Page 1 XS7 E RESTYLING - XS8 E RESTYLING LIGHT - XS8 E RESTYLING XS8 E RESTYLING WIND - XS9 E RESTYLING USE AND MAINTENANCE MANUAL - ENGLISH - ORIGINAL INSTRUCTIONS AIRO is a division of TIGIEFFE SRL Via Villa Superiore, 82 - 42045 Luzzara (RE) ITALY-  +39-0522-977365 - ...
Page 2 Revision date Description of revision • Update due to new machine directive 2006/42/EC. 2010-01 • Model names updated. • Biodegradable oil instructions introduced. 2010-11 • Temperatures and oil list updated. • Amended information on “Commissioning and first inspection, subsequent inspections and 2011-05 title transfer report”.
Page 3: Table Of Contents
Tigieffe thanks you for purchasing a product of its range, and invites you to read this manual. Here you can find all the necessary information for a correct use of the purchased machine. Therefore, you are advised to follow the instructions carefully and to read the manual thoroughly.
Page 4 5.1.2 Drive with operator on the ground ..........................51 5.1.3 Platform lifting and lowering............................51 5.1.4 Manual extension of the platform..........................52 5.1.5 Other functions of the platform control panel ......................52 5.1.5.1 Manual horn ..............................52 5.1.5.2 Emergency stop button ............................. 52 5.1.5.3 Green warning light, control panel enabled .......................
Page 5 7.3.12 Dead-man switch operation check ..........................85 Battery ....................................86 7.4.1 General warning instructions ............................. 86 7.4.2 Battery maintenance ..............................86 7.4.3 Battery recharge ................................ 87 7.4.4 Battery charger: fault report ............................88 7.4.5 Battery replacement ..............................88 MARKS AND CERTIFICATIONS ............................. 89 PLATES AND STICKERS ................................
Page 6: Introduction
Therefore the description of their components, as well as control and safety systems, may include parts not present on your machine since supplied on request or not available. In order to keep pace with the technical development AIRO-Tigieffe s.r.l.
Page 7: Further Periodical Checks
1.1.2.2 Further periodical checks In Italy the owner of the Aerial Platform must apply for a periodical check by sending a Yearly checks are compulsory. registered letter to the local competent inspection board (ASL/USL or other qualified public or private services) at least twenty days before the expiry of the year from the last check.
Page 8: Leaving At Height
All types of machine use other than those for which it was designed must be approved in writing by the machine manufacturer following a specific request on the part of the user. Do not use the machine for purposes other than those for which it was designed, except after making a request and having obtained written permission in this sense from the manufacturer 1.3.1 Leaving at height...
Page 9: Control Panels
1.5 Control panels The machine is equipped with two control panels: on the platform for normal use of the machine ▪ ▪ on the chassis you can find: the emergency controls to lower or stop the platform and the emergency stop button, a key- selector to select the control panel and to start the machine.
Page 10: Identification
1.8 Identification In order to identify the machine, when spare parts and service are required, always mention the information given in the serial number plate. Should this plate (as well as the various stickers applied on the machine) be lost or illegible, it is to be replaced as soon as possible.
Page 11: Location Of Main Components
1.9 Location of main components A. Platform control panel B. Spirit level (optional) for visual check of platform levelling C. Lifting cylinder D. Lowering control valve E. Ground control panel F. Electric control unit and inclinometer G. Tank H. Electric pump Manual device for emergency lowering J.
Page 12: Technical Features Of Standard Machines
2. TECHNICAL FEATURES OF STANDARD MACHINES THE TECHNICAL FEATURES OF THE PRODUCTS IN THE FOLLOWING PAGES CAN BE MODIFIED WITHOUT PRIOR NOTICE 2.1 Model XS7 E RESTYLING Dimensions: XS7 E RESTYLING Maximum working height 6.70 21 ‘9” Max. platform height 4.70 15 ‘4”...
Page 13 1) rails removed 2) rails folded-down Use and Maintenance Manual – Series X – XS E RESTYLING Page 13...
Page 14: Model Xs8 E Restyling Light
2.2 Model XS8 E RESTYLING LIGHT Dimensions: XS8 E RESTYLING LIGHT Maximum working height 8.03 26 ‘3” Max. platform height 6.03 19 ‘7” Ground clearance (pot-hole guards lifted) 28” Ground clearance (pot-hole guards lowered) 5.9” Platform height for safety speed activation 1.80 4 ‘5”...
Page 15 1) rails removed 2) rails folded-down Use and Maintenance Manual – Series X – XS E RESTYLING Page 15...
Page 16: Model Xs8 E Restyling
2.3 Model XS8 E RESTYLING Dimensions: XS8 E RESTYLING Maximum working height 8.03 26 ‘3” Max. platform height 6.03 19 ‘7” Ground clearance (pot-hole guards lifted) 28” Ground clearance (pot-hole guards lowered) 5.9” Platform height for safety speed activation 1.80 5 ‘9”...
Page 17 1) rails removed 2) rails folded-down Use and Maintenance Manual – Series X – XS E RESTYLING Page 17...
