Gorilla Playsets High Point II Manual
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Gorilla Playsets High Point II Manual

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*51-1059-T*
51-1059-T
This playset is intended for residential use only. It is not intended nor warranted for either public or commercial use.
High Point II
Model: 1150
(BOXES: 1150-1, 1150-2,
& Slide Box)
Copyright © 2018 Gorilla Playsets
All Rights Reserved
190 Etowah Industrial Court
Canton, GA 30114
www.gorillaplaysets.com
-NOTICE-
™
™
playsets
playsets
™
™
ts
ts
pla yse
pla yse
16662PLAY
REV: 3.20.2019

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  • Page 1 ™ ™ pla yse pla yse High Point II Model: 1150 (BOXES: 1150-1, 1150-2, & Slide Box) Copyright © 2018 Gorilla Playsets All Rights Reserved *51-1059-T* 16662PLAY 190 Etowah Industrial Court Canton, GA 30114 www.gorillaplaysets.com 51-1059-T REV: 3.20.2019 -NOTICE-...
  • Page 2 Please inspect and inventory all parts immediately upon accepting delivery. Use the inventory pages in the manual to make sure you have received all necessary parts. The quickest method to get any parts that are missing or damaged is to use our “Quick Response Center”...
  • Page 3 This decision is subject to verification of the defect, which, at Gorilla’s discretion, may be accomplished by submitting photographs or by delivery of the defective part to Gorilla Playsets • 190 Etowah Industrial Ct. • Canton, GA 30114 • 1-800-882-0272 Monday to Friday 9AM-5PM EST. Any warranty claim must include proof of purchase, including the date of purchase.
  • Page 4 Gorilla shall not be liable for incidental, indirect or consequential damages or injuries that result from building and/or playing on our play sets. Adult supervision is recommended anytime a play set is being used. WEIGHT LIMITS FOR GORILLA PLAYSETS • FORT PLATFORMS: 800 LBS. TOTAL WEIGHT • SWING BELT: 225 LBS.
  • Page 5 Product registration - HigH Point ii - Gorilla Playsets manufactures ™ 3 Easy Ways To REgisTER the finest quality products that are designed for outstanding Complete the online registration form at: oPtion 1 http://www.gorillaplaysets.com/register strength and durability. We back our products with unparalleled...
  • Page 6 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 7 IMPORTANT – PLEASE READ Congratulations! You have just purchase one of the finest residential wooden swing sets available today. As with any wooden product that spends its entire life outside, in varying elements, it is important to know what to expect with your new swing set so that your family can enjoy it for many years.
  • Page 8 Please review these safety rules regularly with your children. WARNING: Children must NOT use this play set until it has been completely assembled and inspected by an adult to ensure it has been properly installed. Gorilla Playsets 190 Etowah Industrial Court Canton, GA. 30114...
  • Page 9 Model: 1150 (BOXES: 1150-1, 1150-2, and Slide Box) REV: 3.20.2019...
  • Page 10 TABLE OF CONTENTS Safety Guidelines………………………………………..…......…...Pages 3-6 Leveling Fort, General Information and Definitions………..…………....Pages 6-9 How to Install T-nuts and Swing Beam Loading……..…......Pages 10-12 Site Plan, Safety Zone, Required Tool List and Kit Contents…...…....Pages 13-15 Hardware, Lumber and Accessory Checklists..........Pages 16-26 Ladder……………………………..………………………….......……..
  • Page 11 Safety and Maintenance Tips for Your New Play Set: NOTE: Your children’s safety is our #1 concern. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Please review these safety rules regularly with your children. •...
  • Page 12 Safety and Maintenance Tips for Your New Play Set: (continued) Playgrounds should be inspected on a regular basis. If any of the following conditions are noted, they should be removed, corrected, or repaired immediately to prevent injuries. • Hardware that is loose, worn or that has protrusions or projections. •...
  • Page 13 PLAYGROUND SURFACING MATERIALS SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK Select Protective Surfacing One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment.
