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Airo XL Series User Manual

Self-propelled work platforms
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PIATTAFORME AEREE SEMOVENTI
SELF-PROPELLED WORK-PLATFORMS
PLATEFORMES DE TRAVAIL AUTOMOTRICES
SELBSTFAHRENDE HUBARBEITSBÜHNEN
PLATAFORMAS ELEVADORAS AUTOPROPULSADAS
ZELFRIJDENDE HOOGWERKERS
SJÄLVGÅENDE ARBETSPLATTFORMAR
SAMOKRETNE RADNE PLATFORME
ÖNHAJTÁSÚ MUNKAÁLLVÁNYOK
XL "SERIES
„
XL11 XL14 XL16 XL19
USER'S MANUAL
ENGLISH TRANSLATION OF THE ORIGINAL USER MANUAL
AIRO is a division of TIGIEFFE SRL
Via Villasuperiore, 82 - 42045 Luzzara (RE) ITALY -
 +39-0522-977365
-
 +39-0522-977015
WEB:
www.airo.it
027.20.UEM-EN
2017-02

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  • Page 1 ÖNHAJTÁSÚ MUNKAÁLLVÁNYOK XL “SERIES „ XL11 XL14 XL16 XL19 USER'S MANUAL ENGLISH TRANSLATION OF THE ORIGINAL USER MANUAL AIRO is a division of TIGIEFFE SRL Via Villasuperiore, 82 - 42045 Luzzara (RE) ITALY -  +39-0522-977365  +39-0522-977015 WEB: www.airo.it 027.20.UEM-EN...
  • Page 2 The activation procedure for the battery charger has been updated. 2015-12  Electric connections changed (the SPI was replaced).  2017-02 A new load control system has been installed and additions have been made in the manual. User's Manual XL Series Page 2 –...

  • Page 3: Table Of Contents

    4. INSTALLATION AND PRELIMINARY CHECKS ......................... 40 4.1 Familiarizing with the machine..............................40 4.2 Preliminary controls.................................. 40 5. USE INSTRUCTIONS .................................. 41 5.1 Platform control panel ................................41 5.1.1. Travelling and steering ................................ 43 User's Manual XL Series Page 3 –...
  • Page 4 6.2 Transportation..................................62 6.2.1. Fold-down rails ..................................64 6.3 Emergency tow-away of the machine ............................65 7. MAINTENANCE ................................... 66 7.1 Safety lock for maintenance operations ........................... 67 7.2 Machine cleaning ..................................67 User's Manual XL Series Page 4 –...
  • Page 5 8 . MARKS AND CERTIFICATIONS ..............................94 9. PLATES AND STICKERS ................................95 10. CONTROL LEDGER ..................................98 11. HYDRAULIC DIAGRAM - STANDARD MACHINES ......................... 115 12. WIRING DIAGRAM ..................................125 13. CE DECLARATION OF CONFORMITY ............................. 137 User's Manual XL Series Page 5 –...

  • Page 6: Introduction

    Therefore the description of their components, as well as control and safety systems, may include parts not present on Your machine since supplied on request or not available. In order to keep pace with the technical development, AIRO-Tigieffe s.r.l.

  • Page 7: Periodical Functional Tests

    Do not use the machine to tow trucks or other vehicles. Any other use different than those for which it was designed must be approved in writing by the manufacturer following a specific request on the part of the user. User's Manual XL Series Page 7 –...

  • Page 8: Unboarding The Platform Off The Ground

    This enables the machine to be held in position also in the event of an accidental breaking of the supply pipe. The platform can be of two types: The fixed platform is fitted with two manual slide-out extension decks which extend the operator s work surface.  ’ User's Manual XL Series Page 8 –...

  • Page 9: Operator's Stations

    In case of demolition/decommissioning, carefully keep to the provisions of applicable regulations, especially as regards materials such as hydraulic oil and batteries. User's Manual XL Series Page 9 –...

  • Page 10: Identification

    To locate the plate and the stamp of the serial number, see the following picture. It is recommended to copy such data in the following boxes. MODEL: _________________ CHASSIS: __________________ YEAR: __________________ Fig. 1 User's Manual XL Series Page 10 –...

  • Page 11: Location Of Main Components

    15) Heat engine (models “ ” “ ” ” 16) Pump 230V/380V (option only on models "D" and "ED") 17) 230V/ 380V socket and switches (optional only on models D and E/D) 3.13 User's Manual XL Series Page 11 –...

  • Page 12: Technical Features Of The Standard Machines

    Driving wheels Max. drive speed km/h Safety drive speed 0.36 km/h Descent/lifting time (without load) 85 / 80 Sec. Oil tank capacity Maximum admissible gradient Max. operating temperature °C Min. operating temperature °C User's Manual XL Series Page 12 –...
  • Page 13 INDOORS ONLY. For XL11E it is possible to increase the max. allowed wind speed to 17 m/s by placing a ballast on the chassis of 300 kg. (****) Standard: (****) tyres filled with puncture-proof polyurethane foam; Optional: extra flexible black tyres 250-15; Optional: extra flexible no-marking tyres 250- User's Manual XL Series Page 13 –...

  • Page 14: Model Xl14 E

    48 / 45 Max. current absorbed by the battery charger Maximum installed power Power electrical pump 1 Max. absorbed current Power electrical pump 2 Max. absorbed current Power electrical pump 3 Max. absorbed current User's Manual XL Series Page 14 –...
  • Page 15 (***) Wind speeds higher or equal to 12.5 m/s indicate that the machines can be also used outdoors; Wind speeds equal to 0 m/s indicate that the machines can be used INDOORS ONLY. (****) tyres filled with puncture-proof polyurethane foam; Optional: extra flexible black tyres 250-15; Optional: extra flexible no-marking tyres 250- User's Manual XL Series Page 15 –...

