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Related Manuals for logitrans ELFRRE
Summary of Contents for logitrans ELFRRE
- Page 1 REEL ROTATOR ELFRRE / ELFSRRE, ELFRRM / ELFSRRM...
- Page 2 • Directive no. 2014/35/EC b) has been manufactured in conformance with the stipulations of the standard: • EN ISO 3691-5 Responsible for the technical dossier: Name: Gitte Kirkegaard Hillerupvej 35, DK-6760 Ribe Address: Signature: Gitte Kirkegaard, CEO, Logitrans A/S Ribe, 20.03.2020. B148 D179-4...
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Page 3: Table Of Contents
3.2.1 ELFRRE, ELFSRRE ......................6 3.2.2 ELFRRM, ELFSRRM - Manual rotation................7 3.3 Remote control MR-1 / Lifting-Lowering-Rotation-Clamping (ELFRRE,ELFSRRE) .... 8 3.4 Remote control MR-1 / Lifting-Lowering-Clamping(ELFRRM,ELFSRRM) ......8 3.5 Remote control / Lift and lower / Rotation ................9 3.6 Clamping of reels....................... -
Page 4: Before The First Lift
1.0 Before the first lift... The Reel Rotator is manufactured in accordance with safety directives. Among the subjects dealt with in this Instruction Manual are: • Proper application • Physical limitations of the product • Risks with improper use Therefore please read this Instruction Manual carefully! -
Page 5: Functions And Identifications
2.0 Functions and identifications Released position To release the brake: Braked position 1. Pull 2. Push 1. Handle 2. Lift/Lower 3. Emergency stop 4. Brake 5. User-Interface 6. Remote control 7. Reel Carriage 8. Gripping arm 9. Name plate, serial number 10.Instrument board : •... -
Page 6: How To Operate Reel Rotator
ELFRRE: 825 mm ELFSRRE: 750 mm ELFRRE/ELFSRRE: The load can be rotated 360º with one adjustable stop in every side. Note: The rotation stops automatically, when the gripping arms are placed horizontally/in position 0°. To continue the rotation function from 0°, the rotation switch has to be released and activated again in the requested rotation direction. -
Page 7: Elfrrm, Elfsrrm - Manual Rotation
3.0 How to operate Reel Rotator 3.2.2 ELFRRM, ELFSRRM - Manual rotation Conditions for rotation: Center of the gripping arms is lifted at least: ELFRRM: 825 mm ELFSRRM: 750 mm ATTENTION ! Check that the load is placed in the load center and is properly locked before rotating. -
Page 8: Remote Control Mr-1 / Lifting-Lowering-Rotation-Clamping (Elfrre,Elfsrre)
3.0 How to operate Reel Rotator 3.3 Remote control MR-1 / Lifting-Lowering-Rotation-Clamping (ELFRRE,ELFSRRE) The remote control is used for: • Lifting/lowering the reel carriage/reel • Rotating the reel carriage/reel • Clamping/fastening • Opening/releasing 3.4 Remote control MR-1 / Lifting-Lowering-Clamping(ELFRRM,ELFSRRM) The remote control is used for: •... -
Page 9: Remote Control / Lift And Lower / Rotation
NOTE! The lowering height with remote control is set from factory - 400 mm to the middle of the gripping arms. Rotation (ELFRRE/ELFSRRE) NOTE! Check that the load is placed in the load center and is properly locked before rotating. -
Page 10: Clamping Of Reels
3.0 How to operate Reel Rotator 3.6 Clamping of reels Extra support For reels from Ø800mm to Ø1270mm it is possible to use three-points clamping. By adjusting the shown supporting plate, so that it supports the reel, it can be prevented that the reel moves between the two plates that primarily fasten the reel. - Page 11 3.0 How to operate Reel Rotator Clamping Press “Clamp” until the green lamp(A) is on. When red lamp lightens (B), the clamping force is not sufficient. Releasing Press both buttons at the same time to open the gripping arms. Note: As a safety precaution, the gripping arms can only be opened, when the lifting system is without pressure.
