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Suspa ELS3 Installation Instructions Manual

Table frame system - bench type
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SUSPA GmbH
Installation Instructions
English
ELS3 Table Frame System - Bench Type
Read installation instructions carefully before initial use!
Follow the safety instructions!
This partly completed machinery is intended to be incorporated into other
machinery, other partly completed machinery/equipment or to be joined
with another framework so as to form a complete machine as specified
under the Machinery Directive. The machine should be put into operation
only after a conformity evaluation procedure in accordance with the
Machinery Directive has been carried out for the complete machine.
No revision service applies to this documentation. The current installation
instructions are available at
http://www.suspa.com/de/service/downloads/

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  • Page 1 SUSPA GmbH Installation Instructions English ELS3 Table Frame System - Bench Type Read installation instructions carefully before initial use! Follow the safety instructions! This partly completed machinery is intended to be incorporated into other machinery, other partly completed machinery/equipment or to be joined with another framework so as to form a complete machine as specified under the Machinery Directive.
  • Page 2 The contents of the user information is the intellectual property of SUSPA GmbH. SUSPA GmbH expressly reserves the ownership of and copyright to the data contained in the user information. Reproduction and duplication, even in excerpts, are permitted only upon the written consent of SUSPA GmbH.

  • Page 3: Table Of Contents

    Additional instructions ........................13 Design and function ......................13 Technical specifications ........................13 4.1.1 ELS3-650-BTD-Q-BL lifting column (dual telescopic, big tube down) ........ 14 4.1.2 ELS3-650-BTD-Q-BR lifting column (dual telescopic, big tube down) ....... 15 4.1.3 Dimensions, COMPACT Controller ....................16 4.1.4...
  • Page 4 Cleaning ..............................51 Maintenance ............................51 7.3.1 Changing load conditions ........................52 7.3.2 Contamination ............................52 7.3.3 Damages to Electrical Wires ......................52 Decommissioning ......................53 Switch off adjustment function......................53 ELS3 Bench table frame system – Installation Instructions page 4...

  • Page 5: Information Concerning This Document

    Warning notice ignored may lead to injuries and damage to property Indicates a dangerous situation, which, if CAUTION Warning notice ignored may lead to minor injuries and damage to property ELS3 Bench table frame system – Installation Instructions page 5...

  • Page 6: Symbols

    Table 2 Symbols 1.3.1 Warning notice Symbol Explanation Symbol Explanation Warning against General warning sign hazardous electrical voltage Warning of hand injuries Table 3 Warning notice ELS3 Bench table frame system – Installation Instructions page 6...

  • Page 7: Identification And Notes

    GERMANY 2.3 Intended use The SUSPA ELS3 table frame system is used to adjust the height of work places in offices meant for use in seated or standing position. Together with a specifically designed frame from the SUSPA GmbH product range, the ELS3 table frame system make up the table base frame for an office workbench.

  • Page 8: Reasonably Foreseeable Misuse

    Machinery Directive. The machine should be put into operation only after a conformity evaluation procedure in accordance with the Machinery Directive has been carried out for the complete machine. SUSPA GmbH assumes no liability for damage resulting from such improper use. Intended use also includes: ...

  • Page 9: General Instructions

    2.5 General instructions 2.5.1 Warranty and liability The "General Terms and Conditions" of SUSPA GmbH always apply. They have been made available to the owner since the contract was signed at the latest. Warranty claims and liability claims for personal injury and material damage are excluded if they are attributed to one or more of the following causes: ...

  • Page 10: Target Audience Of The Installation Instructions

    A person who has no previous knowledge in the installation of mechanical and electrical components. Outside the Federal Republic of Germany, the accident prevention regulations and safety provisions of the respective country apply. ELS3 Bench table frame system – Installation Instructions page 10...

  • Page 11: Safety Instructions

    The operator of the components or the persons assigned by the same are liable for property damage and personal injury resulting from non-compliance with the instructions provided in the installation instructions. If there are any problems with the ELS3 table frame system, immediately disconnect the controller from the power supply and contact your dealer! 3.1 Responsibilities...

  • Page 12: Responsibilities Of The Operating Company

    Therefore, keep a safety clearance of at least 500 mm during the automatic traversing movement. Never leave the lifting column system unattended during automatic traversing movements. ELS3 Bench table frame system – Installation Instructions page 12...