  • Page 16: Model Xl14 E 6P

    48 / 45 Max. current absorbed by the battery charger Maximum installed power Power electrical pump 1 Max. absorbed current Power electrical pump 2 Max. absorbed current Power electrical pump 3 Max. absorbed current User's Manual XL Series Page 16 –...
  • Page 17 (***) Wind speeds higher or equal to 12.5 m/s indicate that the machines can be also used outdoors; Wind speeds equal to 0 m/s indicate that the machines can be used INDOORS ONLY. (****) tyres filled with puncture-proof polyurethane foam; Optional: extra flexible black tyres 250-15; Optional: extra flexible no-marking tyres 250- User's Manual XL Series Page 17 –...

  • Page 18: Model Xxl14 E

    48 / 45 Max. current absorbed by the battery charger Maximum installed power Power electrical pump 1 Max. absorbed current Power electrical pump 2 Max. absorbed current Power electrical pump 3 Max. absorbed current User's Manual XL Series Page 18 –...
  • Page 19 (***) Wind speeds higher or equal to 12.5 m/s indicate that the machines can be also used outdoors; Wind speeds equal to 0 m/s indicate that the machines can be used INDOORS ONLY. (****) tyres filled with puncture-proof polyurethane foam; Optional: extra flexible black tyres 250-15; Optional: extra flexible no-marking tyres 250- User's Manual XL Series Page 19 –...

  • Page 20: Model Xl14 Rtd

    Single phase battery charger (HF) Max. current absorbed by the battery charger Maximum installed power Power electrical pump 1 Max. absorbed current Power electrical pump 2 Max. absorbed current Power electrical pump 3 Max. absorbed current User's Manual XL Series Page 20 –...
  • Page 21 (***) Wind speeds higher or equal to 12.5 m/s indicate that the machines can be also used outdoors; Wind speeds equal to 0 m/s indicate that the machines can be used INDOORS ONLY. User's Manual XL Series Page 21 –...

  • Page 22: Model Xl16 E

    48 / 45 Max. current absorbed by the battery charger Maximum installed power Power electrical pump 1 Max. absorbed current Power electrical pump 2 Max. absorbed current Power electrical pump 3 Max. absorbed current User's Manual XL Series Page 22 –...
  • Page 23 (***) Wind speeds higher or equal to 12.5 m/s indicate that the machines can be also used outdoors; Wind speeds equal to 0 m/s indicate that the machines can be used INDOORS ONLY. (****) tyres filled with puncture-proof polyurethane foam; Optional: extra flexible black tyres 250-15; Optional: extra flexible no-marking tyres 250- User's Manual XL Series Page 23 –...

  • Page 24: Model Xxl16 E

    48 / 45 Max. current absorbed by the battery charger Maximum installed power Power electrical pump 1 Max. absorbed current Power electrical pump 2 Max. absorbed current Power electrical pump 3 Max. absorbed current User's Manual XL Series Page 24 –...
  • Page 25 (***) Wind speeds higher or equal to 12.5 m/s indicate that the machines can be also used outdoors; Wind speeds equal to 0 m/s indicate that the machines can be used INDOORS ONLY. (****) tyres filled with puncture-proof polyurethane foam; Optional: extra flexible black tyres 250-15; Optional: extra flexible no-marking tyres 250- User's Manual XL Series Page 25 –...

  • Page 26: Model Xl16 Rtd

    Single phase battery charger (HF) Max. current absorbed by the battery charger Maximum installed power Power electrical pump 1 Max. absorbed current Power electrical pump 2 Max. absorbed current Power electrical pump 3 Max. absorbed current User's Manual XL Series Page 26 –...
  • Page 27 (***) Wind speeds higher or equal to 12.5 m/s indicate that the machines can be also used outdoors; Wind speeds equal to 0 m/s indicate that the machines can be used INDOORS ONLY. User's Manual XL Series Page 27 –...

  • Page 28: Model Xl19 E

    Max. current absorbed by the battery charger 16 (380 V) Maximum installed power 13.5 Power electrical pump 1 Max. absorbed current Power electrical pump 2 Max. absorbed current Power electrical pump 3 Max. absorbed current User's Manual XL Series Page 28 –...
  • Page 29 (***) Wind speeds higher or equal to 12.5 m/s indicate that the machines can be also used outdoors; Wind speeds equal to 0 m/s indicate that the machines can be used INDOORS ONLY. (****) Standard extra flexible no-marking tyres 300-15; Optional tyres filled with polyurethane foam 12x16.5. User's Manual XL Series Page 29 –...

  • Page 30: Model Xl19 Rtd

    Three-phase battery charger (HF) Max. current absorbed by the battery charger Maximum installed power Power electrical pump 1 Max. absorbed current Power electrical pump 2 Max. absorbed current Power electrical pump 3 Max. absorbed current User's Manual XL Series Page 30 –...
  • Page 31 (***) Wind speeds higher or equal to 12.5 m/s indicate that the machines can be also used outdoors; Wind speeds equal to 0 m/s indicate that the machines can be used INDOORS ONLY. User's Manual XL Series Page 31 –...

  • Page 32: Vibrations And Noise

    The average weighted quadratic value in the frequency of the acceleration which the body has to withstand is below 0.5 m/sec² for each of the models to which this Use and Maintenance manual refers. User's Manual XL Series Page 32 –...

