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Tour Pro 82
Mercury Tour Pro 82 Manuals
Manuals and User Guides for Mercury Tour Pro 82. We have
2
Mercury Tour Pro 82 manuals available for free PDF download: Manual, Motormanual
Mercury Tour Pro 82 Manual (142 pages)
Trolling Motor
Brand:
Mercury
| Category:
Outboard Motor
| Size: 21 MB
Table of Contents
General Information 1
5
Copyright and Trademark Information
2
Manual Outline
3
Table of Contents
5
Before each Use
6
After each Use
6
Storage Preparation
6
Lubrication Points
6
Inspection and Maintenance Schedule
6
Tour 82/Tour 109 Motorguide Trolling Motor
7
Tour Pro Only
8
Pinpoint GPS Overview
8
Compass Calibration
11
Reset to Factory Calibration
11
Tour Pro 82/Tour Pro 109 Motorguide Trolling Motor
8
General Information
8
Motorguide (M-Code) Chart
12
Adjusting the Steering Cable Tension-Tour Pro Only
12
Tour Pro Pedal Resistance Settings
13
Tour Only
14
Adjusting the Steering Cable Tension
14
Specifications Tour/Tour Pro
14
Specifications
14
General Information 1
15
Battery Inspection
16
Battery Recommendations
16
Recommended Practice and Procedures
16
Wire Color Code Abbreviations
16
Wiring and Battery Information
16
Battery Connection
17
Battery Cutoff Voltage
17
Battery Precautions
17
Overvoltage
17
24-Volt Battery Connection
18
Wiring Diagram-Tour
20
Wiring Diagram-Tour Pro
21
Head Cover Assembly Wiring-Tour
22
Head Cover Assembly Wiring-Tour Pro
23
Troubleshooting 2
25
Special Tools
26
Troubleshooting Guide
26
Check the Tour Pro Electrical Components
28
Electrical Component Troubleshooting (Tour Pro Only)
28
Check the Battery Cables
30
Check the Foot Pedal
30
Check the Top Housing
30
Check the Encoder
31
Check the Steering Motor
31
Check the Gps/Control Board for Steering Motor Voltage
33
Check the Sensor Module
33
Check the Gps/Control Board for Thrust Motor Voltage
34
Check the Gps/Control Board for Foot Pedal Power and Communications
35
Check the Communications Cable for Foot Pedal Power and Communications
36
Check the Gps/Control Board for Indicator Power
36
Check the Foot Pedal Control Board for Power
38
Check the Momentary Switch
39
Check the Speed Knob
39
Check for Anchor and Heading Lock Magnet
40
Check for Prop on Magnet
40
Check for Properly Adjusted Cable Tension
41
Check the Foot Pedal LED Board for Power
41
M888 Diagnostic Mode - (REV H or Newer Software Required)
43
Checking for Interference
44
Checking the Armature for Ground
44
Checking the Armature for Short Circuits
44
Interference Troubleshooting
44
Mercury Marine Service Offices
44
Testing
44
Trolling Motor Disassembly and Assembly 3
47
Complete Trolling Motor-Tour
48
Complete Trolling Motor-Tour Pro
50
Bow Mount-Tour/Tour Pro
52
Lower Unit Assembly-FW82
54
Lower Unit Assembly-FW82 HD+ Universal Sonar
56
Lower Unit Assembly-FW109
58
Lower Unit Assembly-FW109 HD+ Universal Sonar
60
Trolling Motor Disassembly and Assembly 3
63
Top Cover Assembly Removal-Tour
64
Top Housing Disassembly-Tour
64
Wire Disconnection-Tour
64
Steering Cables Disconnection-Tour
65
Top Housing Base Removal-Tour
65
Cover Assembly Removal-Tour Pro
66
Top Housing Disassembly-Tour Pro
66
Gps/Control Board Removal, Wire Disconnection-Tour Pro
67
Steering Cables Disconnection-Tour Pro
68
Top Housing Assembly-Tour
70
Top Housing Base Installation-Tour
70
Steering Cables Connection-Tour
71
Top Cover Assembly Installation-Tour
72
Wire Connection-Tour
72
Top Housing Assembly-Tour Pro
74
Top Housing Base Installation-Tour Pro
74
Transmission Installation-Tour Pro
74
Steering Cables Connection-Tour Pro
75
Gps/Control Board Installation, Wire Connection-Tour Pro
78
Cover Assembly Installation-Tour Pro
79
GPS Center Alignment Calibration-Tour Pro
81
Foot Pedal End-Of-Travel Calibration
82
Sensor Module Calibration-Tour Pro
83
Trolling Motor Disassembly and Assembly 3
85
Outer Column Disassembly
86
Outer Column Removal
86
360 Breakaway Housing Removal
87
Bearings Installation
87
Bearings Removal
87
Outer Column Assembly
87
Outer Column Installation
88
360 Breakaway Housing Installation
90
Trolling Motor Disassembly and Assembly 3
91
Baseplate Removal-Tour
92
Baseplate Removal-Tour Pro