  • Page 14 Play Set Surfacing Recommendations: Below are some of the recommendations that the U.S. Consumer Product Safety Commission (CPSC) offers from its Handbook for Public Playground Safety. The guide can be downloaded in full at www.cpsc.gov/PageFiles/122149/325.pdf 1. Protective Surfacing - Since almost 60% of all injuries are caused by falls to the ground, protective surfacing under and around all playground equipment is the most critical safety factor on playgrounds.
  • Page 15 2. Fall Zones - A fall zone, covered with a protective surfacing material, is essential under and around equipment where a child might fall. This area should be free of other equipment and obstacles onto which a child might fall. Stationary climbing equipment and slides should have a fall zone extending a Minimum of 6’...
  • Page 16 General Info to Review Before Installation • Depending on your experience, assembly of the playset can take as little as 6 hours up to 24 hours, depending on size, after inventory of parts; therefore, we recommend you set aside a full two days for assembly. •...
  • Page 17 This page is a list of definitions and explanations used throughout our instructions to aid you in the assembly of your play set. Offset Holes- Throughout the installation procedures we will refer to parts with offset holes. This refers to the orientation of the holes on the board. An offset hole is one that is closer to one side than it is the other or in other words, it is not centered on the board.
  • Page 18 Common Installation Practice Installing T-nuts When installing T-nuts into the wood, use a smooth faced hammer to set the face of the T-nut flush into the wood. Corner Post T-nut Insert the barrel of the T-nut into the predrilled hole. Using a smooth faced hammer, drive the T-nut until the face of the T-nut is flush to the wood.
  • Page 19 HOW A T-NUT WORKS USUALLY THE FIRST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T-NUTS INTO THE CORNER POSTS. A T-NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT. YOU INSERT THE T-NUTS INTO THE PREDRILLED HOLES IN THE CORNER POSTS.
  • Page 20 SWING BEAM LOADING Weight Limits for Accessories: The weight limit for a Swing Belt is 225 lbs. (Although 150lbs is the maximum recommended swinging weight capacity for the swing position.) The weight limit for a Trapeze Bar is 125 lbs. Maximum Allowable swinging weight for a three position swing: 1) The maximum allowable swinging weight at each Swing Belt position is 150 lbs.
  • Page 21 Please familiarize yourself with the manual, parts/components and general construction process of your new playset before getting started. SITE PLAN: 1150_Highpoint II - OVERHEAD WITH DIMENSIONS REV1 17'-9 " 6'-2 8 " 8'-7 8 " 3'-0" 2'-5 16 " Ladder Rope Ladder 3'-4 16...
  • Page 22 1150 Safety Zone SAFETY ZONE 29'-9 16 " 13'-4" 26'-8" 13'-4" (6) foot unobstructed safety perimeter around playset recommended...
  • Page 23 REQUIRED TOOL LIST: ___ Standard or Cordless Drill w/ Phillips Bit (#2 square bit provided) ___ Drill Bits 1/8”, 3/8” ___ 9/16” Deep Well Socket ___ 9/16” Wrench and Socket ___ Level ___ Tape Measure ___ Extension Cord (if using standard drill) ___ Hammer ___ Pencil ___ Locking Pliers (Vise Grips)
  • Page 24 11-0096 #8 X 1-1/4" 1150 Hardware 1325Z WOOD SCREW PAGE 1 OF 3 QTY: 28 12/19/2018 JH #8 X 1-1/2" 1701Z WOOD SCREW QTY: 33 5/16" T-NUT QTY: 41 #8 X 2" 1381Z 1342Z WOOD SCREW QTY: 78 #8 X 2-1/2" 1327Z WOOD SCREW QTY: 32...
  • Page 25 11-0096 1150 Hardware PAGE 2 OF 3 12/19/2018 JH 3/8" X 3-3/4" 3/8" X 3" 3/8" X 6" 3/8" X 4-1/2" 3/8" X 6-1/2" CARRIAGE CARRIAGE 3/8" X 8-1/2" CARRIAGE CARRIAGE CARRIAGE BOLT BOLT BOLT CARRIAGE BOLT BOLT BOLT QTY: 6 QTY: 4 QTY: 2 QTY: 1...