  • Page 33: Safety Signs

    NEVER board/deboard passengers and NEVER load/unload any materials if the platform is not in the initial  boarding position. The owner and/or safety manager are liable and responsible for due maintenance and repair operations to be  carried out strictly by skilled and qualified labour. User's Manual XL Series Page 33 –...

  • Page 34: General

    (operators on board are not allowed to pull wires or ropes, etc.). The machine must not be used directly for road transport. Do not use it for material transport (see chapter Intended  “ ” User's Manual XL Series Page 34 –...
  • Page 35 While handling or operating, make sure your hands never infringe a dangerous area. Drivers should keep their hands as shown in picture A or B, whilst passengers should hold their hands as in C. Fig. 4 User's Manual XL Series Page 35 –...

  • Page 36: Operating Procedures

    When choosing the positioning point of the chassis, to prevent unexpected possible contacts with obstacles, always observe the figures carefully as these make it possible to identify the range of action of the platform ( chap.2). User's Manual XL Series Page 36 –...

  • Page 37: Wind Speed According To Beaufort Scale

    Strong storm Foam patches cover sea, Air filled with damage. foam, completely white with driving spray, visibility greatly reduced. Exceptionally high waves, sea completely Heavy structural 32.5 Hurricane white with driving spray. damage. User's Manual XL Series Page 37 –...

  • Page 38: Ground Pressure And Load-Bearing Capacity

    Max. pressure which a wheel or a levelling outrigger can Kg/cm² Max specific pressure apply to the ground when the machine is in the worst p2 = P2 / A2 position and load conditions. User's Manual XL Series Page 38 –...

  • Page 39: High-Voltage Lines

    Perform the operation to return the platform to the ground only if he is certain this will not make the situation worse.  Place the machine in safety condition and notify the fault to the employer. User's Manual XL Series Page 39 –...

  • Page 40: Installation And Preliminary Checks

    The platform control panel and the ground emergency control panel, dead-man detector included, are perfectly efficient.  The anchoring points for the harness are in perfect state of conservation.  Do not use the machine for purposes different from those it was intended for. User's Manual XL Series Page 40 –...

  • Page 41: Use Instructions

    A1) Left steering control switch A2) Right steering control switch Lifting/lowering control proportional lever Sliding platform extraction/retraction control proportional lever (optional) Front extension deck extraction/retraction control proportional lever (optional) Rear extension deck extraction/retraction control proportional lever (optional) User's Manual XL Series Page 41 –...
  • Page 42 The flashing green pilot lamp indicates that the operator's station is disabled (see paragraph Warning ” lights ). To restart the machine, you need to release the "dead-man" pedal and repress it, or alternatively press the dead-man button down. User's Manual XL Series Page 42 –...

  • Page 43: Travelling And Steering

    Also the steering control is enabled by the dead-man pedal or dead-man button and is possible only if: The green warning led O is ON when the control panel is enabled;   The green warning led R is ON when the Drive mode is ready. User's Manual XL Series Page 43 –...

  • Page 44: Drive With Operator On The Ground

    The operator on the platform must release the lowering control and wait until the alarm stops (about 3 sec.), then he can resume the lowering control (see chapter "Lifting and lowering"). User's Manual XL Series Page 44 –...

  • Page 45: Platform Extraction/Retraction (Optional)

    The sliding platform has successfully reached its position within the shape when the green warning light P turns on. See paragraph Warning lights “ ” User's Manual XL Series Page 45 –...

  • Page 46: Levelling Outriggers Control (Optional)

     Inclination alarm warning light S turns off (if an alarm condition due to instability was present before levelling control) and lifting  enable warning light T turns on at the same time. User's Manual XL Series Page 46 –...

  • Page 47: Other Functions Of The Platform Control Panel

    It warns that the machine is moving. It is manually operated by means of the button M. 5.1.5.5 Emergency stop button By pressing the red emergency STOP button N all machine control functions are stopped. Normal functions are enabled by rotating the button of 1/4 turn clockwise. User's Manual XL Series Page 47 –...

  • Page 48: Warning Lights

    With lifted platform the machine is on a ground inclined over the max. allowed inclination. See warning lights S and T. e) With lifted platform, the platform is overloaded. See warning lights S and T. User's Manual XL Series Page 48 –...

  • Page 49: Danger Red Warning Light (S)

    Quickly flashing when the fuel is running low. This warning is active only when the engine is running. Double fast flashing when the fuse on the electric fan of the air/oil exchanger (if present) is burnt out. PLEASE NOTE! Change the fuse. Danger of overheating of hydraulic oil. User's Manual XL Series Page 49 –...

  • Page 50: Ground Control Panel And Electric Control Unit

    ” G) Enabled control panel warning light H) Alternator warning light (models “ ” “ ” Oil warning light (models “ ” “ ” Air filter warning light (models “ ” “ ” User's Manual XL Series Page 50 –...

  • Page 51: On-Off Key And Control Panel Selector (A)

    Diesel engine is off.  “ ” 3 sec position the plugs pre-heating takes place (only for engines with plugs).  “ ” In the Start position the engine starts.  “ ” User's Manual XL Series Page 51 –...

  • Page 52: User Interface Display (E)

    Use the ground controls only in emergency situations to allow the platform to be lowered. IT IS FORBIDDEN to use the ground control station as a workstation when personnel is on the platform. User's Manual XL Series Page 52 –...

  • Page 53: Boarding The Platform

    To use the thermic propulsion read the next paragraphs to start the heat engine. For DIESEL propulsion machines (models “D”) read the following paragraphs concerning the heat engine start-up procedure. User's Manual XL Series Page 53 –...