  • Page 13: Additional Instructions

    Traversing velocity: Lifting capacity: see detailed description of the lifting column Table 5 Technical specifications (overview) *BTD: Big Tube Down **-BL: Bench left (culomn left) ***-BR: Bench right (culomn right) ELS3 Bench table frame system – Installation Instructions page 13...

  • Page 14: Els3-650-Btd-Q-Bl Lifting Column (Dual Telescopic, Big Tube Down)

    Design and function 4.1.1 ELS3-650-BTD-Q-BL lifting column (dual telescopic, big tube down, square, Bench left) View: Lifting column, bottom Technical specifications – ELS3-650-BTD-Q-BL lifting column Dimensions: Tube: 60/65/70 mm Stroke: 650 mm 591 mm Compressed length: Extended length: 1241 mm Weight: approx.

  • Page 15: Els3-650-Btd-Q-Br Lifting Column (Dual Telescopic, Big Tube Down)

    Design and function 4.1.2 ELS3-650-BTD-Q-BR lifting column (dual telescopic, big tube down, square, bench right) View: Lifting column, bottom Technical specifications – ELS3-650-BTD-Q-BR lifting column Dimensions: Tube: 60/65/70 mm Stroke: 650 mm 591 mm Compressed length: Extended length: 1241 mm Weight: approx.

  • Page 16: Dimensions Compact Controller

    420 g 264 x 103 x 37 mm Dimensions: Rated voltage: 230 V / 50 Hz For further details, see manufacturer data sheet at: http://www.logicdata.net Table 8 Technical specifications COMPACT controller ELS3 Bench table frame system – Installation Instructions page 16...

  • Page 17: Dimensions Smart Controller

    305 g 186 x 100 x 30 mm Dimensions: Rated voltage: 230V / 50 Hz For further details, see manufacturer data sheet at: http://www.logicdata.net Table 9 Technical specifications SMART controller ELS3 Bench table frame system – Installation Instructions page 17...

  • Page 18: Dimensions Smart Neo Controller

     Hand switch HSU-C-FL-LD Hand switch HSM-OD-2-LD   Hand switch HSU-MDF-4M2-LD Hand switch TOUCHbasic DN   Hand switch TOUCHfx  Hand switch TOUCHbasic IL Hand switch TOUCHinlay  ELS3 Bench table frame system – Installation Instructions page 18...

  • Page 19: Other Accessories

     Power cable (for different countries) 4.1.8 Packaging units and weights The ELS3 table frame system is - based on the design - packed into multiple packaging units for individual acceptances. IMPORTANT When handling the packaging units with ELS3 table frame systems and individual components - in this instance the lifting columns –...
  • Page 20 Do not reach into the effective range of the lifting columns during operation. Make sure that there are no people, animals or objects in the entire travel path of the lifting columns! ELS3 Bench table frame system – Installation Instructions page 20...

  • Page 21: Unpacking

    Check all components for any damage that may have occurred during transport or installation before operating the system. Do not try to dismantle the system or system components. Contact SUSPA GmbH in the event that components must be repaired or replaced. 5.2 Unpacking Proceed with the necessary diligence and caution when unpacking the system components.

  • Page 22: Scope Of Supply

    Figure 7 Bench connector Bench-to- ٠ with fixed length bench ٠ only required for the connector connection of the twin bench table group with an additional (Bench-to- Bench) Figure 8 Bench-to-Bench connector ELS3 Bench table frame system – Installation Instructions page 22...
  • Page 23 Controller COMPACT (different types) Figure 10 COMPACT controller SMART Figure 10 SMART controller SMARTneo Figure 112 SMARTneo controller Manual switch HSU-C-FL-LD (different types) Figure 13 HSU- C-FL-LD hand switch HSM-OD-2-LD ELS3 Bench table frame system – Installation Instructions page 23...
  • Page 24 SMART controller for SMART neo controller Figure 20 Example for a power cable Table 11 Scope of delivery * For Bench –to-Bench systems: 4 controllers and 4 hand switches. ELS3 Bench table frame system – Installation Instructions page 24...

  • Page 25: Disposal Of Transport And Warehouse Packaging

    4 x controller, e.g. SMART 4 x manual switch, e.g. HSU-MDF-4M2-LD  4 x power cable   2 x Bench 2 assembly kit 1 x Bench-to-Bench assembly kit  ELS3 Bench table frame system – Installation Instructions page 25...

  • Page 26: Operating Conditions

    This may impair the function. If stipulated operating conditions and maintenance instructions for the table frame  system are met, a service life of 10,000 cycles can be expected. ELS3 Bench table frame system – Installation Instructions page 26...

