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Mercury Tour Pro 82 Motormanual

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  • Page 1 Operation Maintenance Installation Warranty Manual...
  • Page 3 Compliance Statement This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This device complies with FCC Rules.
  • Page 4 MotorGuide, Lowell, Michigan U.S.A. Copyright and Trademark Information © MERCURY MARINE. All rights reserved. Reproduction in whole or in part without permission is prohibited. Alpha, Axius, Bravo One, Bravo Two, Bravo Three, Circle M with Waves Logo, K‑planes, Mariner, MerCathode, MerCruiser, Mercury, Mercury with Waves...

  • Page 5: Table Of Contents

    Protecting People in the Water................4 Passenger Safety Message................4 Safe Boating Suggestions.................. 4 Product Overview Box Contents...................... 6 Tour Pro 82/Tour Pro 109 MotorGuide Trolling Motor........9 Specifications....................10 Wiring and Battery Information Wiring and Battery Information................. 11 Recommended Practice and Procedures............11 Battery Recommendations................
  • Page 6 Trolling Motor Care................... 64 Inspection and Maintenance Schedule............. 64 Lubrication Points..................... 65 Battery Inspection..................... 66 Propeller Replacement..................66 Adjusting the Steering Cable Tension.............. 68 Troubleshooting Trolling Motor Performance................69 Reducing Sonar Transducer Interference............70 Owner Service Assistance Mercury Marine Service Offices................ 72...

  • Page 7: Warranty Information

    WARRANTY INFORMATION Disclaimers, Limitations, and Waivers No individual or entity, including Mercury Marine authorized dealers, has been given authority by Mercury Marine to make any affirmation, representation or warranty regarding the Product, other than those contained in this Mercury Marine Limited Warranty, and if made, shall not be enforceable against Mercury Marine.

  • Page 8: Motorguide Limited Three Year Warranty

    MotorGuide products due to repairs performed by anyone other than the MotorGuide Factory Service Center. Neither MotorGuide nor Mercury Marine is responsible for failure or damage caused by improper installation, set‑up, preparation, or previous service or repair errors.
  • Page 9 3) use of an accessory or part not manufactured by MotorGuide/ Mercury; 4) alteration or removal of parts; 5) opening the lower unit (motor) by anyone other than the Factory Service Center will void this warranty.

  • Page 10: General Information

    GENERAL INFORMATION Boater's Responsibilities The operator (driver) is responsible for the correct and safe operation of the boat and safety of its occupants and general public. It is strongly recommended that each operator (driver) read and understand this entire manual before operating the trolling motor.
  • Page 11 GENERAL INFORMATION Do not overload your boat. Most boats are rated and certified for maximum load (weight) capacities, refer to your boat capacity plate. If in doubt, contact your dealer or the boat's manufacturer. Perform safety checks and required maintenance. Follow a regular schedule and ensure all repairs are made properly.

  • Page 12: Product Overview

    PRODUCT OVERVIEW 70276...

  • Page 13: Box Contents

    PRODUCT OVERVIEW Box Contents Ref. No. Qty. Description Steering assembly Cable routing cable tie Cable routing cable tie screws Nylon lock nuts Mounting washers Rubber mounting spacers Mounting screws Bounce buster assembly Mount Gas spring Cable routing clips Tie‑down strap Allen screws Plastic retaining washers T20 Torx bit...
  • Page 14 PRODUCT OVERVIEW RECOMMENDED TOOL LIST The following list of tools is recommended to aid in assembly and installation of the motor. 1. Drill 2. 6 mm (1/4 in.) drill bit 3. P3 screwdriver 4. 11 mm (7/16 in.) wrench 5. 6 mm (1/4 in.) Allen wrench 6.

  • Page 15: Tour Pro 82/Tour Pro 109 Motorguide Trolling Motor

    PRODUCT OVERVIEW Tour Pro 82/Tour Pro 109 MotorGuide Trolling Motor 70275 Top housing Depth collar handle Integrated bounce buster HD+ universal sonar cable (some models) Stow/deploy handle Speed control knob Foot pedal NMEA 2000 cable Momentary on button Anchor button...

