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Related Manuals for logitrans ELFRRM
Summary of Contents for logitrans ELFRRM
- Page 1 REEL ROTATOR ELFRRM / ELFSRRM, ELFRRE / ELFSRRE...
- Page 2 Hillerupvej 35 DK-6760 Ribe Denmark It is hereby declared that: Machine: Productgroup: Reel Rotator ELFRRM / ELFSRRM Type: ELFRRE / ELFSRRE Year of manufacture/ Serial No: a) Has been manufactured in conformance with the stipulations of the: Directive no. 2006/42/EC •...
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Page 3: Table Of Contents
3.2 Use of the Reel Rotator ....................... 7 3.3 Clamping of reels......................... 8 3.4 Extra support ........................10 3.5 Manual rotation (ELFRRM/ELFSRRM) ................11 3.6 Electric rotation (ELFRRE/ELFSRRE)................12 3.7 Adjusting of rotation stop (ELFRRE/ELFSRRE) ..............13 3.8 Setting the speed (ELFRRE/ELFSRRE) ................13 3.9 Reset (ELFRRRE/ELFSRRE) ................... -
Page 4: Before The First Lift
1.0 Before the first lift... The Reel Rotator is manufactured in accordance with safety directives. Among the subjects dealt with in this Instruction Manual are: - Proper application - Physical limitations of the product - Risks with improper use - Therefore please read this Instruction Manual carefully! -
Page 5: Functions And Identifications
2.0 Functions and identifications Released position Lifting/Lowering Emergency stop To release the brake: Braked position 1. Pull 2. Push Instrument board - Battery indicator - Type plate - Charging plug (internal or external charger) - Plug for extra equipment, 12V maximum 20 Amp... - Page 6 2.0 Functions and indentifications Clockwise/ Remote control for rotation (ELFRRE/ELFSRRE) counter- The remote control is used when: clockwise • Rotating the reel carriage • Setting tilt stop in both directions: See paragraph 3.7. • Setting rotation speed: See paragraph 3.8. Remote control for clamping (all models) The remote control is used when: •...
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Page 7: How To Operate The Reel Rotator
ELFSRRM & ELFSRRE Handling of reels on closed pallets - Use the Reel Rotator with straddle legs! ELFRRM & ELFRRE 3.2 Use of the Reel Rotator (ELFRRE/ELFSRRE) Conditions for rotation: Center of the gripping arms is lifted at least: ELFRRE:... -
Page 8: Clamping Of Reels
3.0 How to operate the Reel Rotator 3.3 Clamping of reels... - Page 9 3.0 How to operate the Reel Rotator Clamping: Press until the lamp lightens green. When red lamp lightens, the clamping force is not sufficient. Releasing: Press both buttons at the same time to open the gripping arms. Note: As a safety precaution, the gripping arms can only be opened, when the lifting system is without pressure.
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Page 10: Extra Support
3.0 How to operate the Reel Rotator 3.4 Extra support For reels from Ø800mm to Ø1270mm it is possible to use three-points clamping. By adjusting the shown supporting plate, so that it supports the reel, it can be prevented that the reel moves between the two plates that primarily fasten the reel. The supporting plate can also be set as stop for a certain reel diameter. -
Page 11: Manual Rotation (Elfrrm/Elfsrrm)
3.0 How to operate the Reel Rotator 3.0 How to operate the Reel Rotator 3.5 Manual rotation (ELFRRM/ELFSRRM) ATTENTION Check that the load is placed in the load center before rotating. Press the handle to position ”Release” The reel carriage can now be rotated by the gripping handle. -
Page 12: Electric Rotation (Elfrre/Elfsrre)
3.0 How to operate the Reel Rotator 3.6 Electric rotation (ELFRRE/ELFSRRE) ATTENTION Check that the load is placed in the load center before rotating. Use the remote control for the rotation: Press “A” to rotate clockwise (seen from position behind the handle). -
Page 13: Adjusting Of Rotation Stop (Elfrre/Elfsrre)
3.0 How to operate the Reel Rotator 3.7 Adjusting of rotation stop (ELFRRE/ELFSRRE) The reel carriage is factory-set to stop in 90º. If another setting is required, it can be set electronically to stop in different angles. 1) The reel carriage is placed in position 0°. 2) Short pressure on the switch A activates the setting procedure. -
Page 14: Optimum Safety
The load can be rotated, when the turning point of the reel carriage is raised more than 750 mm (ELFSRRM/ELFSRRE) and more than 825 mm (ELFRRM/ELFRRE). Below this range, it is only possible to raise/lower the reel carriage in position 0°. -
Page 15: Safety Regulations