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Page 12: User-Interface Lui-1 Reel Rotator
3.0 How to operate Reel Rotator 3.7 User-Interface LUI-1 Reel Rotator User-Interface LUI-1 for: • Setting speed for rotation • Setting up to three stop position/angles in both rotation directions 3.8 Setting up User-Interface LUI-1 Reel Rotator 3.8.1 Home display When starting the machine/deactivating the emergency stop in User-Interface LUI-1, home display is shown. -
Page 13: Display For Setup
3.0 How to operate Reel Rotator 3.8.2 Display for Setup At home display, press Setup and the following is shown. 1. Speed (SPEED) 2. Angle stop (STOPS) 3. Service (SERVICE) 4. Output data (LOG) 5. Home display (HOME) 3.8.3 Setting of rotation speed At the Setup display, press “SPEED”... -
Page 14: Setting Of Stop Position
3.0 How to operate Reel Rotator 3.8.4 Setting of stop position From the factory, the reel carriage is set to rotate continuously. When the reel carriage have rotated 360°, the machine stops rotating. If you want rotation to continue, it is necessary to release/press the rotation switch on the remote control again. -
Page 15: Optimum Safety
4.0 Optimum safety ATTENTION Moving parts 4.1 Safety regulations • Never walk under a raised load! • Never stand between the gripping arms! • Before lowering the reel carriage, make certain that no foreign elements can hinder the free lowering of the reel carriage •... -
Page 16: Rotation Range
The load can be rotated, when the turning point of the reel carriage is raised more than 750 mm (ELFSRRM/ELFSRRE) and more than 825 mm (ELFRRM/ELFRRE). Below this range, it is only possible to raise/lower the reel carriage in position 0°. -
Page 17: Rotation With Load
4.0 Optimum safety 4.4 Rotation with load NOTE! Rotation is only allowed to take place, if the Reel Rotater is placed on an equal floor. When rotating reels, the operator needs a full overview of the whole working area, so that the rotation movement can be stopped before the reel touches the floor, the items or persons in the working area. -
Page 18: There Must Be A Current Supply
5.0 There must be a current supply... 5.1 Fuses - replacement There are five fuses in the electrical circuit: • 10 Amp fuse in the control current circuit • 20 Amp fuse (plug for extra equipment on the instrument board) •... -
Page 19: Long Live Reel Rotator
Oil filling: 4. Fill oil through the filling hole on the tank. 5. Oil quantity: ELFRRM 1750 & ELFSRRM 1750 approx 3 liter ELFRRE 1750 & ELFSRRE 1750 approx 3 liter 6. Refit the filling cap and bleed the system (6.3). -
Page 20: The Hydraulic Pump And The Gear Motor
6.0 Long live Reel Rotator 6.3 The hydraulic pump and the gear motor The hydraulic pump has a S3 “periodic intermittent duty” of 10%. This means that the pump in total is allowed to operate 1 minute for a period of 10 minutes. Note! If the pump operates more than 10%, the motor will be damaged due to superheating. -
Page 21: Adjustment Of Lifting Chain
6.0 Long live Reel Rotator 6.5 Adjustment of lifting chain The chains shall be adjusted so that: • They lift equally • They are equally tight • The lifting movement has to stop in the cylinder, before the mast rolls touch the top stop. -
Page 22: Adjustment Of Side Play
6.0 Long live Reel Rotator 6.7 Adjustment of side play 1. Screw (A) is loosened counter-clockwise, until resistance disappears. 2. Turn the screw clockwise, until resistance appears. The following 1.5 to 2.5 turns of the screw will be a tightening of the spring (C). 3. -
Page 23: Adjusting The Reel Rotator
6.0 Long live Reel Rotator 6.8 Adjusting the Reel Rotator Tensioning the chains (ELFRRE&ELFSRRE) When the unloaded reel carriage can be tilted manually approx. 2 cm, measured at the rear carriage, the chains should be tensioned. This is done by: Removing the cover from the reel carriage. - Page 24 6.0 Long live Reel Rotator Lubrication Support bolts To support the thrust ring, two support bolts (A) are placed behind the ring. The bolts must only just touch the ring, and the back of the ring has to be lubricated with grease, so that the bolts slide smoothly. Chains The chains of the Reel Rotator have to be lubricated at the yearly service check.
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Page 25: Cleaning
6.0 Long live Reel Rotator 6.9 Cleaning When cleaning the Reel Rotator, do not direct the jet onto bearings, seals and electric components. Otherwise the grease will be washed out and the life of the equipment shortened. Cleaning of the plastic screen (polycarbonate) The screen is to be washed with slightly warm water added a neutral cleaning material, and afterwards washed with clean water. -
Page 26: Fault Location Key
7.0 Fault location key When the Reel Rotator is used every day, adjustments and the replacement of worn parts might be necessary. Adjustments and minor repair can easily be made on the spot. Major repairs should, however, be carried through by the dealer who has a well-trained staff and the necessary special tools. - Page 27 Cause Mending See point 6.1/6.2 Oil deficiency See separate Battery discharged instruction Fuse blown See point 5.1 10 Amp or 100 Amp Cables defective See point 5.2 See point 4.1 Max. load exceeded Air in hydraulic system See point 6.3 Pressure relief valve Contact incorrectly adjusted...
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Page 28: Good Service After Purchase
Such affected parts shall be sent to your Logitrans dealer carriage paid within the warranty period in force at the time in question, together with a copy of the documentation for the service performed (B0284 - see the back page). - Page 32 Periodic service and safety inspection Service check is required once each year. Safety inspection should be performed by the dealer or other qualified persons at least once each year, unless local regulations state otherwise. The inspections are to be performed on the basis of form no. B0342 and proved on form no.