  • Page 16: Specifications

    PRODUCT OVERVIEW Composite column Specifications Speeds Peak Control/ Integrated Pinpoint Shaft Model Volts Thrust Motor Sonar Length Direction Digital TR Pro 114.3 cm 24 V Variable/ 82 45" (45 in.) Forward Digital TR Pro 114.3 cm 36 V Variable/ 109 45" (45 in.) Forward TR Pro...

  • Page 17: Wiring And Battery Information

    WIRING AND BATTERY INFORMATION Wiring and Battery Information WARNING An operating or charging battery produces gas that can ignite and explode, spraying out sulfuric acid, which can cause severe burns. Ventilate the area around the battery and wear protective equipment when handling or servicing batteries.

  • Page 18: Battery Precautions

    WIRING AND BATTERY INFORMATION • Do not power any depth sounders or fish finders from the trolling motor battery. Connecting electronic equipment to the trolling motor batteries can cause electrical interference. Any depth sounders or fish finders must be powered from the engine starting or accessory battery. Recommended MotorGuide Accessory Description 8‑gauge battery cable and terminals with 50‑amp manual reset circuit breaker 50‑amp manual reset circuit breaker...

  • Page 19: Wire Color Code Abbreviations

    WIRING AND BATTERY INFORMATION Wire Color Code Abbreviations Wire Color Abbreviations Black Blue Brown Gray Green Orange Pink Purple White Yellow Light Dark Battery Connection WARNING Before working around electrical system components, disconnect the battery cables from the battery to prevent injury or damage to the electrical system due to an accidental short circuit.
  • Page 20 WIRING AND BATTERY INFORMATION 5. Connect the trolling motor negative (–) lead to the negative (–) terminal on battery A. 6. Starting with the positive (+) lead, reconnect the battery cables to the engine starting or accessory battery. BLACK Battery A Battery B 37824 24-volt battery connection...
  • Page 21 WIRING AND BATTERY INFORMATION 6. Connect the trolling motor negative (–) lead to the negative (–) terminal on battery A. 7. Starting with the positive (+) lead, reconnect the battery cables to the engine starting or accessory battery. Battery A Battery B Battery C 37825...

  • Page 22: Installing The Steering System On The Mount

    TROLLING MOTOR INSTALLATION AND OPERATION Installing the Steering System on the Mount IMPORTANT: Do not install the gas spring at this time. 1. Remove the mount from the packaging and leave the mount in the deployed position. 70055 2. Rest the mount on a level elevated surface such as a workbench. 3.
  • Page 23 TROLLING MOTOR INSTALLATION AND OPERATION 7. Push the plastic retaining washers onto the Allen screws. 70056 Steering assembly Plastic retaining washers Allen screws IMPORTANT: Be careful not to pinch the stow/deploy handle and cable between the mounting bracket and the steering system. 8.

  • Page 24: Trolling Motor Installation

    TROLLING MOTOR INSTALLATION AND OPERATION NOTE: The first Allen screw may come loose while tightening the second Allen screw. 9. Tighten one of the two Allen screws to the specified torque. Then tighten the second Allen screw to the specified torque. When the second Allen screw is tightened, verify that the first Allen screw is still tightened to the specified torque.
  • Page 25 TROLLING MOTOR INSTALLATION AND OPERATION 2. Install the tie‑down strap through the slots in the mount, hook‑and‑loop side down, with the buckle facing toward the outside of the boat. Tie‑down strap Slots Buckle 70015 IMPORTANT: Ensure that the bounce buster contacts the boat on a desired location prior to drilling holes and mounting the motor.
  • Page 26 TROLLING MOTOR INSTALLATION AND OPERATION Installation Variations Remove the four screws and starboard side If replacing an existing trolling cover plate from inside of the mount to motor that uses a 4" hole uncover the 10.2 cm (4 in.) mounting hole pattern pattern that matches the legacy MotorGuide trolling motor mounts.

  • Page 27: Permanent Foot Pedal Mounting-Optional

    TROLLING MOTOR INSTALLATION AND OPERATION IMPORTANT: To prevent galling of the mounting hardware, do not use a drill to tighten the mounting screws. If necessary, shim the rubber washers with 25 mm (1 in.) outside diameter stainless steel washers to create a level mounting surface. The mount bracket must lay flush against the rubber isolators before being bolted to the deck or the mount will bind, making it difficult or impossible to unlatch.