Page 18: Model Xs8 E Restyling - Wind
2.4 Model XS8 E RESTYLING - WIND Dimensions: XS8 E RESTYLING WIND Maximum working height 8.03 26 ‘3” Max. platform height 6.03 19 ‘7” Ground clearance (pot-hole guards lifted) 28” Ground clearance (pot-hole guards lowered) 5.9” Platform height for safety speed activation 1.80 5 ‘9”...
Page 19 1) rails removed 2) rails folded-down Use and Maintenance Manual – Series X – XS E RESTYLING Page 19...
Page 20: Model Xs9 E Restyling
2.5 Model XS9 E RESTYLING Dimensions: XS9 E RESTYLING Maximum working height 9.38 30 ‘7” Max. platform height 7.38 24 ‘2” Ground clearance (pot-hole guards lifted) 28” Ground clearance (pot-hole guards lowered) 5.9” Platform height for safety speed activation 6 ‘5” Internal steering radius 0.60 1 ‘9”...
Page 21 1) rails removed 2) rails folded-down Use and Maintenance Manual – Series X – XS E RESTYLING Page 21...
Page 22: Model X8Ew Wind
2.6 Model X8EW WIND X8EW WIND Maximum working height 27 ‘9” Max. platform height 20 ‘6” Ground clearance (pot-hole guards lifted) 3.9” Ground clearance (pot-hole guards lowered) .5.9” Platform height for safety speed activation 5 ’9” Internal steering radius External steering radius 2.43 7 ‘8”...
Page 23 1) from the ground with rails removed 2) from the ground with folded-down rails (optional) Use and Maintenance Manual – Series X – XS E RESTYLING Page 23...
Page 24: Model X8En
2.7 Model X8EN X8EN Maximum working height 27 ‘9” Max. platform height 20 ‘6” Ground clearance (pot-hole guards lifted) 3.9” Ground clearance (pot-hole guards lowered) .5.9” Platform height for safety speed activation 5 ’9” Internal steering radius External steering radius 2.28 7 ‘4”...
Page 25 1) from the ground with rails removed 2) from the ground with folded-down rails (optional) Use and Maintenance Manual – Series X – XS E RESTYLING Page 25...
Page 26: Model X10Ew - X10Ew-Wind
2.8 Model X10EW - X10EW-WIND Dimensions: X10EW-WIND X10EW Maximum working height 10.2 10.2 33 ‘4” Max. platform height 26 ‘9” Ground clearance (pot-hole guards lifted) 3.9” Ground clearance (pot-hole guards lowered) .5.9” Platform height for safety speed activation 5 ’9” Internal steering radius External steering radius 2.43...
Page 27 1) from the ground with rails removed 2) from the ground with folded-down rails (optional) Use and Maintenance Manual – Series X – XS E RESTYLING Page 27...
Page 28: Model X10En
2.9 Model X10EN Dimensions: X10EN Maximum working height 10.2 33 ‘4” Max. platform height 26 ‘9” Ground clearance (pot-hole guards lifted) 3.9” Ground clearance (pot-hole guards lowered) 5.9” Platform height for safety speed activation 6 ’8” Internal steering radius External steering radius 2.28 7 ‘4”...
Page 29 1) from the ground with rails removed 2) from the ground with folded-down rails (optional) Use and Maintenance Manual – Series X – XS E RESTYLING Page 29...
Page 30: Model X12Ew - X12Ew-Wind
2.10 Model X12EW - X12EW-WIND Dimensions: X12EW-WIND X12EW Maximum working height 12.1 12.1 39 ‘6” Max. platform height 10.1 10.1 33 ‘1” Ground clearance (pot-hole guards lifted) 3.9” Ground clearance (pot-hole guards lowered) 5.9” Platform height for safety speed activation 6 ’8”...
Page 31 1) from the ground with rails removed 2) from the ground with folded-down rails (optional) Use and Maintenance Manual – Series X – XS E RESTYLING Page 31...
Page 32: Model X12En
2.11 Model X12EN Dimensions: X12EN Maximum working height 12.1 39 ‘6” Max. platform height 10.1 33 ‘1” Ground clearance (pot-hole guards lifted) 3.9” Ground clearance (pot-hole guards lowered) 5.9” Platform height for safety speed activation 6 ’8” Internal steering radius External steering radius 2.28 7 ‘9”...
Page 33 1) from the ground with rails removed 2) from the ground with folded-down rails (optional) Use and Maintenance Manual – Series X – XS E RESTYLING Page 33...
Page 34: Model X14 Ew
2.12 Model X14 EW Dimensions: X14EW Maximum working height 45 ‘9” Max. platform height 39 ‘3” Ground clearance (pot-hole guards lifted) 3.9” Ground clearance (pot-hole guards lowered) 5.9” Platform height for safety speed activation 9 ’1” Internal steering radius External steering radius 2.43 7 ‘9”...
Page 35 1) from the ground with rails removed 2) from the ground with folded-down rails (optional) Use and Maintenance Manual – Series X – XS E RESTYLING Page 35...
Page 36: Model X14 En
2.13 Model X14 EN Dimensions: X14 EN Maximum working height 45 ‘9” Max. platform height 39 ‘3” Ground clearance (pot-hole guards lifted) 3.9” Ground clearance (pot-hole guards lowered) 5.9” Platform height for safety speed activation 9 ’1” Internal steering radius External steering radius 2.28 7 ‘9”...
Page 37 1) from the ground with rails removed 2) from the ground with folded-down rails (optional) Use and Maintenance Manual – Series X – XS E RESTYLING Page 37...
Page 38: Model X16 Ew
2.14 Model X16 EW Dimensions: X16EW Maximum working height 15.9 52 ‘1” Max. platform height 13.9 45 ‘6” Ground clearance (pot-hole guards lifted) 3.9” Ground clearance (pot-hole guards lowered) 5.9” Platform height for safety speed activation 9 ’8” Internal steering radius External steering radius 2.43 7 ‘9”...
Page 39 1) from the ground with rails removed 2) from the ground with folded-down rails (optional) Use and Maintenance Manual – Series X – XS E RESTYLING Page 39...