  • Page 26 11-0096 1150 Hardware PAGE 3 OF 3 12/19/2018 JH 5/16" X 5-1/2" HEX BOLT 1721Z QTY: 4 1375Z 5/16" X 4-1/2" HEX BOLT QTY: 16 1713Z 5/16" X 4" HEX BOLT QTY: 2 1705Z 5/16" X 3-3/4" HEX BOLT QTY: 12 1704Z 5/16"...
  • Page 27 PICTURE DESCRIPTION QTY. WAVE SLIDE 03-0016-G 36" X 117" TARP 05-0008 SWING BELT WITH CHAINS 04-0002 TRAPEZE SWING WITH CHAINS 04-0006 PUNCHING BALL 04-0027-G TIC TAC TOE (UNASSEMBLED) 01-0010 TELESCOPE W/ COMPASS 07-0037-G WS 4610...
  • Page 28 PICTURE DESCRIPTION QTY. PLASTIC SAFETY HANDLES (PAIR) 07-0005 ROCK WALL ROCKS (COLOR & SIZE MAY VARY) rocks 07-0038-G/Y WS 4545 SPRING CLIP 11-4003 CHAIN (CHAIN NOT SHOWN) 08-1002 IRON DUCTILE SWING HANGER 11-4012 11-4024 11-4012 IRON DUCTILE SWING HANGER 11-4024 13 FT.
  • Page 29 PICTURE DESCRIPTION QTY. SWING BEAM ANGLED PLATE RIGHT 11-5019 2447 SWING BEAM ANGLED PLATE LEFT 11-5020 2448 SWING BEAM PLATE 11-5021 2449 PLASTIC GROUND STAKES (PAIR) 07-0016-P LOGO (NOT SHOWN) PLATE 11-4018 1150 HARDWARE (NOT SHOWN) 11-0096 SAFETY WARNING PLATE 11-5023 SA 4294...
  • Page 30 STAMPED ID & PICTURE QTY. DESCRIPTION 1150 1 X 3 X 17-1/2" TIC TAC TOE MOUNT 1150AG 1 X 3 X 26-1/2" PANEL SLAT 1150A 1 X 4 X 33" REAR BOTTOM PANEL BOARD 1150B 1 X 4 X 38" CENTER DECK BOARD 1150C...
  • Page 31 STAMPED ID & PICTURE QTY. DESCRIPTION 1 X 6 X 36" ROCK WALL BOARD 1150G 1 X 6 X 36" BOTTOM ROCK WALL BOARD 1150H 5/4 X 3 X 22-1/2" SLIDE BLOCK 1150AH 5/4 X 4 X 35-3/8" FRONT CENTER POST 1150I 5/4 X 4 X 36"...
  • Page 32 STAMPED ID & PICTURE QTY. DESCRIPTION 5/4 X 4 X 47" CENTER DECK SUPPORT 1150M 5/4 X 4 X 56" ROCK WALL BOTTOM SUPPORT 1150N 5/4 X 4 X 35-38" REAR CENTER POST 1150O 5/4 X 4 X 68-1/2" CROSS MEMBER 1150P 5/4 X 4 X 75-3/16"...
  • Page 33 STAMPED ID & PICTURE QTY. DESCRIPTION 2 X 4 X 12" ANGLE SUPPORT LEFT SIDE 1150T 2 X 4 X 12" ANGLE SUPPORT RIGHT SIDE 1150U 2 X 4 X 19" ROPE LADDER STEP 1150V 2 X 4 X 65-3/16" ROPE LADDER SUPPORT 1150W...
  • Page 34 STAMPED ID & PICTURE QTY. DESCRIPTION 3 X 3 X 40-1/2" CORNER POST LEFT 1150AA 3 X 3 X 65-1/4" LADDER LEFT SIDE 1150AB 3 X 3 X 65-1/4" LADDER RIGHT SIDE 1150AC 3 X 3 X 65-1/4" ROCK WALL SIDE 1150AD 3 X 3 X 95"...
  • Page 35 STEP 1: LADDER 1: HAMMER TWO T-NUTS INTO THE BACK SIDE OF THE ROPE LADDER RUNNERS. 2: FASTEN THE LADDER SIDES TO THE ROPE LADDER RUNNER AS SHOWN. 3: PLACE A LADDER STEP INTO THE LOWEST NOTCH IN THE LADDER SIDES. MAKE THE FRONT EDGE OF THE LADDER STEP STICK OUT 1-3/4"...