  • Page 28: Bounce Buster Installation

    TROLLING MOTOR INSTALLATION AND OPERATION 6. Push the pedal into the full heel down position and install the rear screw on the foot pedal. Rear screw Front screws (2) 70278 Bounce Buster Installation 1. Place the trolling motor in the stowed position. 2.
  • Page 29 TROLLING MOTOR INSTALLATION AND OPERATION 5. Cut the bounce buster to the new measurement on the unassembled end of the bounce buster. 70135 Distance between the boat deck and outside surface of the mounting bracket Unassembled end Add 12.7 mm (1/2 in.) Bounce buster 6.

  • Page 30: Installing The Gas Spring

    TROLLING MOTOR INSTALLATION AND OPERATION NOTE: Install the steering system if removed. Refer to Installing the Steering System on the Mount 10. Stow the trolling motor. 70020 11. Adjust the boot end of the bounce buster by removing the rubber boot, then loosen the jam nut by turning the screw counterclockwise to the desired length.

  • Page 31: Nmea 2000 Pinpoint Connection

    TROLLING MOTOR INSTALLATION AND OPERATION 4. Repeat the previous step for the rod end fitting of the gas spring onto the ball stud located on the base of the mount. Piston end fitting Ball stud Gas spring Rod end fitting Mount 70140 5.

  • Page 32: Connecting The Sonar Display To The Trolling Motor

    TROLLING MOTOR INSTALLATION AND OPERATION 2. Connect the middle male port to the NMEA 2000 cable that is coming out of the Tour Pro foot pedal. NMEA 2000 cable NMEA 2000 T‑connector 70279 3. Attach the T‑connector to an existing NMEA 2000 network backbone. If no existing network exists, purchase MotorGuide NMEA 2000 Starter Kit (Part #8M0107522).

  • Page 33: Reducing Sonar Transducer Interference

    TROLLING MOTOR INSTALLATION AND OPERATION The trolling motor is equipped with a MotorGuide HD+ universal sonar plug. Adapters are available to connect other brands of sonar displays to the trolling motor. Match the cable connector to the sonar port on the back of the sonar display.

  • Page 34: Cable Routing Installation For External Accessories

    TROLLING MOTOR INSTALLATION AND OPERATION 5. Connect the sonar display to a separate accessory battery with only the sonar display connected. This will verify if the interference is coming from the power cables or the transducer cable. a. If the interference stops when the sonar display is connected to a separate accessory battery, inspect the boat wiring.
  • Page 35 TROLLING MOTOR INSTALLATION AND OPERATION 1. Place the motor in the deployed position. 70022 2. After mounting the accessory of choice on the shaft or lower unit of the motor run the cable on the side of the shaft to the bottom of the 360 breakaway housing.

  • Page 36: Stowing The Trolling Motor

    TROLLING MOTOR INSTALLATION AND OPERATION 6. Insert the clip, open side up, into the overhang on the top of either side of the trolling motor mount. 71227 Cable routing clip Overhang Top of 360 breakaway housing Bottom of 360 breakaway housing 360 breakaway housing Cable Stowing the Trolling Motor...
  • Page 37 TROLLING MOTOR INSTALLATION AND OPERATION IMPORTANT: An improperly stowed motor can inadvertently deploy while underway and cause damage. This damage can include broken components that may strike occupants of the boat. When stowing the motor always adjust the trolling motor depth down to the top half of the outer column, ensure the tie‑down strap is secure and check that the motor is latched before powering or trailering the boat.

  • Page 38: Deploying The Trolling Motor

    TROLLING MOTOR INSTALLATION AND OPERATION 5. Once the motor is in the stowed position, the stow latch engages to secure the trolling motor. 70021 Mount Tie‑down strap Buckle Composite column Motor 6. Position the tie‑down strap over the composite column and through the buckle.
  • Page 39 TROLLING MOTOR INSTALLATION AND OPERATION IMPORTANT: Lower the trolling motor into the water. Release the stow/deploy handle allowing the gas spring to ease the motor into the deployed position. Stow/deploy handle 70019 IMPORTANT: Make sure the deploy latches are engaged before operating the motor.

