Tigieffe thanks you for purchasing a product of its range, and invites you to read this manual. Here you can find all the necessary information for a correct use of the purchased machine; therefore, you are advised to follow the instructions carefully and to read the manual thoroughly.
Page 3
Ground control station and electric control unit........................26 5.2.1 Ground control station..............................26 5.2.1.1 On-off key and control station selector (A).........................27 5.2.1.2 Emergency STOP button (B) .............................27 5.2.1.3 Diesel/electric power selector (C)..........................27 5.2.1.4 Heat engine starting switch (D) ..........................27 5.2.1.5 User interface display (E)............................28 5.2.1.6 Battery charger warning light (F- Electric and Electric/diesel models only)..............28 5.2.1.7...
Page 4
7.2.13 Battery replacement..............................55 8 MARKS AND CERTIFICATIONS..........................56 9 CHECK REGISTER..............................56 Annexes: Hydraulic and electric circuit diagrams Check register Conformity declarations Spare parts manual Use and maintenance manual Self-propelled aerial platforms Page 4...
Therefore the description of their components, as well as control and safety systems, may include parts not present on your unit since supplied on request or not available. In order to keep pace with the technical development AIRO-Tigieffe s.r.l.
1.1.2.3 Transfers of Ownership In case of transfer of ownership (in Italy) the new owner of the Aerial Platform must notify the ownership of the unit to the local competent inspection board (ASL/USL or ARPA) by enclosing a copy of: Conformity declaration issued by the manufacturer;...
Control stations The machine is equipped with two control stations: at platform for normal use of the unit; on-chassis (or ground) for emergency controls to lower or stop the unit in emergency situations. The on-ground control post is also equipped with a key-selector to select the control post and to start the unit. Power supply The machines can be powered by: an electric-hydraulic system composed of rechargeable accumulators and electric pump (models “-E”);...
Identification In order to identify the machine, when spare parts and service are required, always mention the information given in the serial number plate. Should this plate (as well as the various stickers applied on the unit) be lost or illegible, it is to be replaced as soon as possible.
Location of main components Below is a diagram showing the machine and its components. Control panel; Electric control unit; Hydraulic control unit; Hydraulic drive motors; Traction control hydraulic unit (traction plate); 220V socket; Bubble level for visual check of machine levelling; Lifting cylinders;...
TECHNICAL FEATURES OF STANDARD MACHINES Description SF820-4WD SF1000-4WD Max. working height – m - 10,3 12,2 Max. walking surface height – m - 10,2 Max. capacity – Kg - Max. No. of people on platform Max. platform extension - Standard - m - 0,85 0,85 Max.
Page 11
(*) Standard Tyres filled with puncture-proof polyurethane foam. (**) Wind speeds higher or equal to 12,5 m/s indicate that the machines can also be used outside; Wind speeds equal to 0 m/s indicate that the machines can be used INSIDE ONLY. (*) In some cases different limits can be fixed.
SAFETY PRECAUTIONS Power supply The electric and hydraulic circuits and the fuel supply circuits are provided with safety devices, calibrated and sealed by the manufacturer. Do not tamper with and modify the calibration of any component of the electric and hydraulic system. Work and maintenance rules Always wear personal protective clothes according to current regulations concerning industrial health and safety (in particular, helmet and safety harness are COMPULSORY.
Safety rules 3.3.1 General Only adults, after carefully reading this manual, are allowed to use the machine. Use the machine at a distance of at least 5 metres from high-tension lines (in any case not in proximity to live elements). Use the machine according to the capacity values indicated in the technical features section.
3.3.3 Operating procedures The machine is equipped with a load-on-platform control system stopping the platform in case of overloading. Platform operation can be resumed only after removing the exceeding load. Should the audible warning device and the red light located on the platform control panel turn on, then the machine is overloaded (see paragraph relevant to general use instructions).
Page 15
Models with petrol engine ("-B" and "-B/G") are equipped with on-board fire extinguisher, easily accessible in emergency situation. In such an event, remove the fire extinguisher lock and address the jet to the fire base. It is the owner's responsibility to carry out MANDATORY periodical check and/or replacement of the fire extinguisher according to the local regulations in force.