Page 40: Vibrations And Noise
2.15 Vibrations and noise Noise tests have been carried out under the most unfavourable conditions to study the effects on the operator. The level of acoustic pressure weighed (A) at work places does not exceed 70dB (A) for each model to which this Use and Maintenance manual refers.
Page 41: Safety Precautions
3. SAFETY PRECAUTIONS 3.1 Personal protective equipment (PPE) Always wear personal protective equipment according to current regulations concerning industrial health and safety (in particular, hard hat and safety shoes are COMPULSORY). It is the operator or safety manager’s responsibility to choose the personal protective equipment (PPE) depending on the activity to be carried out.
Page 42: Use Instructions
3.3 Use instructions 3.3.1 General ▪ The electric and hydraulic circuits are provided with safety devices, calibrated and sealed by the manufacturer: DO NOT TAMPER WITH AND MODIFY THE CALIBRATION OF ANY COMPONENT OF THE ELECTRIC AND HYDRAULIC SYSTEMS. ▪ The machine must be used only in areas well lit up, checking that the ground is flat and firm. The machine may not be used if the lighting conditions are not sufficient.
Page 43 Do not operate the machine if components boxes are not properly closed. ▪ Check that in the operating area there are not obstacles or other dangerous elements. ▪ Pay particular attention to the area above the machine during lifting to avoid any crushing and collisions. ▪...
Page 44: Operating Procedures
3.3.3 Operating procedures The machine is equipped with an inclination control system disabling lifting in case of unstable positioning. ▪ Working operations can be resumed only after placing the machine in a steady position. Should the audible alarm (only if the platform is lifted) and the red light on the platform control panel turn on, the machine is not correctly positioned (see paragraphs relevant to “Use instructions”).
Page 45: Wind Speed According To Beaufort Scale
3.3.4 Wind speed according to BEAUFORT SCALE You can use the table below for a simple assessment of the wind speed. We remember that the max. limit for each machine model is indicated in the table TECHNICAL FEATURES OF STANDARD MACHINES. The machines for which the max.
Page 46: Pressure Of The Machine On Ground And Load-Bearing Capacity Of Ground
3.3.5 Pressure of the machine on ground and load-bearing capacity of ground Before using the machine, the operator must make sure the floor is suitable for withstanding the specific loads and pressures on the ground with a certain safety margin. The following chart provides the parameters in play and two examples of calculation of the average pressure on the ground below the machine and max pressure underneath the wheels or outriggers (p1 and p2).
Page 47: High-Tension Lines
The table below shows the load-bearing capacity of the ground split up by ground type. Refer to the data contained in the specific tables of each model (chapter 2, TECHNICAL FEATURES OF STANDARD MACHINES) to obtain the figure relating to the max pressure on the ground caused by the single wheel. Using the machine is forbidden if the max pressure on the ground per wheel is above the load-bearing capacity of the specific type of ground on which the machine is to be used.
Page 48: Installation And Preliminary Checks
4. INSTALLATION AND PRELIMINARY CHECKS The machine is supplied completely assembled, therefore it can perform all functions in safety as provided for by the manufacturer. No preliminary operation is required. To unload the machine, follow the instructions in chapter “Handling and carrying”. Place the machine on a sturdy enough surface (see paragraph 3.3.5) and with a gradient below max.
Page 49: Use Instructions
5. USE INSTRUCTIONS Before using the machine read this chapter thoroughly. WARNING! Follow exclusively the instructions given in the next paragraphs and the safety rules described both hereafter and in the previous paragraphs. Read the next paragraphs carefully in order to properly understand the on/off procedures as well as all operations and their correct use.
Page 50: Drive And Steering
WARNING! Holding down the dead-man switch for over 10 seconds without carrying out any operation will disable the control panel. The green led (E) is OFF in this condition. To operate the machine again release the dead- man switch and press it again. Now, the green led (E) will light up steady and for the next 10 seconds all controls will be enabled.
Page 51: Drive With Operator On The Ground
5.1.2 Drive with operator on the ground If drive operations are to be carried out not from the preset control panel on the platform (e.g. transit through doors where the machine height is too high) you can proceed as follows: Lower the machine completely.
Page 52: Manual Extension Of The Platform
5.1.4 Manual extension of the platform The extension of the mobile platform is carried out manually. To extend the mobile platform (Figure 5-2) you have to: ▪ Press lock pedal A. ▪ Manually push the platform from the inclined part of the rails while holding down pedal A.
Page 53: Red Warning Light, Danger Due To Instability Or Drive Control Disable