  • Page 54: Heat Engine Start-Up

    Fig. 9 PLEASE BEWARE!! Always check the position of the power cable during transfers and operating motions. Disconnect all power ports before you open any box. User's Manual XL Series Page 54 –...

  • Page 55: Starter For The 3-Phase Electric Pump (Optional)

    This means that the electrical pump can be started only if the platform green warning light ON is flashing. PLEASE BEWARE!! Always check the position of the power cable during transfers and operating motions. Disconnect all power ports before you open any box. User's Manual XL Series Page 55 –...

  • Page 56: Stopping The Machine

    Turn the starter key to position “ ”  Otherwise, press the emergency stop button (mushroom). Do not stop the engine when the r.p.m. is high. Before stopping the engine wait until the r.p.m. is at the lowest. User's Manual XL Series Page 56 –...

  • Page 57: Stopper Of The 380V Three-Phase Or 230V Single-Phase Electrical Pump (Optional)

    This function is to be used only in emergency situations when no other source of supply is available. EV5M Fig. 11 In case of fault in the electric or hydraulic system, carry out the following emergency procedures. User's Manual XL Series Page 57 –...

  • Page 58: Platform Emergency Descent

    Once the emergency manoeuvres have been carried out, the knurled knobs must be set to their initial position again in order to resume the operations (in normal position the knobs are completely screwed). User's Manual XL Series Page 58 –...

  • Page 59: Socket For Electric Tool Connection (Optional)

    This operation is to be carried out by visually checking the fuel level after unscrewing the filling cap. Visually check the fuel level before starting to work.  Keep the fuel tank and the engine clean.  User's Manual XL Series Page 59 –...

  • Page 60: End Of A Work Day

    Remove the keys from the control panel to prevent unauthorized people from using the machine.  Recharge the battery according to the instructions given in section "Maintenance" (models “E ”and “ED ”only).  To fill the tank (if it applies).  User's Manual XL Series Page 60 –...

  • Page 61: Handling And Transportation

    Do not use the machine to tow other vehicles. Do not load anything on the platform while the platform is up and the machine travels (operators on board are not allowed to pull wires or ropes, etc.). User's Manual XL Series Page 61 –...

  • Page 62: Transportation

    DO NOT lift the machine by means of a lift truck. Lifting the machine by means of a lift truck is a dangerous Fig.13 operation, which must be carried out by qualified operators only. User's Manual XL Series Page 62 –...
  • Page 63 INSTRUCTION FOR ALL MODELS Before transporting the machine its stability. The platform must be fully lowered and the platform extension must be in retracted position to ensure adequate stability during the entire operation. User's Manual XL Series Page 63 –...

  • Page 64: Fold-Down Rails

    PLEASE BEWARE!! On machines with dual slide-out extension deck it is ABSOLUTELY FORBIDDEN to control the extraction / retraction of the platforms if rails are not raised. Fig. 14 User's Manual XL Series Page 64 –...

  • Page 65: Emergency Tow-Away Of The Machine

    Tow only on a flat ground. Do not park the machine without brakes on. Should the brakes be completely out of order put wedges under the wheels to prevent the machine from moving accidentally. User's Manual XL Series Page 65 –...

  • Page 66: Maintenance

    In case of difficult operating conditions (extreme temperatures, corrosive environments, etc.) or following long non-use, contact AIRO customer service to adjust the maintenance schedule. Repairs and maintenance operations are to be carried out by trained and authorised personnel only. All ...

  • Page 67: Safety Lock For Maintenance Operations

    Do not use pressurized water jets (high-pressure cleaners) to clean the machine. After washing the machine, always: Dry the machine.   Check integrity of plates and stickers.  Lubricate the articulated joints equipped with greaser and the sliding ways. User's Manual XL Series Page 67 –...

  • Page 68: General Maintenance

    IT IS NECESSARY TO SEND THE MACHINE TO THE MANUFACTURER WITHIN 10 YEARS OF WORK FOR A COMPLETE CHECK. User's Manual XL Series Page 68 –...

  • Page 69: Adjustments

    2.30 23.0 3.30 33.0 3.90 39.0 4.60 46.0 6.50 65.0 7.80 78.0 80.0 11.0 14.0 13.0 18.0 22.0 19.0 27.0 33.0 27.0 38.0 45.0 38.0 53.0 64.0 51.0 72.0 86.0 65.0 92.0 1100 User's Manual XL Series Page 69 –...

  • Page 70: Greasing

    Before greasing clean properly with a wet cloth. Grease all points indicated in the picture aside (and all articulated joints equipped with greaser) with grease type Fig. 19 ESSO BEACON-EP2 or similar. (OPTIONAL BIODEGRADABLE OIL KIT) PANOLIN BIOGREASE 2 User's Manual XL Series Page 70 –...

  • Page 71: Checking And Changing The Hydraulic Oil

    Prolonged contact with the skin may cause forms of irritation and skin diseases; wash with water and soap and rinse well. Also contact with the eyes, especially with the electrolytes, is dangerous; wash with water and see a doctor. User's Manual XL Series Page 71 –...

  • Page 72: Hydraulic Bio-Oil (Optional)

    The oil samples (at least 500ml) must be taken with the system at operating temperature. It is recommended to use new and clean containers. The samples must be sent to the oil supplier. “ ” For more details, contact your nearest distributor. User's Manual XL Series Page 72 –...

  • Page 73: Mixing

    The oil must ONLY EVER be topped up with the same product. Note: Max water contamination is 0.1%. During oil change or topping up, do not discard the hydraulic oil in the environment. User's Manual XL Series Page 73 –...