  • Page 36 STEP 2: ASSEMBLING THE LADDER 1: PLACE THE NEXT TWO LADDER STEPS INTO THE NOTCHES AS SHOWN. 2: MAKE THE FRONT EDGE OF THE LADDER STEP STICK OUT 1-3/4" BEYOND THE FRONT FACE OF THE LADDER SIDES AS SHOWN. FASTEN THE LADDER SIDES TO THE LADDER STEPS AS SHOWN. THIS STEP WILL BE INSTALLED LATER...
  • Page 37 STEP 3: ANGLE SUPPORTS 1: ATTACH ANGLE SUPPORTS AS SHOWN. 2: USE SCREWS SPECIFIED TO ATTACH. 3: DRILL 3/8" HOLE INTO ROPE LADDER RUNNER USING ANGLE SUPPORT AS A GUIDE. 4: ATTACH USING HARDWARE SHOWN. FLUSH 2 X 4 X 12" ANGLE SUPPORT LEFT 2 X 4 X 12"...
  • Page 38 STEP 4: ROCK WALL 1: HAMMER TWO T-NUTS INTO THE BACK SIDE OF THE ROCK WALL BOTTOM SUPPORT. 2: FASTEN THE BOARDS AS SHOWN. DETAIL A T-NUT ANGLES MATCH 5/16" WASHER 5/16" LOCK WASHER 5/16" X 3-3/4" HEX BOLT 3 X 3 X 65-1/4" ROCK WALL SIDE 1150AD T-NUT...
  • Page 39 STEP 5: ROCK WALL SPACER BOARD 1: MEASURE 35-1/2" FROM THE BOTTOM OF EACH OF THE ROCK WALL SIDES AND MAKE A MARK ONTO THE ROCK WALL SIDES. 2: MAKE SURE THAT THE ROCK WALL SIDES ARE SQUARE TO THE ROCK WALL BOTTOM SUPPORT. 3: ALIGN THE BOTTOM SURFACE OF THE ROCK WALL BOARD WITH THE MARKS.
  • Page 40 STEP 6: ANGLE SUPPORTS 1: ATTACH ANGLE SUPPORTS AS SHOWN. 2: USE SCREWS SPECIFIED TO ATTACH. 3: DRILL 3/8" HOLE INTO ROPE LADDER RUNNER USING ANGLE SUPPORT AS A GUIDE. 4: ATTACH USING HARDWARE AS SHOWN. 2 X 4 X 12" FLUSH 2 X 4 X 12"...
  • Page 41 STEP 7: INNER FORT SUPPORTS 1: HAMMER T-NUTS INTO THE COUNTERBORES OF TWO 1150S BOARDS AS SHOWN. DETAIL A BOTTOM OF T-NUT FLANGE SHOULD BE FLUSH TO THIS SURFACE. T-NUT 5/4 X 6 X 54-1/4" FORT SUPPORT 1150S T-NUT...
  • Page 42 STEP 8: OUTER FORT SUPPORTS 1: LAY THE ROCK WALL ASSEMBLY AND THE LADDER ASSEMBLY DOWN ON A FLAT SURFACE AS SHOWN. 2: PLACE A FORT SUPPORT ON EITHER SIDE OF LEGS. IMPORTANT: T-NUTS ON THE INSIDE OF THE LEGS. 3: ATTACH AT POINTS SHOWN BELOW.
  • Page 43 STEP 9: ROTATE THE LADDER !!BEFORE ROTATING THE LADDER PLEASE OBSERVE THE PINCH POINTS SHOWN. KEEP AWAY FROM THESE POINTS WHEN ROTATING THE LADDER.!! 1: ROTATE THE TOP OF THE LADDER UP. 2: ALIGN THE BOTTOM HOLES AND INSERT HARDWARE AS SHOWN. DO NOT TIGHTEN BOLTS AT THIS TIME.