92
Control Board Removal-Tour
92
Foot Pedal Disassembly
92
Foot Pedal Control Board Removal-Tour Pro
93
Power Switch Removal-Tour
94
Steering Cables Removal-Tour/Tour Pro
94
LED Dashboard and Prop-On Button Removal-Tour Pro
95
Tension Bracket Removal-Tour/Tour Pro
95
Wire Removal-Tour
95
Anchor Button Removal-Tour Pro
96
Heading Lock Button Removal-Tour Pro
96
Hinge Pin Removal-Tour/Tour Pro
96
Foot Pedal Assembly
97
Momentary Switch Removal-Tour/Tour Pro
97
Potentiometer Installation-Tour/Tour Pro
97
Potentiometer Removal-Tour/Tour Pro
97
Momentary Switch Installation-Tour/Tour Pro
98
Hinge Pin Installation-Tour/Tour Pro
99
Power Switch Installation-Tour
100
Steering Cables Installation-Tour/Tour Pro
100
Wire and Steering Rigging Installation-Tour/Tour Pro
100
Anchor Button Installation-Tour Pro
101
Heading Lock Installation-Tour Pro
101
LED Dashboard Installation-Tour Pro
101
Control Board Installation-Tour
102
Foot Pedal Control Board Installation-Tour Pro
103
Baseplate Installation-Tour
104
Baseplate Installation-Tour Pro
105
Adjusting the Steering Cable Tension
106
Trolling Motor Disassembly and Assembly 3
113
Assemble the Lower Unit to the Column
114
Remove the Lower Unit from the Column
114
Installing a Pinion Gear to a New Column
115
Lower Unit Disassembly
117
Wire Pull Method
117
Non-Wire Pull Method
118
Bearing Housing and Nose Cone Removal
120
HD+ Universal Sonar Nose Cone Subassembly
120
Nose Cone and Bearing Housing Installation
120
Sonar Cable Removal
120
Sonar Cable Installation
121
Armature and Brush Board Assembly
124
Brush Board Assembly Installation
124
Brush Board Assembly Removal
124
Commutator Cap Subassembly
124
Lower Unit Assembly
124
Assemble Commutator Cap to Lower Unit Housing
125
Propeller Replacement
126
Removing the Propeller
126
Installing the Propeller
127
Trolling Motor Disassembly and Assembly 3
129
Gas Spring Removal
130
Mount Disassembly
130
Decket Plate Removal
131
Stow/Unstow Cable Removal
131
Lockslide Removal
132
Front Lockslide Hooks Removal
133
Rear Lockslide Spring Removal
133
Front Lockslide Hooks Installation
134
Mount Assembly
134
Rear Lockslide Spring Installation
134
Safety Blocker Installation
134
Safety Blocker Removal
134
Lockslide Installation
135
Stow/Unstow Cable Installation
136
HD Stow/Unstow Cable Replacement
137
Items Required
137
Decket Plate Installation
140
Gas Spring Installation
140
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Mercury Tour Pro 82 Motormanual (78 pages)
Brand:
Mercury
| Category:
Outboard Motor
| Size: 3 MB
Table of Contents
Table of Contents
5
Disclaimers, Limitations, and Waivers
7
Warranty Information
7
Motorguide Limited Three Year Warranty
8
Boater's Responsibilities
10
Protecting People in the Water
10
Passenger Safety Message
10
Safe Boating Suggestions
10
General Information
10
Product Overview
12
Box Contents
13
Tour Pro 82/Tour Pro 109 Motorguide Trolling Motor
15
Specifications
16
Recommended Practice and Procedures
17
Battery Recommendations
17
Wiring and Battery Information
17
Battery Precautions
18
Wire and Cable Routing
18
Wire Color Code Abbreviations
19
Battery Connection
19
Installing the Steering System on the Mount
22
Trolling Motor Installation
24
Permanent Foot Pedal Mounting-Optional
27
Bounce Buster Installation
28
Installing the Gas Spring
30
NMEA 2000 Pinpoint Connection
31
Connecting the Sonar Display to the Trolling Motor
32
Reducing Sonar Transducer Interference
33
Cable Routing Installation for External Accessories
34
Stowing the Trolling Motor
36
Deploying the Trolling Motor
38
Adjusting the Trolling Motor Depth
40
Directional Indicator
40
Pinpoint GPS Overview
41
Operating the Pinpoint GPS System
47
Speed Control
68
Tour Pro Pedal Resistance Settings
68
Trolling Motor Care
70
Inspection and Maintenance Schedule
70
Maintenance
70
Lubrication Points
71
Battery Inspection
72
Propeller Replacement
72
Adjusting the Steering Cable Tension
74
Trolling Motor Performance
75
Troubleshooting
75
Reducing Sonar Transducer Interference
76
Mercury Marine Service Offices
78
Owner Service Assistance
78
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