5.1.5.6 Red warning light, danger due to instability or drive control disable H - Figure 5-1: Lit up steady with activation of audible alarm (the audible alarm is active only if the platform is lifted) when the machine is not perfectly levelled. Lifting movement is no longer possible (nor drive if platform is lifted). To use the machine again lower the platform completely and position the machine on an even ground to ensure its stability.
Page 54: Emergency Stop Button (B)
5.2.2 Emergency stop button (B) If you press this button, the machine is completely switched off. By rotating it of 1/4 turn (clockwise) the machine can be turned ON by means of the ON-OFF key. 5.2.3 On-off key / control panel selection (C) The on-off key located on the ground control panel is used to: turn ON the machine by selecting one of the two control panels: ▪...
Page 55: Platform Access
5.3 Platform access The “access position” is the only one from which loading or unloading of persons and materials is allowed. The “access position” to the work platform is the completely lowered configuration. To access the platform (Figure 5-4): Get on ladder A hanging on to the rungs, the ladder stringers ▪...
Page 56: Machine Stop
5.5 Machine stop 5.5.1 Normal stop During the normal stop of the machine, if you release the controls, the operation is stopped. Stop occurs within a time limit set in the factory, which guarantees smooth braking. 5.5.2 Emergency stop button Should it be necessary, the operator may immediately stop all machine functions on both platform and ground control panel.
Page 57: Manual Emergency Lowering
5.6 Manual emergency lowering IT IS FORBIDDEN to use the manual emergency lowering control to lower the platform with overloads. 5.6.1 Manual emergency lowering Standard control 5-6: Manual emergency lowering with one knob 5-7: Manual emergency lowering with two knobs In case of fault in the electric or hydraulic system, to carry out the manual emergency lowering procedure pull out the knob indicated in the (Figure 5-6).
Page 58: Manual Emergency Lowering Optional Control With Manual Pump
5.6.2 Manual emergency lowering Optional control with manual pump 5-9: Manual emergency lowering from the platform 5-8: Manual emergency lowering from the ground On request the machines can be equipped with double emergency lowering form the ground and the platform, as shown in the pictures above.
Page 59: Socket For Electric Tool Connection (Optional)
5.7 Socket for electric tool connection (optional) 5-8: Platform current socket 5-9: Electric line connection plug The work platform can be equipped with a socket (230V Ac) enabling the operator to connect the electric tools necessary to carry out his operations. To activate the electric line (see pictures above) introduce a cable into the plug connected to the 230V AC 50 Hz mains, with all protections according to the current standards in force.
Page 60: Handling And Carrying
6. HANDLING AND CARRYING 6.1 Handling To handle the machine in normal operating conditions, follow the instructions given in chapter "USE INSTRUCTIONS" under paragraph "Drive and steering”. When platform is completely lowered (or within a given height according to specific needs and further to checks) the machine can be handled (i.e.
Page 61: Carrying
6.2 Carrying In order to carry the machine to the various working sites, follow the instructions given below. Considering the large dimensions of some models, before carrying, it is recommended to inquire about the overall dimension limits for road transport in force in your country. Before carrying the machine, turn it off and remove the keys from the control panels.
Page 62: Removable Rails
6-1: Fastening holes 6-2: Forks chocks After placing the machine onto the carrying vehicle, fasten it by means of the same holes used for lifting. To avoid breaking the platform overload controller, thus causing the machine to stop, DO NOT fix the machine to the vehicle base by tying the platform (any model) or the last lifting boom.
Page 63: Fold-Down Rails (Optional)
6.2.2 Fold-down rails (optional) The machine can be fitted with rails (optional) folding down to the inside of the platform. By folding down the rails the machine height can be reduced for: ▪ carriage passage through lowered areas (e.g. doors) ▪...
Page 64 RAILS FOLDING-DOWN SEQUENCE Use and Maintenance Manual – Series X – XS E RESTYLING Page 64...
Page 65: Emergency Towing Of The Machine
6.3 Emergency towing of the machine In the event of a fault, carry out the following operations to tow the machine: ▪ Hook the machine to the provided holes (the same used for lifting – see previous pictures). Screw knob B completely on the hydraulic block. ▪...
Page 66: Maintenance
The maintenance operations described below refer to a machine with ordinary working use. In case of ▪ difficult conditions of use (extreme temperatures, corrosive environments, etc.) or following long machine inactivity, it will be necessary to contact the AIRO assistance service to change the intervention schedule. ▪...
Page 67: Safety Lock For Maintenance Operations
7.1 Safety lock for maintenance operations Before carrying out any maintenance or repairs to it, activate the lifting structure locking system. Watch the pictures aside to understand how the lifting locking structure works before carrying out any maintenance or repairs to it. Unscrew knobs B completely (on both sides of ▪...
