Division of the machine work surface into square or rectangular work spaces so that the toolpath can be ran in each space to produce several identical profiles.
  • Page 9 Flute Length – The length of the cutting portion on a router bit or cutting tool. Flutes – The cutting edges or inserts of a router bit or cutting tool. Finish Cut – A 3D tool-path the reduces or eliminates the irregular contours left by the rough cut. Form Bit –...
  • Page 10 Soft Limits – Limits on movement availability. Imposed by the workspace boundaries and based on controller settings and the location of HOME. An “out of soft limits error” implies that based on the positioning of the workpiece, there is not enough room to move in a designated direction. Speed Scale –...

  • Page 11: Setup And Assembly

    Setup and Assembly Failure to read and understand all the assembly and setup instructions before attempting assembly may result in serious injury. Packaging contents for the Axiom Precision Stand. (AR8 Elite Only) 2-Stand upright (front & back) 2-Cross braces 1-Lower shelf plate...
  • Page 12 4-6 Plastic Caps (Cover Stand Mounting Bolts) 1-2mm Allen Key Assembling Stand (AR8 Elite Model Only): Assembly for the AR8 Elite series machines is the same as Pro+/ Basic machines. The difference being that the stand and toolbox are included as part of the Elite machine.
  • Page 13 6- With assistance, the stand can now be flipped over onto the casters and leveling feet. 7- Flip the Shelf upside down and stick (1) of the rubber pads on each corner of the shelf flange. a. Install shelf between the braces on the stand, all the way towards the rear.
  • Page 14 Installing the router table on the Stand: The CNC router table assembly is heavy. Please use a secure means and use caution when lifting onto the stand. To avoid damage, be careful to never lift the router by the gantry. 1- If using a forklift, keep forks under the steel frame to avoid damaging the wiring and mechanics of the machine.

  • Page 15: Finishing Machine Assembly

    Finishing machine assembly: With the machine mounted on the stand, or safely on a secure work surface if a stand was not acquired, now it’s time to begin finishing the setup. 1- Insert the control box into the front right cavity of the toolbox. a.

  • Page 16: Electrical Connections

    All Axiom machines are equipped with an electrical cord with grounding conductor and plug. The plug must be used with a matching outlet that is properly installed and grounded in accordance with local codes and ordinances.
  • Page 17 Important Post Processor Info: With the purchase of a new Axiom Precision Elite Model CNC using a RichAuto DSP controller, there will be no need for a new post processor for the VCarve or Aspire software. Customers will find an Axiom HHC CNC (mm) *.mmg post processor already installed within the software…if needed, please visit www.axiomprecision.com/post...

  • Page 18: Operations

    Operations Before getting started with the machine, it is recommended to become familiar with the handheld controller for operation of the machine, setting up a job and processing a file. Controller: Toolpaths, that are created in the design software are communicated to the CNC router through the handheld controller.

  • Page 19: Operating Procedure

    Operating Procedure: Machine operations may be done several ways; either through the controller keypad or through the toolpath files which can be operated by the controller from the USB (Udisk) or saved to internal memory for easier access. Before performing an operation: 1- Make sure machine stand leveling feet (if available) have been lowered to prevent the machine from moving.

  • Page 20: Moving Router (Spindle Head)

    Moving Router (Spindle) head: Movement of the router or spindle head can be done manually in one of several ways. All of which can be toggled between by using the MODE button. (Chosen mode will be displayed on the lower right portion of the controller screen) Continuous and Step mode both use internal grid settings (minimum movement feed) to aid in accuracy.

  • Page 21: Setting Work Origin

    Using the provided tool touch-off device. Which plugs into the back of the gantry on HOME side. (AR8 Elite). *Plug placement for the AR16 Elite can be found on the left side of the upper Z-Axis cover.

  • Page 22: Programming Additional Origins

    c. More fragile bits may require that the Z-Axis Origin be set manually without the use of the touch-off device to prevent the tooling from breaking. To set the Z-0 point manually: i. Place the controller into Step mode, and slowly lower the router head while rotating the tooling by hand until resistance is felt as the bit contacts the workpiece.