  • Page 74: Hydraulic Filter Replacement

    It is to be noted that the bowl containing the filtering cartridge is full of oil. Therefore, during these operations a quantity of oil may leak out onto the side floor of the machine. In this case, remove the oil by means of cloths or the outlet holes by placing a suitable container under it. User's Manual XL Series Page 74 –...

  • Page 75: Return Filters (Xxl14 D - Xl14 Rtd - Xl16 E - Xl16 Rtd - Xl19 E - Xl19 Rtd)

    Do not re-use used oil and do not leave it in the environment, but dispose of in compliance with local standards in force. Once the filters have been replaced, check the hydraulic oil level in the tank. User's Manual XL Series Page 75 –...

  • Page 76: Drive Reduction Gear Oil Level Check And Change

    Change the oil when the reduction gear is hot. Mixtures of different oils (either biodegradable or mineral) even of the same brand are not allowed. During oil change or topping up, do not discard the hydraulic oil in the environment. User's Manual XL Series Page 76 –...

  • Page 77: Air Purging From Oscillating Axle Locking Cylinders

    THIS OPERATION OUGHT TO BE CARRIED OUT IN ROOMS THAT ALLOW THE OIL LEAKING FROM THE CYLINDERS TO BE LOWERED. THIS OPERATION IS VERY IMPORTANT AND MUST BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY. User's Manual XL Series Page 77 –...

  • Page 78: Pressure Relief Valve Adjustment And Operation Check

    (the machine should not move). Once calibration has been carried out, lock the adjusting dowel by means of the lock-nut.  PLEASE NOTE! THIS OPERATION IS VERY IMPORTANT AND MUST BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY. User's Manual XL Series Page 78 –...

  • Page 79: Lifting Circuit Pressure Relief Valve Adjustment

    7.3.8. Lifting circuit pressure relief valve adjustment The self-propelled platforms, XL series, have a relief pressure valve on the lifting circuit to avoid dangerous overpressure values. Normally, this valve does not require any adjustment, since it is calibrated at the factory before the machine is delivered.

  • Page 80: Braking System Efficiency Check

    Once the adjustments have been completed (the pressure values in the two directions should not vary from each other by ±5  bar) lock the adjusting dowel by means of the lock nut. PLEASE NOTE! THIS OPERATION IS VERY IMPORTANT AND MUST BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY. User's Manual XL Series Page 80 –...

  • Page 81: Slide-Out Extension Deck Clearance Adjustment

    BEFORE USING THE MACHINE, TEST THE PLATFORMS BY MEANS OF THE GROUND CONTROLS (IF AVAILABLE) OR MANUALLY AND WITH UNLOADED PLATFORM. Fig. 28 PLEASE NOTE! THIS OPERATION IS VERY IMPORTANT AND MUST BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY. User's Manual XL Series Page 81 –...

  • Page 82: Inclinometer Operation Check

    A [mm] B [mm] PLEASE NOTE! The thickness of shims A and B refers to the max. inclination as indicated in table TECHNICAL FEATURES . To be used during the inclinometer calibration. “ ” User's Manual XL Series Page 82 –...

  • Page 83: Operation Check And Adjustment Of Platform Overload Controller

    7.3.12. Operation check and adjustment of platform overload controller. AIRO self-propelled aerial platforms, XL series, are equipped with a sophisticated overload controller. Normally the overload controllers do not require any adjustments, since they are calibrated in the factory before the machine is delivered.
  • Page 84 Once the adjustment has been completed, close the box which contains the board.  THIS OPERATION IS VERY IMPORTANT AND MUST BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY. User's Manual XL Series Page 84 –...

  • Page 85: Overload Controller By-Pass - Only For Emergency Operations

    THIS OPERATION IS ALLOWED ONLY FOR EMERGENCY HANDLING OF THE MACHINE OR IN THE EVENT OF A FAULT OR IMPOSSIBILITY TO CALIBRATE THE SYSTEM. DO NOT USE THE MACHINE IF THE OVERLOAD CONTROLLER IS NOT EFFICIENT. User's Manual XL Series Page 85 –...

  • Page 86: Operation Check Of Safety Microswitches

    On machines with variable capacity (see chapter TECHNICAL FEATURES ) the overload controller is activated.  “ ” The condition of platform within its shape (central position) is signalled by the platform position warning light. User's Manual XL Series Page 86 –...

  • Page 87: Microswitches M5A And M5B For Machines With Dual Slide-Out Extension Deck (If Available)

    –  Drive is stopped drive enable warning light is off. –  The levelling outriggers position warning lights concerning the levelling outriggers that have not retracted are flashing. User's Manual XL Series Page 87 –...

  • Page 88: Dead-Man Safety System Operation Check

    The condition of the switch is indicated by the green led in the platform:  Green led lit up steady function enabled Green led lit up flashing position disabled  User's Manual XL Series Page 88 –...

  • Page 89: Starter Battery

    “ ” “ ” equipped with a 380 three-phase electrical pump, the electrical pump control system keeps the starter battery charged. On machines with battery a DC-DC converter keeps the starter battery charged. User's Manual XL Series Page 89 –...

  • Page 90: Drivdrive Battery For Models Drive And Driveed

    This has to be done even if the density values of the electrolyte are high. To limit automatic battery discharge during periods of inactivity store the machine in environments with temperatures lower  than a 30°C. User's Manual XL Series Page 90 –...