  • Page 44 STEP 10: ROTATE THE ROCK WALL !! BEFORE ROTATING THE ROCK WALL PLEASE OBSERVE THE PINCH POINTS SHOWN. KEEP AWAY FROM THESE POINTS WHEN ROTATING THE ROCK WALL!!! 1: ROTATE THE TOP OF THE ROCK WALL UP. 2: ALIGN THE BOTTOM HOLES AND INSERT HARDWARE AS SHOWN. DO NOT TIGHTEN BOLTS AT THIS TIME.
  • Page 45 STEP 11: CORNER POSTS 1: LOCATE TWO CORNER POST - RIGHT AND TWO CORNER POST LEFT. ORIENT THE POSTS AS SHOWN BELOW. 2: INSTALL T-NUTS AS SHOWN IN THE DETAIL IMAGE BELOW. 3: SEE DETAIL A FOR INSTALLING THE FOUR CORNER POSTS. T-NUT (THIRD HOLE UP FROM BOTTOM) CORNER POST...
  • Page 46 STEP 12: LADDER AND ROCK WALL COMPLETION 1: ATTACH REMAINING ROCKWALL BOARDS AND SPACER AS SHOWN. ATTACH WITH SCREWS SPECIFIED. 2: INSTALL LAST LADDER STEP AS SHOWN. (NOTE DETAIL A) #8 X 2" WOOD SCREWS NOTE! (4 PER BOARD) 1 X 6 X 36" ROCK WALL SPACER BOARD 1150F...
  • Page 47 STEP 13: ATTACH SWING BEAM PLATE TO THE SWING BEAM MOUNT 1: PLACE THE SWING BEAM PLATE OVER THE THREE SMALL HOLES IN THE SWING BEAM MOUNT. 2: FASTEN THE SWING BEAM PLATE TO THE SWING BEAM SIDE RAIL WITH THE HARDWARE SHOWN.
  • Page 48 STEP 14: SIDE RAILS 1: HAMMER A T-NUT INTO THE HOLE ON THE INSIDE OF EACH CORNER POST AS SHOWN. 2: PLACE EACH SIDE RAIL AGAINST THE CORNER POSTS ON THE OUTSIDE AS SHOWN. 3: ASSEMBLE USING THE HARDWARE SHOWN BELOW. 5/4 X 4 X 77"...
  • Page 49 STEP 15: ATTACHING SWING BEAM MOUNT 1:ATTACH SWING BEAM MOUNT AS SHOWN. SWING BEAM MOUNT & PLATE RIGHT CORNER POST RIGHT CORNER POST 3/8" X 6" CARRIAGE BOLT TORQUE WASHER (TEETH GET HAMMERED INTO WOOD) 3/8" WASHER LINE UP SQUARE HOLE 3/8"...
  • Page 50 STEP 16: ATTACHING ROPE LADDER SUPPORT AND ROCK WALL ROPE SUPPORT 1: HAMMER T-NUTS INTO THE TOP HOLES OF EACH CORNER POST. 2: ATTACH ROPE LADDER AND ROCK WALL ROPE SUPPORT AS SHOWN. NOTE: COUNTERBORES SHOULD BE FACING OUT. RIGHT CORNER POSTS 5/16"...
  • Page 51 STEP 17: TIGHTENING BOLTS AND LEVELING 1: MAKE SURE THE FRAME IS LEVEL AND SQUARE. 2: TIGHTEN ALL OF THE BOLTS WHERE INDICATED ON BOTH SIDES OF THE PLAYSET.
  • Page 52 STEP 18: INSTALLING TARP BOARDS 1: INSTALL TARP BOARDS FLUSH WITH THE SIDE RAILS. 2: FASTEN EACH TARP BOARD TO THE SIDE RAILS WITH THE HARDWARE SHOWN. 5/4 X 4 X 38" #8 X 2-1/2" TARP BOARD WOOD SCREW 1150L TOPS FLUSH END OF TARP BOARD FLUSH...
  • Page 53 STEP 19: DECK 1: LAY OUT THE DECK BOARDS ACROSS THE INNER AND OUTER FORT SUPPORTS AS SHOWN BELOW. EVENLY SPACE BOARDS LEAVING AN APPROXIMATE 1/8" GAP BETWEEN BOARDS. 2: ATTACH EACH BOARD AS SHOWN. 1 X 6 X 38" DECK BOARDS 1150E 1 X 6 X 30"...