INSTALLATION AND PRELIMINARY CHECKS The machine is supplied completely assembled, therefore it can perform all functions in full safety as provided for by the manufacturer. No preliminary operation is required. To unload the machine, follow the instructions in paragraph “Handling and carrying”.
GENERAL USE INSTRUCTIONS Before using the machine read this chapter thoroughly. Platform control panel Fig.5 Drive and steering proportional joystick control A1) Left steering control switch A2) Right steering control switch Lifting/lowering control proportional lever Sliding platform extraction/retraction control proportional lever (NOT AVAILABLE) Front extensible platform extraction/retraction control proportional lever (NOT AVAILABLE) Rear extensible platform extraction/retraction control proportional lever (NOT AVAILABLE) Drive speed selector...
Page 18
Lifting enable warning light Overload alarm warning light Diesel engine fault / low fuel level warning light – Thermic models ZA) Manual levelling jack control switches (optional) ZB) Levelling jack position warning lights (optional) ZC) Automatic levelling control switch (optional) ZD) ”Dead-man”...
5.1.1 Drive and steering 5.1.1.1 Drive To drive the machine it is necessary to carry out the following operations in sequence: a) press “dead-man” button ZD (or pedal ZE – Optional) at platform; its activation is signalled by a steady green led O; when a steady green led lights up, “dead-man”...
5.1.2 Platform lifting/lowering To lift and lower the platform use proportional lever B. To achieve the movement it is necessary to carry out the following operations in sequence: a) press “dead-man” button ZD (or pedal ZE – Optional) at platform; its activation is signalled by a steady green led O; when a steady green led lights up, “dead-man”...
5.1.3.2 Automatic levelling jack control (OPTIONAL) The machine can be supplied with an optional automatic levelling system. The system has two operating modes: manual mode (see previous paragraph) automatic mode. For AUTOMATIC LEVELLING set the control lever ZC downwards. The control system will independently control the levelling cylinders until the machine is levelled.
5.1.4 Other functions of the platform control panel 5.1.4.1 Selection of electric/thermic propulsion (OPTIONAL) On a few models the type of propulsion can be selected using selector H. Set it to position ELECTRIC to use the electric propulsion (battery or mains power); set it to position THERMIC to use the thermic propulsion (Diesel engine for models E/D; petrol engine for models E/B).
5.1.4.6 Warning lights Fig.6 5.1.4.6.1 Enabled station green warning light (O) On with flashing light when the machine is turned on. If the platform control station has been selected and this warning light is flashing, the controls are not enabled because the “dead-man” button (or “dead-man” pedal – Optional) was not pressed or more than 2 seconds went by and no operation was performed (or “dead-man”...
5.1.4.6.4 Drive enable green warning light (R) This light is ON when drive can be carried out. Drive movement is inhibited (green light OFF) when: a) One or more levelling cylinders are not completely retracted (did not reach the upper stop). See also warning lights ZB –...
Ground control station and electric control unit The electric control unit on the ground contains the main electronic boards necessary to operate the machine and to carry out safety checks. The ground control station is to be used to: turn the machine ON/OFF; select the control station (ground or platform);...
Oil warning light (models “D” and “E/D”); Air filter warning light (models “D” and “E/D”); N) Motor head temperature warning light (models “D” and “E/D”); O) Lifting/lowering lever; P) Front roll-out deck extraction/retraction lever (OPTIONAL); Q) Rear roll-out deck extraction/retraction lever (OPTIONAL); R) Sliding platform extraction/retraction lever (OPTIONAL).
5.2.1.5 User interface display (E) The multifunction display for machine/user interface is used to: Display the operation parameters of the machine during normal functioning or in the event of a fault; Working hours of Diesel engine (when Diesel power is selected the working hours are displayed in the format HOURS:MINUTES and final letter D);...
Platform access To get on the platform use only the access equipment the platform is provided with. To get on the platform: get on the ladder hanging on to the rungs, the ladder side rails or the entry side rails; raise the bar and get on board.
5.4.1 Heat engine start-up By turning the starting key on the platform control panel: To “0” position the Diesel engine stops (models “D” and “E/D”); To “3 sec” position the plugs pre-heating takes place (only engines with plugs) (models “D” and “E/D”); In “Start”...