Page 68: Machine Cleaning
7.2 Machine cleaning To clean the machine use non-pressurized water jets after properly protecting the following parts: ▪ The control panels (both platform and ground) All electric boxes and electric devices in general ▪ The electric motors ▪ Do not use pressurized water jets (e.g. high-pressure cleaners) to clean the machine. After washing the machine, always: ▪...
Page 69: Various Adjustments
7.3.1 Various adjustments Check the conditions of the following components and, if necessary, tighten (Figura 7-4): A. Wheels nuts and wheels nuts blocking pins B. Traction motor fixing screws C. Steering cylinder fixing screws D. Platform and guard rails fixing screws E.
Page 70: Greasing
7.3.2 Greasing Grease all articulated joints equipped with greaser (or predisposition for greaser) at least every month. At least once a month, using a spatula or a brush, lubricate the sliding guides (Figure 7-5) of: A. The sliding blocks of the extensible structure on the chassis B.
Page 71: Hydraulic Circuit Oil Level Check And Change
Hydraulic circuit oil level check and change At least every month, check the level in the tank (Figure 7-6), through the little window of the X series or by unscrewing the cap in the XS E RESTYLING series. Make sure this is always between max and min. If necessary top up until max. level is reached. The oil check should be carried out when platform is completely lowered.
Page 72: Biodegradable Hydraulic Oil (Optional)
7.3.3.1 Biodegradable hydraulic oil (Optional) At the request of the customer, the machines can be supplied with biodegradable hydraulic oil compatible with the environment. Biodegradable hydraulic oil is completely synthetic, without zinc, non-polluting and highly efficient with saturated ester base, combined with special additives.
Page 73: Mix
7.3.3.7 Mix Mixtures with other biodegradable oils are not allowed. The remaining amount of mineral oil must not exceed 5% of total filling quantity as long as the mineral oil is suitable for the same use. 7.3.3.8 Micro-filtration When making the conversion on second-hand machines, always take into account the high dirt dissolution power of biodegradable oil.
Page 74: Hydraulic Filter Replacement
▪ or replace the filtering element. To restore the initial condition, carry out the above-mentioned operation in reverse order. 7-7: Tank X series Tank XS E RESTYLING series Replace the filter using only original accessories available at our Technical Support.
Page 75: Pressure Relief Valve Adjustment And Operation Check
7.3.5 Pressure relief valve adjustment and operation check The pressure relief valve controls the maximum pressure of the hydraulic circuit. Normally, this valve does not require any adjustment, since it is calibrated at the factory before the machine is delivered. The pressure relief valve must be calibrated in the following cases: in case of replacement of the hydraulic block...
Page 76: Lifting Circuit Pressure Relief Valve Operation Check
7.3.6 Lifting circuit pressure relief valve operation check The self-propelled aerial platforms, X-XS series, have a pressure relief valve on the lifting circuit to avoid dangerous overpressure values. Normally, this valve does not require any adjustment, since it is calibrated at the factory before the machine is delivered. The system needs calibration: ▪...
Page 77: Braking Valves Operation Check
7.3.7 Braking valves operation check These valves check the minimum operating pressure during drive (in both running directions) and affect the dynamic braking and the drive speed. Normally, these valves do not require any adjustment, since they are calibrated at the factory before the machine is delivered.
Page 78: Inclinometer Operation Check
7.3.8 Inclinometer operation check WARNING! Usually the inclinometer does need to be adjusted unless the electronic control unit is replaced. The equipment necessary for the replacement and adjustment of this component is such that these operations should be carried out by skilled personnel. AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SKILLED TECHNICIANS ONLY.
Page 79: Platform Overload Controller Operation Check And Adjustment
Platform overload controller operation check and adjustment The AIRO self-propelled aerial platforms, X series, are equipped with a sophisticated platform overload controller. Normally the overload controller does not require any adjustments, since it is calibrated in the factory before the machine is delivered.
Page 80 7.3.9.2 Load control system OPTIONAL (load cells). The overload controller consists of: Deformation transducers (A) (4 load cells integrated in the support pins of the platform). ▪ Electronic board (C1 or C2) for the device calibration located inside the box on the platform. ▪...
Page 81 Turn on the machine. ▪ ▪ Check that after removing the 20% overload (only the nominal load stays on the platform) the alarm condition does not occur in any of the platform positions (platform lowered, lifted, during drive, with platform extended). ▪...