  • Page 54 STEP 20: REAR BOTTOM PANEL BOARD 1: PLACE THE REAR BOTTOM PANEL BOARD 3" ABOVE THE TOP OF THE DECK BOARDS. 2: ATTACH THE BOARD AS SHOWN. RIGHT CORNER POSTS 1 X 4 X 33" REAR BOTTOM PANEL BOARD 1150B #8 X 2-1/2"...
  • Page 55 STEP 21: CENTER POSTS 1: (SEE DETAIL A) HAMMER A T-NUT INTO THE HOLE IN THE FRONT CENTER POST. ATTACH AS SHOWN. MAKE SURE THE FRONT CENTER POST IS SQUARE. 2: (SEE DETAIL B) HAMMER A T-NUT INTO THE HOLE IN THE REAR CENTER POST. ATTACH AS SHOWN. MAKE SURE THE REAR CENTER POST IS SQUARE.
  • Page 56 STEP 22: CENTER TARP BOARD 1: INSTALL THE CENTER TARP BOARD ON TOP OF THE FRONT CENTER POST AND REAR CENTER POST. NOTE: FLUSH TO THE SIDES OF THE FRONT AND REAR CENTER POSTS. 2: ATTACH THE BOARDS AS SHOWN. 5/4 X 4 X 36"...
  • Page 57 STEP 23: PANEL SLATS 1: SPACE THE PANEL SLATS AS INDICATED. THE TOP OF EACH SLAT IS FLUSH TO THE TOP OF THE SIDE RAIL. 2: ATTACH EACH SLAT AS SHOWN. 1 X 3 X 26-1/2" PANEL SLAT 1150A NOTE: SIDE RAIL FLUSH #8 X 1-1/4"...
  • Page 58 STEP 24: CENTER DECK SUPPORT 1: PLACE THE CENTER DECK SUPPORT CENTERED BETWEEN THE CORNER POSTS ON TOP OF THE DECK BOARDS. NOTE: HOLE LOCATION 2: USE THE CENTER DECK SUPPORT AS A GUIDE TO DRILL TWO 3/8" HOLES INTO THE DECK BOARDS.
  • Page 59 STEP 25: CENTER DECK SUPPORT AND HANGER 1: PLACE TWO 3/8" X 3" CARRIAGE BOLTS THROUGH A TORQUE WASHER AS SHOWN. USE HAMMER TO SET THE CARRIAGE BOLT AND TORQUE WASHER. 2: LINE THE CENTER DECK SUPPORT WITH THE CARRIAGE BOLTS UNDER THE DECK. PLACE THE LARGE IRON DUCTILE SWING HANGER OVER THE END OF THE CARRIAGE BOLTS.
  • Page 60 STEP 26: SWING HANGERS 1: INSTALL SWING HANGERS AS SHOWN. HINT: USE HAMMER TO TAP BOLT TO SEAT THE TORQUE WASHER TEETH. EMPTY HOLES EMPTY HOLE 4 X 6 X 95" SWING BEAM 1150AF DETAIL A 3/8" X 6-1/2" CARRIAGE BOLT TORQUE WASHER SWING HANGER 3/8"...
  • Page 61 STEP 27: SWING BEAM - ANGLED PLATES 1: INSTALL BRACKETS TO SWING LEGS AS SHOWN. 2: DO NOT TIGHTEN HARDWARE AT THIS POINT. 3 X 3X 95" SWING LEG 1150AE THESE SHOULD BE PARALLEL AFTER FASTENING THEM. SWING BEAM ANGLED PLATE SWING BEAM RIGHT ANGLED PLATE...
  • Page 62 STEP 28: SWING BEAM - LEGS 1: INSTALL BEAM 90 PLATE AS SHOWN. 2: ATTACH CROSS MEMBER AS SHOWN. HINT: USE HAMMER TO INSTALL T-NUTS. SWING BEAM 90 PLATE 3/8" WASHER 2449 3/8" LOCK NUT 3/8" X 3-3/4" CARRIAGE BOLT SWING LEGS DETAIL A 5/4 X 4 X 68-1/2"...