  • Page 27: Install Components

    When laying cables, make sure that the cable is not crushed or stretched. Position the power cord to prevent the risk of tripping. Use only accessories authorized and provided by SUSPA. The table frame system works properly only if it has been put into operation properly and individual components are controlled correctly.

  • Page 28: Installation Of The Table Frame System

    Installation 5.4.2 Installation of the table frame system For the assembly of a height-adjustable Bench system using a table frame made by SUSPA GmbH along with a customized table top to a fully assembled table group, the following requirements must be met: The table frame system is suitable for table tops with a depth of 600 mm –...
  • Page 29 Installation Figure 22 Aligning the table frame system with the table top (front view) ELS3 Bench table frame system – Installation Instructions page 29...

  • Page 30: Screwing The Lifting Columns To The Frame (Exemplary)

    (-BL). Screw the second pair of lifting columns onto the second frame and follow the  instructions described Figure 23 Fastening the lifting column (ELS3-650-BTD-Q-X-BR) to the frame using screws ELS3 Bench table frame system – Installation Instructions page 30...
  • Page 31 Installation Figure 24 Fastening the lifting column (ELS3-650-BTD-Q-X-BR) to the frame using screws Figure 25 Maximum thread depth for the installation of the lifting columns ELS3 Bench table frame system – Installation Instructions page 31...

  • Page 32: Installation Of The Adjusting Elements

    These installation steps have to be carried out for all four lifting columns. Figure 26 Installation of the adjusting elements (expander plug with adjustable glide) ELS3 Bench table frame system – Installation Instructions page 32...

  • Page 33: Assembling The Bench Connectors

    Tighten the Allen screws by approx. one rotation into the threaded holes. This makes  the installation of the bench connector easier. Figure 27 Preassembly of the M8x16 Allen screws ELS3 Bench table frame system – Installation Instructions page 33...
  • Page 34 After adjusting the bench connector to its final position, screw in and tighten the  Allen screws accordingly. The maximum permissible tightening torque is 8 Nm. Figure 28 Preassembly of the bench connector ELS3 Bench table frame system – Installation Instructions page 34...

  • Page 35: Connecting The Two Bench "Halves

    After adjusting the bench connector into its final position, screw in and tighten the  Allen screws accordingly. The maximum permissible tightening torque is 8 Nm ±1 Figure 30 Connecting both bench tables ELS3 Bench table frame system – Installation Instructions page 35...

  • Page 36: Joining Two Bench Systems To A "Group Of Four

    Connect the two bench systems at the bench connector / Bench-to-Bench connector  interface using the Allen screws form the Bench-to-Bench installation kit. ELS3 Bench table frame system – Installation Instructions page 36...
  • Page 37 Figure 32 Connecting two bench systems ATTENTION Observe the maximum torque of 8Nm when tightening the screws. CAUTION Make sure that no-one is at risk of being pinched when putting both bench systems together. ELS3 Bench table frame system – Installation Instructions page 37...

  • Page 38: Installation Of The Electrical Controller (Exemplary)

    The controller must always move with the lifting columns on their travel path! IMPORTANT Screws to fasten the controller to the table top are not included in the scope of delivery. ELS3 Bench table frame system – Installation Instructions page 38...

  • Page 39: Installation Of The Manual Switch (Exemplary)

    The manual switch must always move with the lifting columns on their travel path! IMPORTANT Screws to fasten the manual switch to the table top are not included in the scope of delivery. ELS3 Bench table frame system – Installation Instructions page 39...

  • Page 40: Electrical Connection To The Controller

    Plug the connectors of both lifting columns into the electrical controller (socket M1  and M2) For a three-legged table frame system, plug the connector of the third lifting column  into the M3 socket. ELS3 Bench table frame system – Installation Instructions page 40...

  • Page 41: Connecting The Power Cable To The Controller

    The controller may only be operated after installation. 5.4.3.3 Connecting the power cable to the controller Figure 37 Power cable connection Plug the power cable into the matching input on the controller.  ELS3 Bench table frame system – Installation Instructions page 41...

  • Page 42: Laying Of Electric Wires And Cables

    Check the electrical lines and cables to ensure that they are fastened securely and  have not been damaged. Figure 38 Installation of electrical lines – to the bottom surface of the table ELS3 Bench table frame system – Installation Instructions page 42...