  • Page 91: Drive Battery Recharge

    Check the connection state of the battery charger through led B. If it is on, connection has taken place and charging has started. The colour and enable mode of the led indicate the charging phase (refer to table below). Fig.32 User's Manual XL Series Page 91 –...

  • Page 92: Battery Charger Trouble-Shooting

    Replace the old batteries only with models of the same voltage, capacity, dimensions and mass. Batteries must be approved by the manufacturer. Do not dispose of used oil in the environment. Comply with the current local standards. User's Manual XL Series Page 92 –...
  • Page 93 THIS OPERATION IS VERY IMPORTANT AND MUST BE CARRIED OUT BY SPECIALIZED TECHNICIANS ONLY. CALL FOR TECHNICAL SERVICE User's Manual XL Series Page 93 –...

  • Page 94: Marks And Certifications

    40011 Anzola Emilia BO (Italia) – Test carrying out is shown by the above plate with CE mark applied on the machine and by the statement of compliance enclosed in this user manual. User's Manual XL Series Page 94 –...

  • Page 95: Plates And Stickers

    Fuel tank sticker 030.10.008 Sound power level sticker 105 dB XL16 – XL19 030.10.009 Sound power level sticker 110 dB XL14 001.10.173 AIRO pre-spaced yellow sticker <300x140> 001.10.175 AIRO pre-spaced yellow sticker <530x265> 028.10.006 Pre-spaced yellow sticker XL11 E 027.10.007 Pre-spaced yellow sticker XL14 E 6P 034.10.007...
  • Page 96 XL11 E XL14 E XXL14 E XL16 E XL19 E – – – – User's Manual XL Series Page 96 –...
  • Page 97 XL14 RTD XL16 RTD XL19 RTD – – User's Manual XL Series Page 97 –...

  • Page 98: Control Ledger

    Transfers of ownership In Italy, the purchaser must notify the INAIL department responsible that the installation of the machine has occurred. Extraordinary maintenance work and replacement of important elements of the machine.  User's Manual XL Series Page 98 –...
  • Page 99 REQUIRED PERIODIC INSPECTIONS BY THE REGULATORY AGENCY Date Observations Signature + Stamp User's Manual XL Series Page 99 –...
  • Page 100 Monthly maintenance Monthly entries are not needed. Enter details once a year when the other operations are carried out. DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR User's Manual XL Series Page 100 –...
  • Page 101 DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR User's Manual XL Series Page 101 –...
  • Page 102 OIL LEVEL CHECK IN THE MAIN See chapter 7.3.5 DRIVE GEARS DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR User's Manual XL Series Page 102 –...
  • Page 103 ADJUSTMENT CHECK OF LIFTING See chapter 7.3.8 CIRCUIT RELIEF PRESSURE VALVE DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR User's Manual XL Series Page 103 –...
  • Page 104 10th YEAR PLATFORM EXTRACTION See chapter 07.03.10 CLEARANCE ADJUSTMENT DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR User's Manual XL Series Page 104 –...
  • Page 105 4th YEAR 6th YEAR 8th YEAR 10th YEAR HYDRAULIC FILTER REPLACEMENT See chapter 7.3.4 ( EVERY TWO YEARS ) DATE REMARKS SIGNATURE + STAMP 2nd YEAR 4th YEAR 6th YEAR 8th YEAR 10th YEAR User's Manual XL Series Page 105 –...
  • Page 106 CYLINDERS OF THE OSCILLATING See chapter 7.3.6 AXLES DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR User's Manual XL Series Page 106 –...
  • Page 107 EFFICIENCY CHECK OF PLATFORM See chapter 07.03. 12 OVERLOAD CONTROLLER DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR User's Manual XL Series Page 107 –...
  • Page 108 10th YEAR OPERATION CHECK See chapter 7.3.14 MICROSWITCHES MICROS DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR User's Manual XL Series Page 108 –...
  • Page 109 DESCRIPTION OF OPERATIONS TO BE PERFORMED DEAD-MAN See chapter 07.03.2015 CONTROL DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR User's Manual XL Series Page 109 –...
  • Page 110 DESCRIPTION OF OPERATIONS TO BE PERFORMED MANUAL EMERGENCY LOWERING See chapter 5.6 CHECK DATE REMARKS SIGNATURE + STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR User's Manual XL Series Page 110 –...
  • Page 111 We affirm that, as of the date quoted above, the technical, dimensional and functional features of this machine were in conformance with what was originally required and that any changes have been recorded in this Register. SELLER BUYER User's Manual XL Series Page 111 –...
  • Page 112 We affirm that, as of the date quoted above, the technical, dimensional and functional features of this machine were in conformance with what was originally required and that any changes have been recorded in this Register. SELLER BUYER User's Manual XL Series Page 112 –...
  • Page 113 MAJOR TROUBLES DATE TROUBLE DESCRIPTION REMEDY SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE TROUBLE DESCRIPTION REMEDY SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER User's Manual XL Series Page 113 –...
  • Page 114 MAJOR TROUBLES DATE TROUBLE DESCRIPTION REMEDY SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE TROUBLE DESCRIPTION REMEDY SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER User's Manual XL Series Page 114 –...