  • Page 23: Setting Spindle Rpm

    Setting Spindle RPM: The Elite machines are equipped with an on-board VFD invertor. This device which can be found in the machine electronic case, allows for high frequency control of the Spindle RPM. The current RPM (labeled as SpdlSpd) is displayed in the lower right portion of the screen display.

  • Page 24: Speed Scale Adjustment

    Speed Scale Adjustment: The Speed Scale (percentage of the feed-rate programmed within the software) is displayed before a toolpath file is set to begin. This can be changed both before the file begins (during the Set Work Parameters screen) and while the toolpath is in operation.
  • Page 25 Resuming from a Breakpoint: Before resuming from a Breakpoint, a HOME operation needs to have been performed if the machine was just restarted. 1- When ready to resume working from the stored Breakpoint, press Run + 1 together. a. Controller will display the same Save Break locations seen before. b.
  • Page 26 Rest easy knowing that this simple surfacing operation is largely taken care by the Axiom team. A surfacing program has been pre-loaded into the handheld controller’s internal memory.
  • Page 27 AR8 Elite Surfacing Job Sheet: Job Setup Sheet Job Layout Material Border Material Setup Material Block: Home / Start Position: (X):610mm (Y):1210mm X:0mm Y:0mm (Z):25mm Z:20.32mm Datum Position: Z-Zero:Top of Material XY: Bottom Left Corner Clearance Z1: 5.08mm Toolpaths Summary...
  • Page 28 AR16 Elite Surfacing Job Sheet: Job Setup Sheet ELITE MASTER Job Layout Material Border Material Setup Material Block: Home / Start Position: (X):1210mm (Y):1210mm X:0mm Y:0mm (Z):20mm Z:20.32mm Datum Position: Z-Zero:Top of Material XY: Bottom Left Corner Clearance Z1: 5.08mm Toolpaths Summary Toolpaths : 2 Tool Name:...
  • Page 29 RichAuto B58 Functions Basic Keypad Operations: • FILE: Opens the Select Work File menu • REPEAT MACHINING: Repeats the last job completed • ADVANCED: Enters the Advanced Functions menu • TOOL SWITCH: *not supported • BREAK WORK: Finds Breaks associated with current loaded file. •...
  • Page 30 Advanced Processing Functions found under the Advanced Processing category serve to perform a specialized task. The Advanced Processing menu can be accessed using the Advanced Function key. Array: Allows multiple copies of a file to be processed along a set number of rows and columns. Before running an Array, the parameters need to be set.

  • Page 31: Part Work

    Stop State (Back Position): In addition to the above option (Advanced Processing Tool Changing), there is another option which can be more effective specifically when using fixtures. The Stop State shares some similarities with the Origin point since it will allow a defined location that can be programmed anywhere within the machine limitations.
  • Page 32 Auto Center: Allows a pair of individual locations to be selected along the X or Y axis, from which the exact center point can be located. To use the Auto Center function: 1- Select Auto Center. Then choose to find the center along either the X-axis or the Y-axis. 2- The display will return to the coordinate screen.
  • Page 33 Find Break No: Like both Resume Work (which is also found in the Advanced Process menu) and using Run/Pause + (1-8), to display the Save Break locations. While similar to the Run/Pause + (1-8) option, this function serves two purposes. It will both find the line number of a breakpoint for a specific file or gives the option to resume working from that point.
  • Page 34 Choose where to save the file (Flash Disk or Internal Memory) d. The Data.bak file is now created with all the current settings for use later. If the controller needs to be restored and the necessary file is not available, contact the Axiom Technical Service department at support@axiomtoolgroup.com.
  • Page 35 System Updates: Occasionally as software evolves, updates may become available for the controller firmware. When this happens, the updates may be supplied to customers from the Axiom Precision Technical Service team or downloaded from www.AxiomPrecision.com. Much like the Backup/Restore files, the current version of the firmware Update may be used to correct certain controller software settings.
  • Page 36 Controller MENU Layout Setup Machine These parameters are set by the manufacturer specifically for your CNC routing machine. It is usually unnecessary to change the Machine Setup defaults unless the parameters of the actual machine change. Pulse Equivalent: Number of pulses sent by system to stepper motor for each 1mm of movement (unit: pulse/mm). Preset Defaults: X Equivalent 1000.000 Y Equivalent 1000.000...
  • Page 37 Voltage Setup: Sets input and output terminal status. C.A.D. Thickness: Thickness of tool touch-off puck. Z-axis movement is established by the software file but can be changed here manually; Default is 25.000mm. Max Speed Limit: Sets maximum speed of head movement; defaults are X+/- & Y+/-: 4000; Z+/- & C+/-: 2000. Distance Time Limit: Sets period in which machine can sit idle before reverting to continuous mode;...
  • Page 38 Restore Data: Restore backup data to system. Trial Setting: Set up trial passwords. Auto Upgrade: Updates system firmware. Supports the (.pkg) file extension. Operate File Copy File – Copy files from U disk to internal memory. Delete File – Delete files from internal memory. View File –...