  • Page 63 STEP 29: SWING BEAM TO SWING BEAM LEGS 1: CAREFULLY PLACE THE SWING BEAM BETWEEN THE SWING BEAM BRACKETS (LEFT AND RIGHT) AS SHOWN IN THE DIAGRAM BELOW SWING BEAM BRACKETS (LEFT AND RIGHT) SWING BEAM SWING BEAM AND LEGS UP 2: ASSEMBLE WITH FASTENERS AS SHOWN **DO NOT FULLY TIGHTEN FASTENERS AT THIS POINT.
  • Page 64 STEP 30: SWING BEAM TO SWING BEAM LEGS 1: FASTEN THE SWING BEAM TO THE 2499 BRACKET WITH THE HARDWARE SHOWN. 3/8" X 6-1/2" CARRIAGE BOLT TORQUE WASHER 3/8" WASHER 3/8" LOCK NUT 2499 BRACKET BOTTOM VIEW...
  • Page 65 STEP 31: SWING BEAM - SCREWS 1: TIGHTEN UP ALL OF THE BOLTS AT THIS TIME. 2: INSTALL SCREWS AS SHOWN BELOW. #14 X 2-1/2" PAN HEAD SCREWS TIGHTEN ALL BOLTS IN THE PLATES. 1/4" LOCK WASHER #8 X 2-1/2" WOOD SCREWS DETAIL A SCALE 1 : 9...
  • Page 66 STEP 32: SWING BEAM - ATTACH TO PLAY SET 1: PLACE SWING BEAM ON SWING BEAM PLATE AND ATTACH AS SHOWN. HINT: USE HAMMER TO TAP BOLT TO SEAT THE TORQUE WASHER. 3/8" X 8-1/2" CARRIAGE BOLT 3/8" X 6-1/2" CARRIAGE BOLT TORQUE WASHERS...
  • Page 67 STEP 33: INSTALLING THE ROCKS THE ROCK BAG INCLUDES THE HARDWARE REQUIRED TO FASTEN THE ROCKS TO THE BOARDS. 1: HAMMER TWO T-NUTS INTO THE BACK SIDE OF THE ROCK WALL BOARDS WITH PRE-DRILLED HOLES 2: FASTEN EACH ROCK TO THE ROCK WALL BOARD WITH THE HARDWARE SHOWN. 1/4"...
  • Page 68 STEP 34: CLIMBING ROPE 1: THREAD THE ROPE AS SHOWN IN THE DIAGRAM BELOW. TIE A FIGURE 8 KNOT BEHIND THIS HOLE. ADD UP TO 5 THUMB KNOTS TO AID IN CLIMBING. TIE THUMB KNOTS BEHIND THIS HOLE UNTIL ALL OF THE ROPE IS USED. FOR SAFETY, ENSURE THAT THE ROPE IS TIGHT ENOUGH SO THAT IT CANNOT BE LOOPED BACK ON ITSELF.
  • Page 69 STEP 35: ROPE LADDER 1: MAKE A FIGURE 8 KNOT IN THE END OF EACH ROPE AND THREAD THE FREE END THROUGH THE BACK SIDE OF THE ROPE LADDER SUPPORT. PULL EACH ROPE TAUT. 2: MEASURE FROM THE BOTTOM OF THE ROPE LADDER SUPPORT DOWN 15 INCHES AND TIE A THUMB KNOT. THE TOP OF THE KNOT SHOULD BE 15 INCHES BELOW THE BOTTOM OF THE ROPE LADDER SUPPORT.
  • Page 70 STEP 36: SLIDE BLOCK 1: DRILL TWO 1/8" PILOT HOLES AS SHOWN CENTERED ON THE WIDTH OF THE BOARD 2- 1/2" FROM THE END. 2: PLACE THE SLIDE BLOCK UNDERNEATH THE DECK BETWEEN THE FORT SUPPORTS. 3: FASTEN THE SLIDE BLOCK TO THE DECK WITH THE SCREWS AS SHOWN. 1/8"...