5.4.3 Starting the 380V three-phase electric pump (OPTIONAL) Diesel powered models can be equipped, on request, with a 380V three-phase electric pump. To start the three-phase electric pump: Insert the 380 V plug of the power cable into socket (A) on the chassis;...
Machine stop 5.5.1 Normal stop In normal operating conditions: By releasing the controls the operation is stopped. Stop occurs within a time limit set in the factory, which guarantees smooth braking. By releasing the (OPTIONAL) dead-man pedal located on the platform, the operation is immediately stopped. In the event of an immediate stop, braking is sudden.
5.5.4 Stopping the 380V three-phase or 220V single-phase electric pump (optional) To stop the electric pump (optional): 1) From the platform control station: Press the stop button; Otherwise, press the mushroom button. 2) From the ground control station: Release the key selector; Otherwise, press the mushroom button.
Emergency manual controls This function is to be used only in emergency situations when no motive power is available. Fig.11 In case of fault in the electric or hydraulic system, carry out the following emergency procedures. 5.6.1 Platform emergency lowering Open the cowling and locate the components shown in the above figure;...
EV28 rear right levelling cylinder pad lowering. CAUTION! IT IS ABSOLUTELY FORBIDDEN TO ACTIVATE THE EMERGENCY CONTROLS OF THE LEVELLING CYLINDERS WITH PLATFORM NOT IN REST POSITION. RISK OF MACHINE OVERTURN! Once the emergency manoeuvres have been carried out, the knurled knobs must be set to their initial position again in order to resume the operations (in normal position the knobs are completely screwed).
Fuel level and re-fuelling (models “E/D”, “D”) Before using the thermic propulsion (Diesel engine) check the fuel level in the tank. This operation is to be carried out by visually checking the fuel level after unscrewing the filling cap. Visually check the fuel level before starting to work; Keep the fuel tank and the engine clean.
HANDLING AND CARRYING Handling To handle the machine in normal operating conditions follow the instructions given in chapter "GENERAL USE INSTRUCTIONS" under paragraph "Drive and steering”. When the platform is completely lowered (or within a given height according to specific needs and further to checks) the machine can be handled (i.e.
Page 38
2) By means of hooks and steel ropes (with safety factor = 5, see machine weight in Technical features) connected to the provided holes as indicated in the picture aside. 3) By means of a lift truck of a suitable capacity (see machine weight in table “Technical features”...
6.2.1 Fold-down rails The machines is fitted with rails folding down to the inside of the platform. Folding down the rails it is possible to reduce the height of the machine for: carriage; transit through doors. To fold down the rails: 1) extract the mobile platform and lock it in the indicated position;...
Emergency towing In the event of a fault, carry out the following operations to tow the machine: Hook the machine to the provided holes; Remove the cap located at the centre of the traction reducers on the four wheels; Fit a M6 screw on the visible pivot at the centre of the four traction reducers; Remove the four pivots (one for each wheel) and put the caps on the reducers.
MAINTENANCE Always carry out maintenance operations when the machine is still, after having removed the key from the control panel, and with the platform in rest position. Carry out only the maintenance and adjustment operations described in this user manual. In emergency situations (e.g.
Machine cleaning To clean the machine use non-pressurized water jets after properly protecting the following parts: the control stations (both platform and ground); the electric control unit and all electric boxes in general; the electric motors. Do not use pressurized water jets (high-pressure cleaners) to clean the machine. After washing the machine, always: dry the machine;...
7.2.1 Various adjustments Check the conditions of the following components and, if necessary, tighten: 1) wheel screws; 2) traction motor fixing screws; 3) steering cylinder fixing screws; 4) platform and rails fixing screws; 5) hydraulic fittings; 6) lockpins and safety dowels of boom pins; 7) elastic supports of heat engine;...
7.2.2 Greasing Grease all articulated joints at least every month. Moreover, remember to grease the articulated joint in the following cases: after washing the machine; before using the machine again after a long time-interval; after using machine adverse environmental conditions (high humidity levels;...