  • Page 40: Adjusting The Trolling Motor Depth

    TROLLING MOTOR INSTALLATION AND OPERATION Adjusting the Trolling Motor Depth CAUTION Avoid possible serious injury from dropping the motor when adjusting the motor depth. Firmly grasp the motor shaft with one hand when raising or lowering the motor. Adjust the depth of the motor to improve trolling motor performance in various water depths and wave conditions.

  • Page 41: Pinpoint Gps Overview

    TROLLING MOTOR INSTALLATION AND OPERATION 4. To reverse direction, continue to press the toe or heel all the way down to point the lower unit toward the back of the boat to move the boat in reverse. 70024 Directional indicator Right turn ‑...
  • Page 42 TROLLING MOTOR INSTALLATION AND OPERATION Keep unnecessary wiring and power cables away from the trolling motor. Verify that the trolling motor power cables are bundled together. Do not route the power cables separately, particularly within 91.4 cm (36 in.) of the trolling motor.
  • Page 43 TROLLING MOTOR INSTALLATION AND OPERATION 15.2 cm (6 in.) 62195 Objects may cause disturbance to the magnetic field within 91 cm (36 in.) of the trolling motor Objects containing iron (such as anchors) Trolling motor power cables (install no more than 15.2 cm [6 in.] apart) LINKING THE HANDHELD REMOTE TO THE TROLLING MOTOR The first time the trolling motor is powered up, the handheld remote will need to be linked to the trolling motor.
  • Page 44 TROLLING MOTOR INSTALLATION AND OPERATION If you are having trouble syncing your remote, start with the motor unplugged and deployed. Hold down the left arrow, right arrow, and propeller buttons at the same time before you plug in the motor. Once the battery light turns green, let go of the buttons and the link process should be complete.
  • Page 45 TROLLING MOTOR INSTALLATION AND OPERATION WARNING Rotating propellers can cause serious injury or death. Never start or operate the motor out of water. 2. Use the left turn and right turn buttons to steer the unit so that it is facing straight ahead, parallel with the keel of the boat, with the nose cone of the lower unit facing forward and the propeller facing aft.
  • Page 46 TROLLING MOTOR INSTALLATION AND OPERATION IMPORTANT: GPS signal strength may vary, depending on satellite reception. This can affect GPS performance. Manual mode #1 button 53737 a. If performing the compass calibration with the boat in the water: locate a suitable area clear of obstructions to navigation (both above and below the waterline) to perform the compass calibration.