Page 82 To set a numerical value: To select a predetermined value: Access the setup menu: AS THIS OPERATION IS VERY IMPORTANT IT IS TO BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY. Use and Maintenance Manual – Series X – XS E RESTYLING Page 82...
Page 83: Overload Controller By-Pass
7.3.10 Overload controller by-pass In case of fault and impossibility to calibrate the device, a by-pass of the system is possible in the following way (FIGURE 7-11): Locate connector A inside the control unit box. ▪ Detach the connection by removing the lead seal. ▪...
Page 84: Safety Microswitches Operation Check
7.3.11 Safety microswitches operation check All microswitches are to be found on the chassis and platform and can be identified by means of labels. Microswitch functions: MPT1 and MPT2 (figure 7-12): ▪ Control the position of the two pot-hole guards. With one or both microswitches open (guards lifted or not completely lowered) drive is disabled if platform is lifted at a height from the ground indicated in chapter “Technical...
Page 85: Dead-Man Switch Operation Check
7.3.12 Dead-man switch operation check To check the dead-man switch operation: Set “drive” mode with selector L (figure 5-1). ▪ Move the joystick control forward and backward in sequence, WITHOUT PRESSING THE DEAD-MAN SWITCH. ▪ Check that the machine does not perform any movement. ▪...
Page 86: Battery
7.4 Battery The battery is one of the most important elements of the machine. It is recommended to keep it in an efficient condition to increase its useful life, to avoid faults and to reduce the management costs of the machine. 7.4.1 General warning instructions ▪...
Page 87: Battery Recharge
7.4.3 Battery recharge WARNING! EXPLOSIVE gas is originated during battery charging process. Therefore, charging must take place in airy rooms where no risks of fire and explosion exist and in the presence of fire extinguishers. Connect the battery charger to the power mains having all protections according to the current standards in force and with the following features: Power voltage 230V ±...
Page 88: Battery Charger: Fault Report
WARNING DESCRIPTION Red led flashing for a few seconds Battery charger self-diagnostic phase Red led on Indicates the first and second charging phase Yellow led on Indicates the equalization of the charging phase Green led on Indicates that charging is over; buffer charge active With the battery charger ON, the machine is automatically off.
Page 89: Marks And Certifications
8. MARKS AND CERTIFICATIONS The models of self-propelled aerial platform described in this manual were subject to the CE type test according to the Directive 2006/42/EC. The certification was issued by: Eurofins Product Testing Italy Srl - 0477 Via Cuorgné, 21 10156 –...
Page 90: Plates And Stickers
9. PLATES AND STICKERS STANDARD STICKER CODE “X” SERIES CODE DESCRIPTION QUANTITY 001.10.001 AIRO warnings plate 001.10.024 AIRO serial number plate 001.10.031 Towing hook sticker 001.10.057 General warnings sticker 001.10.060 Lifting point sticker 001.10.088 Document holder sticker 001.10.180 First check sticker 001.10.243...
Page 91 STANDARD STICKER CODE “XS E RESTYLING” SERIES CODE DESCRIPTION QUANTITY 001.10.001 AIRO warnings plate 001.10.024 AIRO serial number plate 001.10.031 Towing hook sticker 001.10.057 General warnings sticker 001.10.060 Lifting point sticker 001.10.088 Document holder sticker 001.10.180 First check sticker 001.10.243 “Max.
Page 92 Use and Maintenance Manual – Series X – XS E RESTYLING Page 92...
Page 93: Check Register
10. CHECK REGISTER The check register is released to the user of the platform in conformance with annex 1 of Directive 2006/42/EC. This register is to be considered an integral part of the equipment and must accompany the machine for its entire life until its final disposal.
Page 94 REQUIRED PERIODIC INSPECTIONS BY THE REGULATORY AGENCY SIGNATURE + DATE REMARKS STAMP Use and Maintenance Manual – Series X – XS E RESTYLING Page 94...
Page 95 REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Check the integrity of the guardrails; the harness anchoring points; state VISUAL CHECK of the lifting structure; any access ladders; rust; state of the tyres; oil leaks;...
Page 96 REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED VARIOUS ADJUSTMENTS See chapter 7.3.1 DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR See chapter 7.3.2...
Page 97 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED See chapter 7.3.3 HYDRAULIC TANK OIL LEVEL Monthly operation. It is not necessary to indicate its execution every CHECK month, but at least every year when the other operations are carried out. DATE REMARKS SIGNATURE + STAMP...
Page 98 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED CALIBRATION CHECK OF See chapter 7.3.5 PRESSURE RELIEF VALVE DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR...
Page 99 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED TOTAL OIL REPLACEMENT IN HYDRAULIC TANK (EVERY TWO See chapter 7.3.3 YEARS) DATE REMARKS SIGNATURE + STAMP 2nd YEAR 4th YEAR 6th YEAR 8th YEAR 10th YEAR HYDRAULIC FILTER REPLACING See chapter 7.3.4 (EVERY TWO YEARS)
Page 100 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED INCLINOMETER OPERATION See chapter 7.3.8 CHECK DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR...