  • Page 115: Hydraulic Diagram - Standard Machines

    STEERING CYLINDER DRIVE REDUCTION GEAR DRIVE HYDRAULIC MOTOR LOWERING CONTROL INTEGRATED ASSEMBLY LIFTING CYLINDER TANK PUMP SUCTION FILTER DRIVE PLATE DOUBLE EXTENSION CONTROL HYDRAULIC BLOCK (OPTIONAL) PLATFORM EXTENSION CYLINDER (OPTIONAL) OVER-CENTER VALVE (OPTIONAL) User's Manual XL Series Page 115 –...
  • Page 116 027.07.048 User's Manual XL Series Page 116 –...
  • Page 117 SELECTOR VALVE DRIVE REDUCTION GEAR DRIVE HYDRAULIC MOTOR LOWERING CONTROL INTEGRATED ASSEMBLY LIFTING CYLINDER SWING AXLE CYLINDER BLOCK VALVE DRIVE PLATE DOUBLE EXTENSION CONTROL HYDRAULIC BLOCK (OPTIONAL) PLATFORM EXTENSION CYLINDER (OPTIONAL) OVER-CENTER VALVE (OPTIONAL) User's Manual XL Series Page 117 –...
  • Page 118 034.07.060 User's Manual XL Series Page 118 –...
  • Page 119 VALVOLA UNIDIREZIONALE POMPA DOPPIA – MODELLI DIESEL FILTRO ASPIRAZIONE – MODELLI DIESEL PIASTRA TRAZIONE BLOCCO IDRAULICO COMANDO DOPPIO SFILO (OPZIONALE) CILINDRO SFILO PIATTAFORMA (OPZIONALE) VALVOLA OVER-CENTER (OPZIONALE) POMPA – MODELLI ELETTRICI FILTRO IN RITORNO User's Manual XL Series Page 119 –...
  • Page 120 021.07.044 User's Manual XL Series Page 120 –...
  • Page 121 BLOC HYDRAULIQUE COMMANDE EXTRACTION DOUBLE (OPTIONEEL) PIASTRA TRAZIONE VANNE OVER-CENTER (OPTIONEEL) VERIN EXTRACTION PLATE-FORME (OPTIONEEL) GROUPE PROPULSION ELECTRO-POMPE GROUPE PROPULSION ELECTRIQUE GROUPE PROPULSION THERMIQUE VANNE UNIDIRECTIONNELLE VANNE UNIDIRECTIONNELLE VANNE UNIDIRECTIONNELLE POMPE POMPE COLLECTEUR ASPIARTION ET REFOULEMENT User's Manual XL Series Page 121 –...
  • Page 122 030.07.099 User's Manual XL Series Page 122 –...
  • Page 123 SWING AXLE CYLINDER BLOCK VALVE DRIVE PLATE DOUBLE EXTENSION CONTROL HYDRAULIC BLOCK (OPTIONAL) PLATFORM EXTENSION CYLINDER (OPTIONAL) OVER-CENTER VALVE (OPTIONAL) SUCTION FILTER ELECTRIC PUMP KIT ELECTRIC PUMP SUCTION FILTER SUCTION FILTER VALVE VALVE VALVE User's Manual XL Series Page 123 –...
  • Page 124 030.07.082 User's Manual XL Series Page 124 –...

  • Page 125: Wiring Diagram

    Dead-man pedal (signal) M5A (+) = Microswitch to reduce the max. allowed load on the platform M5A (signal) = Microswitch to reduce the max. allowed load on the platform M5B (+) M5B (signal) User's Manual XL Series Page 125 –...
  • Page 126 STANDARD MACHINES WIRING DIAGRAM XL14 RTD XL16 RTD XL19 RTD N° 026.08.027 CA1 connector CA2 connector MO connector CA3 connector CE connector User's Manual XL Series Page 126 –...
  • Page 127 Horn (-) AM (+) M1 (-): anti-step microswitch AM (-) M1S (-): drive disable microswitch Fuse (+) Fuse (+) PQ (+): inclinometer Fuse (+) PQ (-): inclinometer Battery (-) Battery (-) Battery (-) User's Manual XL Series Page 127 –...
  • Page 128 ST3A (+): lower outrigger microswitch ST4A (+): lower outrigger microswitch STP1 (+): upper outrigger microswitch CE connector Serial transmission A Serial transmission B Battery voltage by fuse (5A) (+) Main mass Emergency stop button Emergency stop button User's Manual XL Series Page 128 –...
  • Page 129 Dead-man pedal (signal) M5A (+) = Microswitch to reduce the max. allowed load on the platform M5A (signal) = Microswitch to reduce the max. allowed load on the platform M5B (+) M5B (signal) User's Manual XL Series Page 129 –...
  • Page 130 STANDARD MACHINES WIRING DIAGRAM XL11 E XL14 E XL14 E 6P XL16 E N° 026.08.024 CA1 connector CA2 connector CE connector User's Manual XL Series Page 130 –...
  • Page 131 M1S (+): drive disable microswitch Fuse (+) Fuse (+) PQ (+): inclinometer Fuse (+) PQ (-): inclinometer Battery (-) Battery Charger indicator - green Battery (-) Battery Charger indicator - white Battery (-) User's Manual XL Series Page 131 –...
  • Page 132 CE connector Serial transmission A Serial transmission B Battery voltage by fuse (5A) (+) Main mass Emergency stop button Emergency stop button User's Manual XL Series Page 132 –...
  • Page 133 Dead-man pedal (signal) M5A (+) = Microswitch to reduce the max. allowed load on the platform M5A (signal) = Microswitch to reduce the max. allowed load on the platform M5B (+) M5B (signal) User's Manual XL Series Page 133 –...
  • Page 134 STANDARD MACHINES WIRING DIAGRAM XXL14 E XXL16 E XL19 E N° 026.08.030 CA1 connector CA2 connector CA3 connector CE connector User's Manual XL Series Page 134 –...
  • Page 135 M1S (+): drive disable microswitch Fuse (+) Fuse (+) PQ (+): inclinometer Fuse (+) PQ (-): inclinometer Battery (-) Battery Charger Led - green Battery (-) Battery Charger Led - white Battery (-) User's Manual XL Series Page 135 –...
  • Page 136 ST3A (+): lower outrigger microswitch ST4A (+): lower outrigger microswitch STP1 (+): upper outrigger microswitch CE connector Serial transmission A Serial transmission B Battery voltage by fuse (5A) (+) Main mass Emergency stop button Emergency stop button User's Manual XL Series Page 136 –...