  • Page 47: Operating The Pinpoint Gps System

    TROLLING MOTOR INSTALLATION AND OPERATION Operating the Pinpoint GPS System STATUS INDICATOR LIGHT IDENTIFICATION This trolling motor is equipped with a multifunction status indicator light panel. It can display the status of the motor, propeller, battery charge, and GPS status for quick and easy reference during operation.
  • Page 48 TROLLING MOTOR INSTALLATION AND OPERATION Power up the trolling motor by connecting the battery cables to the trolling motor batteries, or plugging the trolling motor into the trolling motor power plug (if equipped). The trolling motor will emit audio signals to make the operator aware of its status.
  • Page 49 TROLLING MOTOR INSTALLATION AND OPERATION Speed Control • Press the propeller on/off button once to start the propeller, and press the propeller on/off button again to stop the propeller. • The trolling motor will emit a two‑beep tone when the propeller is started, and the propeller status indicator light on the trolling motor will illuminate.
  • Page 50 TROLLING MOTOR INSTALLATION AND OPERATION WARNING A spinning propeller, a moving boat, or any solid device attached to the boat can cause serious injury or death to swimmers. Stop the trolling motor immediately whenever anyone in the water is near your boat. Anchor mode Manual mode 53018...
  • Page 51 TROLLING MOTOR INSTALLATION AND OPERATION Setting the Anchor Press the anchor mode button on the handheld remote or foot pedal to place the system in anchor mode. When the anchor mode button is pressed, the system will lock onto the fixed GPS position at the moment that the button was pressed.
  • Page 52 TROLLING MOTOR INSTALLATION AND OPERATION Once the trolling motor is in anchor mode, the anchor position can be adjusted by pressing the left turn, right turn, increase speed (+), or decrease speed (–) buttons. Pressing any of these buttons once will adjust the anchor position by five feet in the direction selected, relative to the boat's heading.
  • Page 53 TROLLING MOTOR INSTALLATION AND OPERATION To recall a stored anchor position, press and release the desired memory button. The trolling motor will emit an ascending chirp to indicate that a stored anchor position has been retrieved. If the selected anchor position button does not have a stored anchor position, or if the anchor location is over one mile away from your current location, the trolling motor will emit an error tone.
  • Page 54 TROLLING MOTOR INSTALLATION AND OPERATION WARNING Avoid serious injury from colliding with other boats, running aground, or striking objects in the water. The Pinpoint GPS system cannot detect other boats, shallow water, or objects in the water. Always beware of possible obstructions to navigation when operating in any Pinpoint GPS mode.
  • Page 55 TROLLING MOTOR INSTALLATION AND OPERATION When heading lock—compass mode is selected, the trolling motor will drive the boat along the trolling motor's compass heading. The boat will drift with the wind, tide, and current, but the trolling motor will maintain a constant compass heading.
  • Page 56 TROLLING MOTOR INSTALLATION AND OPERATION OPERATING IN HEADING LOCK—COURSE MODE When heading lock—course mode is selected, the trolling motor will lock in and navigate along the trolling motor's heading, while compensating for current, tide, and wind conditions. While in this mode, the operator can adjust the speed and the heading by using the handheld remote or foot pedal.
  • Page 57 TROLLING MOTOR INSTALLATION AND OPERATION CAUTION Avoid injury while operating the pedal. Keep hands and feet clear of pinch points. 70337 Heading lock button Heading Lock—Course Mode Operation IMPORTANT: If the trolling motor loses the GPS signal while in a heading lock mode, the trolling motor will emit an error tone, automatically return to manual mode, and continue running at the selected speed.
  • Page 58 TROLLING MOTOR INSTALLATION AND OPERATION The trolling motor will drive the bow of the boat along this course, while the boat itself may be askew to the direction of travel due to current, tide, or wind conditions. In heading lock—course mode, the trolling motor will automatically steer to maintain course, and motor speed is user‑selectable.
  • Page 59 TROLLING MOTOR INSTALLATION AND OPERATION OPERATING IN HEADING LOCK—COMPASS MODE When heading lock—compass mode is selected, the trolling motor will lock in the trolling motor's compass heading and drive the boat along that heading. The boat will drift with the wind, tide, and current, but the trolling motor will maintain a constant compass heading.
  • Page 60 TROLLING MOTOR INSTALLATION AND OPERATION Heading Lock—Compass Mode Operation IMPORTANT: If the trolling motor loses the GPS signal while in a heading lock mode, the trolling motor will emit an error tone, automatically return to manual mode, and continue running at the selected speed. If cruise control was operating while in a heading lock mode and the GPS signal is lost, the trolling motor will emit an error tone, automatically return to manual mode, and the trolling motor will stop.
  • Page 61 TROLLING MOTOR INSTALLATION AND OPERATION Changing the Heading Lock Mode Heading lock—course mode is the default heading lock mode. To switch to heading lock—compass mode, press and hold the manual mode button, then press the 2, 1, 2 buttons in sequence. To switch back to heading lock—course mode, press and hold the manual mode button, then press the 2, 1, 1 buttons in sequence.
  • Page 62 TROLLING MOTOR INSTALLATION AND OPERATION Storing and Overwriting a Route A route can be stored from any mode by pressing the route record button. The trolling motor will emit a tone when the route record button is pressed. Once the route record button is pressed, begin navigating along your desired course.
  • Page 63 TROLLING MOTOR INSTALLATION AND OPERATION WARNING Avoid serious injury from colliding with other boats, running aground, or striking objects in the water. The Pinpoint GPS system cannot detect other boats, shallow water, or objects in the water. Always beware of possible obstructions to navigation when operating in any Pinpoint GPS mode.
  • Page 64 TROLLING MOTOR INSTALLATION AND OPERATION CAUTION Avoid injury or property damage due to unintended operation. Certain objects —especially magnetic metal objects, such as anchors—can affect the GPS system if they are within or passing through the magnetic field surrounding the trolling motor. Objects obstructing the GPS signal can also have a negative effect on system operation.
  • Page 65 TROLLING MOTOR INSTALLATION AND OPERATION CAUTION Avoid injury or property damage due to unintended operation. Certain objects —especially magnetic metal objects, such as anchors—can affect the GPS system if they are within or passing through the magnetic field surrounding the trolling motor. Objects obstructing the GPS signal can also have a negative effect on system operation.
  • Page 66 TROLLING MOTOR INSTALLATION AND OPERATION SELECTING THE AUDIO MODE The Pinpoint GPS system has three user‑selectable audio modes to choose from. These audio modes provide audible confirmation of selected modes, speeds, and button selections. Manual mode #1 button #2 button #3 button 54152 Audio mode 1 can be selected by pressing and holding the manual mode...
  • Page 67 TROLLING MOTOR INSTALLATION AND OPERATION Audio Audio Mode 1 Audio Audio Condition Pattern (Default) Mode 2 Mode 3 Pressing the propeller 2 beeps on/off button to turn the – propeller on Pressing the propeller 2 beeps on/off button to turn the –...