Page 101 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED BRAKING SYSTEM EFFICIENCY See chapter 7.3.7 CHECK DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR...
Page 102 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED See Chapter 9. Check the legibility of the aluminium plate on the platform where the main instructions are summarised; that the capacity stickers STICKERS AND PLATES CHECK are on the platform and that they are legible;...
Page 103 REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED DEAD-MAN SYSTEM CHECK See chapter 7.3.12 DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR...
Page 104 COMPANY DATE MODEL SERIAL NUMBER DELIVERY DATE AIRO / Tigieffe S.r.l. SUBSEQUENT TRANSFERS OF OWNERSHIP COMPANY DATE We affirm that, as of the date quoted above, the technical, dimensional and functional features of this machine were in conformance with what was originally required and that any changes have been recorded in this Register.
Page 105 SUBSEQUENT TRANSFERS OF OWNERSHIP COMPANY DATE We affirm that, as of the date quoted above, the technical, dimensional and functional features of this machine were in conformance with what was originally required and that any changes have been recorded in this Register. THE SELLER THE PURCHASER SUBSEQUENT TRANSFERS OF OWNERSHIP...
Page 106 IMPORTANT BREAKDOWNS DATE DESCRIPTION OF SOLUTION BREAKDOWN SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE DESCRIPTION OF SOLUTION BREAKDOWN SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER Use and Maintenance Manual – Series X – XS E RESTYLING Page 106...
Page 107 IMPORTANT BREAKDOWNS DATE DESCRIPTION OF SOLUTION BREAKDOWN SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE DESCRIPTION OF SOLUTION BREAKDOWN SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER Use and Maintenance Manual – Series X – XS E RESTYLING Page 107...
Page 108 IMPORTANT BREAKDOWNS DATE DESCRIPTION OF SOLUTION BREAKDOWN SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE DESCRIPTION OF SOLUTION BREAKDOWN SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER Use and Maintenance Manual – Series X – XS E RESTYLING Page 108...
Page 109: Hydraulic Diagram
11. HYDRAULIC DIAGRAM HYDRAULIC DIAGRAM - STANDARD MACHINES X8EN – X8EW-WIND – X10EN – X10EW – X10EW-WIND – XS7 E RESTYLING – XS8 E RESTYLING LIGHT XS8 E RESTYLING – XS8 E RESTYLING WIND BR1 / BR2 PARKING BRAKES BRAKE RELEASE SWITCH FOR EMERGENCY TOWING CB1 / CB2 BRAKING VALVES CIL1 STEERING CYLINDER...
Page 110 X8EN – X8EW-WIND – X10EN – X10EW – X10EW-WIND – XS7 E RESTYLING – XS8 E RESTYLING LIGHT XS8 E RESTYLING – XS8 E RESTYLING WIND Use and Maintenance Manual – Series X – XS E RESTYLING Page 110...
Page 111 HYDRAULIC DIAGRAM - STANDARD MACHINES X12EN – X12EW – X12EW-WIND – X14EW – X14 EN - XS9 E RESTYLING BR1 / BR2 PARKING BRAKES BRAKE RELEASE SWITCH FOR EMERGENCY TOWING CB1 / CB2 BRAKING VALVES CIL1 STEERING CYLINDER CIL2 / CIL3 LIFTING CYLINDER PRESSURE GAUGE CONNECTION 1/4 BSP FLOW DIVIDER...
Page 112 Use and Maintenance Manual – Series X – XS E RESTYLING Page 112...
Page 113 HYDRAULIC DIAGRAM - STANDARD MACHINES X16 EW BR1 / BR2 PARKING BRAKES BRAKE RELEASE VALVE FOR EMERGENCY TOWING CB1 / CB2 BRAKING VALVES CIL1 STEERING CYLINDER CIL2 / CIL3 LIFTING CYLINDER PRESSURE GAUGE CONNECTION 1/4 BSP FLOW DIVIDER ELECTRIC MOTOR EV10A SOLENOID VALVE, SERIES-PARALLEL TRACTION EV10B...
Page 114 Use and Maintenance Manual – Series X – XS E RESTYLING Page 114...
Page 115: Electric Diagram
12. ELECTRIC DIAGRAM WIRING DIAGRAM - STANDARD MACHINES 045.08.011 – 045.08.012 X8EW-WIND – X8EN – X10EW – X10EW-WIND – X10EN – X12EW – X12EW-WIND – X12EN – X14EW – X14 EN X16 EW - XS7 E RESTYLING – XS8 E RESTYLING LIGHT – XS8 E RESTYLING – XS8 E RESTYLING WIND - XS9 E RESTYLING P1 CONNECTOR P5-11...
Page 116 Use and Maintenance Manual – Series X – XS E RESTYLING Page 116...
Page 117 Use and Maintenance Manual – Series X – XS E RESTYLING Page 117...
Page 118 Use and Maintenance Manual – Series X – XS E RESTYLING Page 118...
Page 119 Use and Maintenance Manual – Series X – XS E RESTYLING Page 119...
Page 120 Use and Maintenance Manual – Series X – XS E RESTYLING Page 120...
Page 121: Declaration Of Conformity Ec Facsimile
13. DECLARATION OF CONFORMITY EC FACSIMILE DICHIARAZIONE CE DI CONFORMITA' - ES PROHLÁŠENÍ O SHODĚ - CE DECLARATION OF CONFORMITY - DECLARATION CE DE CONFORMITE' - EG KONFORMITÄTSERKLÄRUNG - DECLARACION CE DE CONFORMIDAD- ЗАЯВЛЕНИЕ О КОНФОРМНОСТИ EC 2006/42/CE Dichiarazione Original Déclaration Originalerklärung Declaración...
Page 122 DICHIARAZIONE CE DI CONFORMITA' - ES PROHLÁŠENÍ O SHODĚ - CE DECLARATION OF CONFORMITY - DECLARATION CE DE CONFORMITE' - EG KONFORMITÄTSERKLÄRUNG - DECLARACION CE DE CONFORMIDAD- ЗАЯВЛЕНИЕ О КОНФОРМНОСТИ EC 2006/42/CE Dichiarazione Original Déclaration Originalerklärung Declaración Оригинальнaя Originál originale Declaration Originale Original...
Page 123 DICHIARAZIONE CE DI CONFORMITA' - ES PROHLÁŠENÍ O SHODĚ - CE DECLARATION OF CONFORMITY - DECLARATION CE DE CONFORMITE' - EG KONFORMITÄTSERKLÄRUNG - DECLARACION CE DE CONFORMIDAD- ЗАЯВЛЕНИЕ О КОНФОРМНОСТИ EC 2006/42/CE Dichiarazione Original Déclaration Originalerklärung Declaración Origi Оригинальнaя originál originale Declaration Originale...