  • Page 71 STEP 37: INSTALLING THE SLIDE 1: PLACE THE SLIDE CENTERED IN THE OPENING AS SHOWN BELOW. 2: PLACE THE FLANGE END ABOUT 4" BACK FROM THE END OF THE DECK BOARDS. 3: ATTACH THE SLIDE TO THE DECK BOARDS WITH THE SCREWS SHOWN. NOTE: PREDRILL 1/8"...
  • Page 72 STEP 38: TARP 1: LAY THE TARP OVER THE TOP OF THE CENTER TARP BOARD AND MAKE SURE THE HEM SIDE FACES DOWN. 2: WRAP TARP AT ONE END HOLDING TARP END 1-1/2" (DETAIL B) FROM TOP. 3: PRE-DRILL 1/8" HOLES AT THE GROMMETS AND ATTACH AS SHOWN (DETAIL A). 4: PULL TARP TIGHT AT THE OTHER END.
  • Page 73 STEP 39: TELESCOPE 1: MOUNT TELESCOPE AS SHOWN. DETAIL A TELESCOPE 2" WOOD SCREW SNAP THE ENDS OF THE PROVIDED WITH TELESCOPE BASE INTO THESE SOCKETS ON THE SIDE OF THE TELESCOPE. TELESCOPE BASE ALLOWED TO PIVOT...
  • Page 74 STEP 40: SAFETY HANDLES 1: INSTALL SAFETY HANDLES AS SHOWN WITH THE HARDWARE INCLUDED. PLASTIC PLASTIC SAFETY SAFETY HANDLES HANDLES ABOVE ROCK WALL ABOVE LADDER WASHER PAN HEAD SCREW DETAIL A PLASTIC SAFETY HANDLE...
  • Page 75 STEP 41: HANGING THE SWINGS 1: PLACE CHAINS ON SWING HANGER. 2: ADJUST HEIGHT AS REQUIRED. IRON DUCTILE SWING HANGER HOOK DETAIL A SWING CHAIN...
  • Page 76 STEP 42: PUNCHING BALL 1: PLACE THE 1 FOOT SECTION OF CHAIN THROUGH THE HOLE IN THE PUNCHING BALL. 2: SNAP THE SPRING CLIP ONTO THE IRON DUCTILE SWING HANGER UNDER THE PLAY SET DECK. 3: SNAP THE ENDS OF THE CHAIN ONTO THE SPRING CLIP. SPRING CLIP 1 FOOT CHAIN PUNCHING BALL...
  • Page 77 STEP 43: TIC TAC TOE ASSEMBLY 1: FOLLOW THE INSTRUCTIONS IN THE BOX TO ASSEMBLE THE TIC TAC TOE OMITTING STEPS 6 AND 7. 2: USE THE SCREWS INCLUDED WITH THE TIC TAC TOE TO ATTACH THE GREEN BRACKETS TO THE TIC TAC TOE MOUNTS. EACH GREEN BRACKET SHOULD BE CENTERED OVER THE TIC TAC TOE MOUNT.
  • Page 78 STEP 44: TIC TAC TOE INSTALLATION 1: CENTER THE TIC TAC TOE SIDE TO SIDE. 2: FASTEN THE TIC TAC TOE TO THE PANEL SLATS WITH SCREWS SHOWN. REAR CENTER POST #8 X 1-1/4" NOTE! WOOD SCREWS MAKE THIS BOARD EVEN WITH THE BOTTOM OF THE REAR CENTER POST.
  • Page 79 STEP 45: NAME PLATE 1: ATTACH THE ALUMINUM NAME PLATE CENTERED ON THE FRONT OF THE SWING BEAM WITH #8 X 1-1/4" WOOD SCREWS. PLACE NAME PLATE HERE AND SECURE WITH #8 X 1-1/4" WOOD SCREWS.
  • Page 80 STEP 46: GROUND STAKES 1: HAMMER A GROUND STAKE INTO THE EARTH NEXT TO EACH SWING LEG AT AN ANGLE. DO NOT HOLD THE UPPER PORTION OF THE STAKE. 2: ATTACH TO THE SWING LEG WITH THE HARDWARE PROVIDED WITH THE GROUND STAKE. SWING LEG 1/4"...

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