  • Page 68: Speed Control

    TROLLING MOTOR INSTALLATION AND OPERATION Speed Control All Tour Pro motors are equipped with digital variable speed control. Control the speed of your motor by rolling the speed control knob with your hand or foot until you reach the desired speed. 70342 Momentary switch Foot pedal...
  • Page 69 TROLLING MOTOR INSTALLATION AND OPERATION • 5: 2, 3, 5 ‑ Most resistance, heavier feel.

  • Page 70: Maintenance

    MAINTENANCE Trolling Motor Care To keep your trolling motor in the best operating condition and retain its dependability, it is important that your trolling motor receive periodic inspections and maintenance. We urge you to keep it maintained properly to ensure that you and your passengers remain safe.

  • Page 71: Lubrication Points

    15 minutes before going above 30% operation. Lubrication Points NOTE: Preferred lubricants can be obtained at any authorized MotorGuide or Mercury Marine service center. To reduce friction and quiet squeaks, lubricate the specified locations periodically with the following lubricants: •...

  • Page 72: Battery Inspection

    MAINTENANCE IMPORTANT: Never use an aerosol lubricant to grease or oil any part of the unit. Many aerosol lubricants contain harmful propellants that can cause damage to various parts of the trolling motor. 70026 Latch hooks Latch strikers Pivot pins Battery Inspection The battery should be inspected at periodic intervals to ensure proper trolling motor operation.
  • Page 73 MAINTENANCE IMPORTANT: Remove the propeller nut with a wrench or a ratchet and socket. Using another tool may damage the propeller nut or shaft. If the propeller cannot be removed easily, use a rubber mallet to lightly tap the back side of the opposite blade.

  • Page 74: Adjusting The Steering Cable Tension

    MAINTENANCE Adjusting the Steering Cable Tension WARNING Neglecting to inspect, maintain, or repair your trolling motor can result in product damage or serious injury or death. Do not perform maintenance or service on your trolling motor if you are not familiar with the correct service and safety procedures.

  • Page 75: Troubleshooting

    TROUBLESHOOTING Trolling Motor Performance Symptom Possible Cause Resolution Weak battery Refer to Wiring and Battery Loose or corroded battery Information. connections Propeller is loose, Refer to Maintenance. damaged, or off‑balance Wire gauge from the battery Loss of power Wiring or electrical to the trolling motor is connection faulty insufficient.

  • Page 76: Reducing Sonar Transducer Interference

    TROUBLESHOOTING Symptom Possible Cause Resolution Latch hooks, latch strikers Mount bracket or pivot pins need Refer to Lubrication Points squeaks lubrication Loosen the cable tension screw and tighten only until The steering cable tension screw is too tight. there is no play in the foot The steering cables are pedal pad.
  • Page 77 TROUBLESHOOTING 1. Lower the sonar sensitivity, also known as gain. Refer to the documents included with your sonar display. a. Change the sensitivity to an automatic setting. b. If the automatic setting does not reduce sonar interference, manually change the sensitivity to 55–65% of the maximum setting. 2.

  • Page 78: Owner Service Assistance

    Telephone +1 954 744 3500 Mercury Marine 11650 Interchange Circle North Miramar, FL 33025 +1 954 744 3535 U.S.A. Asia, Singapore, Japan Telephone +65 68058100 Mercury Marine Singapore Pte Ltd 11 Changi South Street 3, #01-02 +65 68058138 Singapore, 486122...

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Tour pro 109

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