Page 124 DICHIARAZIONE CE DI CONFORMITA' - ES PROHLÁŠENÍ O SHODĚ - CE DECLARATION OF CONFORMITY - DECLARATION CE DE CONFORMITE' - EG KONFORMITÄTSERKLÄRUNG - DECLARACION CE DE CONFORMIDAD- ЗАЯВЛЕНИЕ О КОНФОРМНОСТИ EC 2006/42/CE Dichiarazione Original Déclaration Originalerklärung Declaración Origi Оригинальнaя originál originale Declaration Originale...
Page 125 DICHIARAZIONE CE DI CONFORMITA' - ES PROHLÁŠENÍ O SHODĚ - CE DECLARATION OF CONFORMITY - DECLARATION CE DE CONFORMITE' - EG KONFORMITÄTSERKLÄRUNG - DECLARACION CE DE CONFORMIDAD- ЗАЯВЛЕНИЕ О КОНФОРМНОСТИ EC 2006/42/CE Dichiarazione Original Déclaration Originalerklärung Declaración Origi Оригинальнaя originál originale Declaration Originale...
Page 126 DICHIARAZIONE CE DI CONFORMITA' - ES PROHLÁŠENÍ O SHODĚ - CE DECLARATION OF CONFORMITY - DECLARATION CE DE CONFORMITE' - EG KONFORMITÄTSERKLÄRUNG - DECLARACION CE DE CONFORMIDAD- ЗАЯВЛЕНИЕ О КОНФОРМНОСТИ EC 2006/42/CE Dichiarazione Original Déclaration Originalerklärung Declaración Origi Оригинальнaя originál originale Declaration Originale...
Page 127 DICHIARAZIONE CE DI CONFORMITA' - ES PROHLÁŠENÍ O SHODĚ - CE DECLARATION OF CONFORMITY - DECLARATION CE DE CONFORMITE' - EG KONFORMITÄTSERKLÄRUNG - DECLARACION CE DE CONFORMIDAD- ЗАЯВЛЕНИЕ О КОНФОРМНОСТИ EC 2006/42/CE Dichiarazione Original Déclaration Originalerklärung Declaración Origi Оригинальнaя originál originale Declaration Originale...
Page 128 DICHIARAZIONE CE DI CONFORMITA' - ES PROHLÁŠENÍ O SHODĚ - CE DECLARATION OF CONFORMITY - DECLARATION CE DE CONFORMITE' - EG KONFORMITÄTSERKLÄRUNG - DECLARACION CE DE CONFORMIDAD- ЗАЯВЛЕНИЕ О КОНФОРМНОСТИ EC 2006/42/CE Dichiarazione Original Déclaration Originalerklärung Declaración Origi Оригинальнaя originál originale Declaration Originale...
Page 129 DICHIARAZIONE CE DI CONFORMITA' - ES PROHLÁŠENÍ O SHODĚ - CE DECLARATION OF CONFORMITY - DECLARATION CE DE CONFORMITE' - EG KONFORMITÄTSERKLÄRUNG - DECLARACION CE DE CONFORMIDAD- ЗАЯВЛЕНИЕ О КОНФОРМНОСТИ EC 2006/42/CE Dichiarazione Original Déclaration Originalerklärung Declaración Origi Оригинальнaя originál originale Declaration Originale...
Page 130 DICHIARAZIONE CE DI CONFORMITA' - ES PROHLÁŠENÍ O SHODĚ - CE DECLARATION OF CONFORMITY - DECLARATION CE DE CONFORMITE' - EG KONFORMITÄTSERKLÄRUNG - DECLARACION CE DE CONFORMIDAD- ЗАЯВЛЕНИЕ О КОНФОРМНОСТИ EC 2006/42/CE Dichiarazione Original Déclaration Originalerklärung Declaración Оригинальнaя Originál originale Declaration Originale Original...
Page 131 DICHIARAZIONE CE DI CONFORMITA' - ES PROHLÁŠENÍ O SHODĚ - CE DECLARATION OF CONFORMITY - DECLARATION CE DE CONFORMITE' - EG KONFORMITÄTSERKLÄRUNG - DECLARACION CE DE CONFORMIDAD- ЗАЯВЛЕНИЕ О КОНФОРМНОСТИ EC 2006/42/CE Dichiarazione Original Déclaration Originalerklärung Declaración Оригинальнaя Originál originale Declaration Originale Original...
Page 132 DICHIARAZIONE CE DI CONFORMITA' - ES PROHLÁŠENÍ O SHODĚ - CE DECLARATION OF CONFORMITY - DECLARATION CE DE CONFORMITE' - EG KONFORMITÄTSERKLÄRUNG - DECLARACION CE DE CONFORMIDAD- ЗАЯВЛЕНИЕ О КОНФОРМНОСТИ EC 2006/42/CE Dichiarazione Original Déclaration Originalerklärung Declaración Origi Оригинальнaя originál originale Declaration Originale...
Page 133 DICHIARAZIONE CE DI CONFORMITA' - ES PROHLÁŠENÍ O SHODĚ - CE DECLARATION OF CONFORMITY - DECLARATION CE DE CONFORMITE' - EG KONFORMITÄTSERKLÄRUNG - DECLARACION CE DE CONFORMIDAD- ЗАЯВЛЕНИЕ О КОНФОРМНОСТИ EC 2006/42/CE Dichiarazione Original Déclaration Originalerklärung Declaración Origi Оригинальнaя originál originale Declaration Originale...
Page 134 DICHIARAZIONE CE DI CONFORMITA' - ES PROHLÁŠENÍ O SHODĚ - CE DECLARATION OF CONFORMITY - DECLARATION CE DE CONFORMITE' - EG KONFORMITÄTSERKLÄRUNG - DECLARACION CE DE CONFORMIDAD- ЗАЯВЛЕНИЕ О КОНФОРМНОСТИ EC 2006/42/CE Dichiarazione Original Déclaration Originalerklärung Declaración Origi Оригинальнaя originál originale Declaration Originale...
Page 135 DICHIARAZIONE CE DI CONFORMITA' - ES PROHLÁŠENÍ O SHODĚ - CE DECLARATION OF CONFORMITY - DECLARATION CE DE CONFORMITE' - EG KONFORMITÄTSERKLÄRUNG - DECLARACION CE DE CONFORMIDAD- ЗАЯВЛЕНИЕ О КОНФОРМНОСТИ EC 2006/42/CE Dichiarazione Original Déclaration Originalerklärung Declaración Origi Оригинальнaя originál originale Declaration Originale...
Page 136 DICHIARAZIONE CE DI CONFORMITA' - ES PROHLÁŠENÍ O SHODĚ - CE DECLARATION OF CONFORMITY - DECLARATION CE DE CONFORMITE' - EG KONFORMITÄTSERKLÄRUNG - DECLARACION CE DE CONFORMIDAD- ЗАЯВЛЕНИЕ О КОНФОРМНОСТИ EC 2006/42/CE Dichiarazione Original Déclaration Originalerklärung Declaración Origi Оригинальнaя originál originale Declaration Originale...
Page 137 AIRO is a division of TIGIEFFE SRL Via Villa Superiore, 82 - 42045 Luzzara (RE) ITALIA-  +39-0522-977365 -  +39-0522-977015 WEB: www.airo.com – e-mail: info@airo.com  Use and Maintenance Manual – Series X – XS E RESTYLING Page 137...

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Airo X Series Use And Maintenance Manual

1 Introduction

2 Technical Features of Standard Machines

3 Safety Precautions

4 Installation and Preliminary Checks

5 Use Instructions

6 Handling and Carrying

7 Maintenance

8 Marks and Certifications

9 Plates and Stickers

10 CHECK Register

11 Hydraulic Diagram

12 Electric Diagram

13 Declaration of Conformity Ec Facsimile

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