4.0 Optimum safety ATTENTION Moving parts 4.2 Safety regulations • Never walk under a raised load! • Never stand between the gripping arms! • Before lowering the reel carriage, make certain that no foreign elements can hinder the free lowering of the reel carriage •... -
Page 16: Driving Loaded
4.0 Optimum safety 4.3 Driving loaded The Reel Rotator is designed for use on even and level floor. During transport the reel carriage shall be raised as little as possible. Transport with raised reel carriage should be made over the shortest possible distances and at low speed. 4.4 Rotation with load NOTE! Rotation is only allowed to take place, if the Reel Rotater is placed on an equal floor. -
Page 17: There Must Be A Current Supply
5.0 There must be a current supply... 5.1 Fuses - replacement There are five fuses in the electrical circuit: 100 Amp fuse in the main supply from battery 10 Amp fuse in the control current circuit 20 Amp fuse (plug for extra equipment on the instrument board) 20 Amp fuse for built-in charger 40 Amp fuse for rotation 100A 40A... -
Page 18: Long Live Reel Rotator
3. The remaining oil can be drained from the oil tank by removing the tank. Oil filling: 4. Fill oil through the filling hole on the tank. 5. Oil quantity: ELFRRM 1750 & ELFSRRM 1750 approx 3 liter ELFRRE 1750 & ELFSRRE 1750 approx 3 liter 6. -
Page 19: Adjustment Of Reel Carriage
6.0 Longe live Reel Rotator 6.3 Reel carriage adjustment Two of the rollers on the reel carriage are mounted on eccentric pins, so that they can be adjusted. The adjustable rollers are at the top. 1. Loosen screw (pos. 91) (key width 5 mm). 2. -
Page 20: Adjustment Of Steering Wheel Chains
6.0 Longe live Reel Rotator 6.5 Adjustment of steering wheel chains - Set the handle in its middle position. - Adjust the nuts (1, 2, 3 and 4) and bring the wheels into parallel. 6.6 The hydraulic pump and the gear motor The hydraulic pump has a S3 “periodic intermittent duty”... -
Page 21: Adjustment Of Side Play
6.0 Longe live Reel Rotator 6.8 Adjustment of side play 1. Loosen counter nut B. Screw (A) is loosened counter-clockwise, until resistance disappears. 2. Turn the screw clockwise, until resistance appears. The following 1.5 to 2.5 turns of the screw will be a tightening of the spring (C). 3. -
Page 22: Adjusting The Reel Rotator
7.0 Adjusting the Reel Rotator 7.1 Tensioning the chains (only ELFRRE & ELFSRRE) When the unloaded reel carriage can be tilted manually approx. 2 cm, measured at the rear carriage, the chains should be tensioned. This is done by: 1) Removing the cover from the reel carriage. 2) Loosening the gear motor (A1) 3) Loosening chain wheel (B1) 4) Turning the nut (B2), so that the large chain is tensioned, until the slack... -
Page 23: Adjusting The Switch
7.0 Justering af Rotator 7.2 Adjusting the switch (ELFRRE/ELFSRRE) The location of the reel carriage is decided by two inductive switches. A) Inductive switch on thrust ring indicates when the reel carriage is in position 0°. When the reel carriage is in position 0°, the inductive switch has to be placed right above the indication pin on the thrust ring in a distance of 2-4 mm. -
Page 24: Fault Location Key
8.0 Fault location key When the Reel Rotator is used every day, adjustments and the replacement of worn parts might be necessary. Adjustments and minor repair can easily be made on the spot. Major repairs should, however, be carried through by the dealer who has a well-trained staff and the necessary special tools. - Page 25 Cause Mending See point 6.1/6.2 Oil deficiency See separate Battery discharged instruction Fuse blown See point 5.1 10 Amp or 100 Amp Cables defective See point 5.2 See point 4.1 Max. load exceeded Air in hydraulic system See point 6.6 Pressure relief valve Contact incorrectly adjusted...
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Page 26: Good Service After Purchase
• replacements of parts have been made incorrectly or original parts have not been used and consequential damages have arisen, • if the product is changed or accessories, not being approved by Logitrans, are used. • it can not be proved that a qualified technician has performed the service check according to the requirements stated in the instruction manual (see the back page). - Page 28 Periodic service and safety inspection Service check is required once each year. Safety inspection should be performed by the dealer or other qualified persons at least once each year, unless local regulations state otherwise. The safety inspection to be performed on the basis of form no. B0342 and proved on form no.