  • Page 137: Ce Declaration Of Conformity

    ‫הטכני‬ ‫התיק‬ составить техническую Technical Report. Dossier Technique. technische Unterlagen Expediente Técnico. документацию abzufassen. оборудования. Luzzara (RE), date -‫-תאריך‬date-Datum-fecha-Дата ............Wang Kai (Legal Representative - ‫החוקי‬ ‫הנציג‬ User's Manual XL Series Page 137 –...
  • Page 138 ‫הטכני‬ ‫התיק‬ составить техническую Technical Report. Dossier Technique. technische Unterlagen Expediente Técnico. документацию abzufassen. оборудования. Luzzara (RE), data-‫-תאריך‬Date-Datum-fecha-Дата ............Wang Kai (Legal representative - ‫החוקי‬ ‫הנציג‬ User's Manual XL Series Page 138 –...
  • Page 139 ‫הטכני‬ ‫התיק‬ составить техническую Technical Report. Dossier Technique. technische Unterlagen Expediente Técnico. документацию abzufassen. оборудования. Luzzara (RE), data-‫-תאריך‬date-Datum-fecha-Дата ............Wang Kai (Legal representative - ‫החוקי‬ ‫הנציג‬ User's Manual XL Series Page 139 –...
  • Page 140 à constituer le ist autorisiert, das autorizado a crear el ‫הטכני‬ ‫התיק‬ составить техническую Dossier Technique. technische Unterlagen Expediente Técnico. документацию abzufassen. оборудования. Luzzara (RE), data-‫-תאריך‬date-Datum-fecha-Дата ............Wang Kai (Legal Representative - ‫החוקי‬ ‫הנציג‬ User's Manual XL Series Page 140 –...
  • Page 141 à constituer le ist autorisiert, das autorizado a crear el ‫הטכני‬ ‫התיק‬ составить техническую Dossier Technique. technische Unterlagen Expediente Técnico. документацию abzufassen. оборудования. Luzzara (RE), data-‫-תאריך‬date-Datum-fecha-Дата ............Wang Kai ‫החוקי‬ ‫הנציג‬ (Legal Representative - User's Manual XL Series Page 141 –...
  • Page 142 à constituer le ist autorisiert, das autorizado a crear el ‫הטכני‬ ‫התיק‬ составить техническую Technical Report. Dossier Technique. technische Unterlagen Expediente Técnico. документацию abzufassen. оборудования. Luzzara (RE), data-‫-תאריך‬date-Datum-fecha-Дата Wang Kai ‫החוקי‬ ‫הנציג‬ (Legal Representative - User's Manual XL Series Page 142 –...
  • Page 143 ‫הטכני‬ ‫התיק‬ составить техническую Technical Report. Dossier Technique. technische Unterlagen Expediente Técnico. документацию abzufassen. оборудования. Luzzara (RE), data-‫-תאריך‬date-Datum-fecha-Дата ............Wang Kai ‫החוקי‬ ‫הנציג‬ (Legal Representative - User's Manual XL Series Page 143 –...
  • Page 144 ‫הטכני‬ ‫התיק‬ составить техническую Technical Report. Dossier Technique. technische Unterlagen Expediente Técnico. документацию abzufassen. оборудования. Luzzara (RE), data-‫-תאריך‬date-Datum-fecha-Дата ............Wang Kai ‫החוקי‬ ‫הנציג‬ (Legal Representative - User's Manual XL Series Page 144 –...
  • Page 145 ‫הטכני‬ ‫התיק‬ составить техническую Technical Report. Dossier Technique. technische Unterlagen Expediente Técnico. документацию abzufassen. оборудования. Luzzara (RE), data-‫-תאריך‬date-Datum-fecha-Дата ............Wang Kai ‫החוקי‬ ‫הנציג‬ (Legal Representative - User's Manual XL Series Page 145 –...
  • Page 146 ‫הטכני‬ ‫התיק‬ составить техническую Technical Report. Dossier Technique. technische Unterlagen Expediente Técnico. документацию abzufassen. оборудования. Luzzara (RE), data-‫-תאריך‬date-Datum-fecha-Дата ............Wang Kai ‫החוקי‬ ‫הנציג‬ (Legal Representative - User's Manual XL Series Page 146 –...
  • Page 147 à constituer le ist autorisiert, das autorizado a crear el составить техническую Technical Report. Dossier Technique. technische Unterlagen Expediente Técnico. документацию abzufassen. оборудования. Luzzara (RE), data-‫-תאריך‬date-Datum-fecha-Дата ............Wang Kai ‫החוקי‬ ‫הנציג‬ (Legal Representative - User's Manual XL Series Page 147 –...
  • Page 148 ‫הטכני‬ ‫התיק‬ составить техническую Technical Report. Dossier Technique. technische Unterlagen Expediente Técnico. документацию abzufassen. оборудования. Luzzara (RE), data-‫-תאריך‬date-Datum-fecha-Дата ............Wang Kai ‫החוקי‬ ‫הנציג‬ (Legal Representative - User's Manual XL Series Page 148 –...

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