7.2.3 Hydraulic circuit oil level check and change Check the level periodically by means of the provided cap (detail A in the picture aside) equipped with a dipstick; always make sure that the level lies between the max. and min. values; if necessary, top up until the max. level is reached.
7.2.4.2 Return filter The return filter directly flanged on the tank is equipped with a visual clogging indicator. During normal operation, the visual indicator is in the green zone. When the indicator is in the red zone, the filtering cartridge is to be replaced. To dismount the filtering cartridge from the suction filter the operator shall (see picture aside): stop the machine by pressing the mushroom button...
7.2.5 Traction reduction gear oil level check and change The oil level should be checked at least once a year. Position the reducers until the two caps A and B reach the position 1 indicated in the picture aside. Visually check the level by means of one of the two caps.
7.2.6 Air purging from oscillating axle locking cylinders Once drive has been stopped, the axle locking cylinders are locked in position thus increasing the machine stability. Check that no air is present inside the oscillating axle cylinders every year. To carry out this check it is necessary to: Remove the protection cylinder crankcases (A) of the oscillating axle.
7.2.7 Inclinometer adjustment The inclinometer (see figure aside) does not require any adjustment since it is calibrated in the factory before the machine is delivered. This device controls the chassis inclination and when inclined over the allowed value: it inhibits lifting; it disables drive when platform exceeds a given height (varying according to model);...
7.2.8 Operation check and adjustment of platform overload controller The AIRO self-propelled aerial platforms, SF series, are equipped with a sophisticated system controlling the platform overload. Normally the overload controller does not require any adjustment, since it is calibrated in the factory before the machine is delivered.
7.2.8.1 Load control system by-pass – ONLY FOR EMERGENCY OPERATIONS In case of fault and impossibility to calibrate the device, a by-pass of the system is possible by means of key switch (A) under the control panel. Keep the key switch active for 5 seconds and release to get the BY-PASS condition.
7.2.9 Operation check of safety microswitches Some microswitches are placed in strategic positions to check the different configurations of the machine and activate safety functions. Their activation implies visual indication through the warning lights located on the platform control station (see relevant chapter).
7.2.9.5 Microswitches ST1A-ST1B-ST1C-ST1D (machines with levelling jacks) The microswitches ST1A-ST1B-ST1C-ST1D on the chassis near the levelling cylinders check the position of the pads of the levelling cylinders. With pads completely lifted all microswitches ST1…are activated and: drive can be controlled – drive enable warning light (R – Fig.5) is ON; all levelling jack position warning lights (ZB –...
7.2.10 Operation check of dead-man button safety system The platform dead-man pedal is for enabling the operation controls of the machine from the platform control station. If the control panel is selected but the dead-man button is not pressed the green light on the platform (O – Fig.5) is flashing and the machine cannot be operated.
7.2.12 Starter type battery for models “D” “E/D” On machines with heat engine the starter battery is for: Powering the machine control circuits; Starting the heat engine. 7.2.12.1 Starter battery maintenance The starter battery does not require any maintenance operation. Keep terminals clean by removing any oxidation residues;...
Page 56
MARKS AND CERTIFICATIONS The models of self-propelled aerial platform described in this manual were subject to the CE type test according to the EEC Directive 98/37 and further modifications. The certification was issued by: I.C.E.P.I Srl Via P. Belizzi, 29/31/33 29100 Piacenza ITALIA Test carrying out is shown by the above plate with CE mark applied on the machine and by the declaration of conformity enclosed in this user manual.
Page 57
REQUIRED PERIODIC INSPECTIONS BY THE REGULATORY AGENCY Date Observations Signature + Stamp Use and maintenance manual Self-propelled aerial platforms Page 57...
Page 58
REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Check the integrity of the guardrails; of any ♦ Visual check access stairs; rust; state of the tyres; oil leaks; locking pins on the structure. Date Observations Signature + Stamp 1st Year...
Page 59
REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED ♦ Greasing See chapter 7.2.2 Date Observations Signature + Stamp 1st Year 2nd Year 3rd Year 4th Year 5th Year 6th Year 7th Year 8th Year 9th Year 10th Year Most of all, check at junction points that tubes...