  • Page 43: Alignment Of The Tables

    Reset the system (see section 6.4.2.1 and http://www.logicdata.net/de/download/  Figure 39 Fully assembled Bench system IMPORTANT Ensure that the adjustable glides are not unscrewed too far to protrude from the extension feet. ELS3 Bench table frame system – Installation Instructions page 43...

  • Page 44: Commissioning / Operation

    Excess cables and wires as well as edges can pose a risk of tripping. Avoid having loose excess cables laying around and use cable holders and/or cable ties if necessary. ELS3 Bench table frame system – Installation Instructions page 44...

  • Page 45: Tests Prior To Switching On The Machine

    IMPORTANT Ensure that the load is distributed evenly on the table frame system. Too heavy and lopsided loads may lead to premature wear of the table frame system. ELS3 Bench table frame system – Installation Instructions page 45...

  • Page 46: Duty Cycle

    All functions of the table frame system can be controlled using the manual switch. The “TOUCHbasic DN“ manual switch is a simple manual switch with control buttons to move the lifting columns up and/or down. Figure 40 TOUCHbasic DN manual switch ELS3 Bench table frame system – Installation Instructions page 46...

  • Page 47: Function Of The Manual Switch

    Figure 41 TOUCHbasic DN manual switch - reset drive IMPORTANT Perform a reset after every disassembly or exchange of the lifting columns and/or controller! IMPORTANT Observe the manufacturer manuals for the manual switch and the controller: http://www.logicdata.net ELS3 Bench table frame system – Installation Instructions page 47...

  • Page 48: Saving A Position

    (in particular, without the use of an anti- crushing device).Therefore, ensure that no objects or persons are in the danger zone (500 mm around the lifting column system), and nobody reaches into the danger zone. ELS3 Bench table frame system – Installation Instructions page 48...

  • Page 49: Faults And Error Indications

    Sudden power supply outage for the table frame system  Details and particulars regarding occurring errors and the rectification thereof can be found in the manual of the respective controller: www.logicdata.net ELS3 Bench table frame system – Installation Instructions page 49...

  • Page 50: Service And Maintenance

    Check the proper function of all safety and protective devices.  Remove any used tools, screws, aids or other objects from the operational area of  the table frame system. ELS3 Bench table frame system – Installation Instructions page 50...

  • Page 51: Maintenance Instructions

    IMPORTANT The maintenance instructions given in the following must be understood as recommendations by the manufacturer. Observe the maintenance instructions from the manufacturers of purchased parts! ELS3 Bench table frame system – Installation Instructions page 51...

  • Page 52: Changing Load Conditions

    These may be wiped off with mild cleaning agent and a cloth. 7.6.4. Damages to Electrical Wires Check the insulation of the electrical wires for visible signs of aging and wear. Replace defective or damaged wiring. ELS3 Bench table frame system – Installation Instructions page 52...

  • Page 53: Decommissioning

    Use cardboard containers and other packing material, if necessary.  Transport and storage conditions Temperature: +10 °C to +30 C (max. 60%) Rel. humidity: Table 14 Transport and storage conditions ELS3 Bench table frame system – Installation Instructions page 53...

  • Page 54: Disposal Of Components

    Have the machine disposed of properly by an authorized specialist company on  account of the potential risk of environmental pollution. 9. Spare parts Use only spare parts from the manufacturer of the lifting columns, SUSPA GmbH.  For ordering spare parts, please contact us at the following address: ...

  • Page 55: Appendix

    Figure 3 COMPACT Controller ............................16 Figure 4 SMART controller ..............................17 Figure 5 SMART neo controller ............................18 Figure 6 Example of lifting column (ELS3-650-BTD-BL, dual telescopic) ............22 Figure 7 Bench connector ..............................22 Figure 8 Bench-to-bench connector ..........................22 Figure 9 Components of the Bench 2 assembly kit ....................
  • Page 56 Figure 22 Aligning the table frame system with the table top (front view) ............. 29 Figure 23 Fastening the lifting column (ELS3-650-BTD-Q-X-BR) to the frame using screws ....30 Figure 24 Fastening the lifting column (ELS3-650-BTD-Q-X-BR) to the frame using screws ..... 31 Figure 25 Maximum thread depth for the installation of the lifting columns ..........

  • Page 57: Incorporation

    Machinery Directive 2006/42 / EC. This declaration will lose its validity if any modifications are made to the partly completed machine without consultation with us. Any unauthorized modifications in this sense excludes any liability on our part. Altdorf, ___________________________________________________ on 05/14/2019 Signature ELS3 Bench table frame system – Installation Instructions page 57...

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