  • Page 39: Maintenance

    (such as 3-IN-ONE oil). The Axiom CNC Maintenance MK468 (Not included with machine) shown here includes everything you need to keep your machine clean and in working order.
  • Page 40 Cooling System Flush/Refill: On AutoRoute Elite series machines, every 4-6 months the electro spindle cooling system should be flushed and refilled to guarantee that the coolant is fresh and able to perform optimally. The cooling system consists of a clear reservoir/pump assembly. To flush this system, it is recommended that users acquire the following: A small (12 inch) section of 5mm tubing.
  • Page 41 On all Elite series machines, it is recommended that the ball-nut bearing assembly be serviced every 500 machine hours. The rolled ball screws which are found on each axis of any Axiom CNC machine feature a re-circulating bearing assembly (ball-nut bearing) which simply rides along the threaded shaft of the rolled ball screws…transferring the rotation of the stepper motors into linear movement along an axis.
  • Page 42 4. Attach the grease gun to the grease fitting. 5. Use gentle pressure to insert grease into the assembly…being careful to not damage the seals. *It has been found to be advantageous to use the handheld controller to move the bearing assembly along the axis in both the +/- directions while the grease is being introduced.

  • Page 43: Troubleshooting

    Troubleshooting: Mechanical & Electrical Problems: Symptom Possible Cause Correction * Motor will not start, Short circuit in line cord or plug. Inspect cord or plug for damaged fuses blow or circuit insulation and shorted wires. breakers trip. Loose or separated connection. Inspect all connections between motor and control box.
  • Page 44 Symptom Possible Cause Correction * Controller display is Cable connections not tight. Inspect and tighten connections between blank or flickering. pendant and control box. Loose 24V connection to control Check the 24V connection to the DSP board. control board in the control box. Interface damaged.
  • Page 45 Symptom Possible Cause Correction * Machine not stopping at HOME detection plate beyond reach Inspect and adjust. HOME position of proximity sensors. Proximity sensor wire is loose or Check connections. damaged. Proximity sensor damaged. Test and Replace. Poor connection at Interface board. Inspect the appropriate connection. 50-pin data cable is broken.
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  • Page 66 Shipment for items replaced under warranty is free, but the shipment method is at the discretion of Axiom Tool Group, Inc. In general delivery for domestic customers will be by UPS ground service or USPS. If overnight or express delivery is requested, additional fees will apply.
  • Page 67 Visit us online at: www.axiomprecision.com Need Assistance? The Axiom Precision CNC Support Team can be reached at: support@axiomtoolgroup.com For machine and accessory orders, the Axiom Precision Sales Team can be reached at: sales@axiomtoolgroup.com Axiom Tool Group, Inc. 270 Broad St...
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