Page 60
REQUIRED PERIODIC INSPECTIONS BY THE OWNER STRUCTURAL CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Check the legibility of the aluminium plate on the platform where the main instructions are summarised; that the capacity stickers are on ♦ Stickers and plates check the platform and that they are legible;...
Page 61
REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED ♦ Battery state See chapter 7.2.12 Date Observations Signature + Stamp 1st Year 2nd Year 3rd Year 4th Year 5th Year 6th Year 7th Year 8th Year 9th Year 10th Year ♦...
Page 62
REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED Air purging from oscillating axle locking cylinders (machines with See chapter 7.2.6 oscillating axle only) Date Observations Signature + Stamp 1st Year 2nd Year 3rd Year 4th Year 5th Year 6th Year 7th Year...
Page 63
REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED ♦ Hydraulic filters cleaning/replacement See chapter 7.2.4 (EVERY TWO YEARS) Date Observations Signature + Stamp 2nd Year 4th Year 6th Year 8th Year 10th Year Use and maintenance manual Self-propelled aerial platforms Page 63...
Page 64
REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED ♦ Inclinometer calibration and See chapter 7.2.7 operation check Date Observations Signature + Stamp 1st Year 2nd Year 3rd Year 4th Year 5th Year 6th Year 7th Year 8th Year 9th Year...
Page 65
REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED ♦ Microswitch operation check See chapter 7.2.9 Date Observations Signature + Stamp 1st Year 2nd Year 3rd Year 4th Year 5th Year 6th Year 7th Year 8th Year 9th Year 10th Year...
Page 66
REQUIRED PERIODIC INSPECTIONS BY THE OWNER SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED ♦ Emergency manual controls check See chapter 5.6 Date Observations Signature + Stamp 1st Year 2nd Year 3rd Year 4th Year 5th Year 6th Year 7th Year 8th Year 9th Year...
Page 67
REQUIRED PERIODIC INSPECTIONS BY THE OWNER DESCRIPTION OF OPERATIONS TO BE SAFETY SYSTEM CHECK PERFORMED “Dead-man” system check See chapter 7.2.9 DATE REMARKS Signature + Stamp 1° Year 2° Year 3° Year 4° Year 5° Year 6° Year 7° Year 8°...
Page 68
Company Date Model Serial Number Date of Delivery AIRO – Tigieffe S.r.l. SUBSEQUENT TRANSFERS OF OWNERSHIP Company Date We affirm that, as of the date quoted above, the technical, dimensional and functional characteristics of this machine were in conformance with what was originally required and that any changes have been recorded in this register.
Page 69
IMPORTANT BREAKDOWNS DATE Description of Breakdown Solution Spare Parts Used Description Code Quantity Service Safety Manager DATE Description of Breakdown Solution Spare Parts Used Description Code Quantity Service Safety Manager Use and maintenance manual Self-propelled aerial platforms Page 69...
Page 70
IMPORTANT BREAKDOWNS DATE Description of Breakdown Solution Spare Parts Used Description Code Quantity Service Safety Manager DATE Description of Breakdown Solution Spare Parts Used Description Code Quantity Service Safety Manager Use and maintenance manual Self-propelled aerial platforms Page 70...
Page 71
IMPORTANT BREAKDOWNS DATE Description of Breakdown Solution Spare Parts Used Description Code Quantity Service Safety Manager DATE Description of Breakdown Solution Spare Parts Used Description Code Quantity Service Safety Manager Use and maintenance manual Self-propelled aerial platforms Page 71...
Page 72
IMPORTANT BREAKDOWNS DATE Description of Breakdown Solution Spare Parts Used Description Code Quantity Service Safety Manager DATE Description of Breakdown Solution Spare Parts Used Description Code Quantity Service Safety Manager Use and maintenance manual Self-propelled aerial platforms Page 72...
Page 73
IMPORTANT BREAKDOWNS DATE Description of Breakdown Solution Spare Parts Used Description Code Quantity Service Safety Manager DATE Description of Breakdown Solution Spare Parts Used Description Code Quantity Service Safety Manager Use and maintenance manual Self-propelled aerial platforms Page 73...
Need help?
Do you have a question about the SF series and is the answer not in the manual?
Questions and answers