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Suspa ELS3 Installation Instructions Manual

Lifting column system with electrial components
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SUSPA GmbH
Installation Instructions
English
ELS3 Lifting Column System (with Electrial
Components)
Read installation instructions carefully before initial use!
Follow the safety instructions!
This partly completed machinery is intended to be incorporated into
other machinery, other partly completed machinery/equipment or
to be joined with another framework so as to form a complete
machine as specified under the Machinery Directive. The machine
should be put into operation only after a conformity evaluation
procedure in accordance with the Machinery Directive has been
carried out for the complete machine.
No revision service applies to this documentation. The current
installation instructions are available at
http://www.suspa.com/global/downloads/

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  • Page 1 SUSPA GmbH Installation Instructions English ELS3 Lifting Column System (with Electrial Components) Read installation instructions carefully before initial use! Follow the safety instructions! This partly completed machinery is intended to be incorporated into other machinery, other partly completed machinery/equipment or to be joined with another framework so as to form a complete machine as specified under the Machinery Directive.
  • Page 2 The contents of the user information is the intellectual property of SUSPA GmbH. SUSPA GmbH expressly reserves the ownership of and copyright to the data contained in the user information. Reproduction and duplication, even in excerpts, are permitted only upon the written consent of SUSPA GmbH.

  • Page 3: Table Of Contents

    Service and maintenance ....................46 General ..............................46 Maintenance instructions ........................47 Maintenance ............................47 Decommissioning ......................49 Switch off adjustment function......................49 Storing the lifting columns......................... 49 Disposal of components ........................49 ELS3 Lifting Column System – Installation Instructions Page 3...
  • Page 4 Table of Contents Spare parts ......................... 50 Appendix ..........................51 11.1 Index of Tables ............................51 11.2 Index of Figures ............................. 52 11.3 Incorporation ............................53 ELS3 Lifting Column System – Installation Instructions Page 4...

  • Page 5: Information Concerning This Document

    Safety Draws attention to specific safety-relevant SAFETY INSTRUCTION instruction instructions or procedures. Table 1 Signal words and signal colors ELS3 Lifting Column System – Installation Instructions Page 5...

  • Page 6: Symbols

    Table 2 Symbols 1.3.1 Warning notice Symbol Explanation Symbol Explanation Warning against General warning hazardous electrical sign voltage Warning of hand injuries Table 3 Warning notice ELS3 Lifting Column System – Installation Instructions Page 6...

  • Page 7: Identification And Notes

    GERMANY 2.3 Intended use The SUSPA ELS3 lifting column system is used to adjust the height of work places in offices meant for use in seated or standing position. Together with a specifically designed frame from the SUSPA GmbH product range, the ELS3 lifting column system make up the table base frame for an office workbench.

  • Page 8: Reasonably Foreseeable Misuse

    Identification and notes after a conformity evaluation procedure in accordance with the Machinery Directive has been carried out for the complete machine. SUSPA GmbH assumes no liability for damage resulting from such improper use. Intended use also includes:  following all instructions in the installation instructions following all the safety instructions ...

  • Page 9: General Instructions

    2.5 General instructions 2.5.1 Warranty and liability The "General Terms and Conditions" of SUSPA GmbH always apply. They have been made available to the owner since the contract was signed at the latest. Warranty claims and liability claims for personal injury and material damage are excluded if they are attributed to one or more of the following causes: ...
  • Page 10 Persons with no previous knowledge in the field of installation of mechanical and electrical components. Outside the Federal Republic of Germany, the accident prevention regulations and safety provisions of the respective country apply. ELS3 Lifting Column System – Installation Instructions Page 10...

  • Page 11: Safety Instructions

    The operator of the components or the persons assigned by the same are liable for property damage and personal injury resulting from non-compliance with the instructions provided in the installation instructions. If there are any problems with the ELS3 lifting column system, immediately disconnect the controller from the power supply and contact your dealer! 3.1 Obligations...

  • Page 12: Residual Risk

    Never leave the lifting column system unattended during automatic traversing movements. IMPORTANT Observe the manuals and, in particular, the safety instructions and warnings of the manual switch and the controller manufacturer: http://www.logicdata.net ELS3 Lifting Column System – Installation Instructions Page 12...

  • Page 13: Additional Instructions

      recognized technical regulations for safe and professional working methods existing environmental protection regulations  other applicable regulations  ELS3 Lifting Column System – Installation Instructions Page 13...

  • Page 14: Design And Function

    The designation of the respective model can be found on the rating plate of the controller and the lifting column, e. g. “ELS3-650-BTD“ or “ELS3-473S-BTU”, etc.. It must be made sure that the lifting columns are only operated with controllers with the same designation.
  • Page 15 Design and function 4.1.1 ELS3-650-BTU-Q lifting column (dual telescopic, big tube up, square) View: Lifting column, bottom Technical specifications – ELS3-650-BTU-Q lifting column Dimensions: Tube: 70/65/60 mm 650 mm Stroke: 565 mm Compressed length: 1220 mm Extended length: approx. 7.0 kg...
  • Page 16 Design and function 4.1.2 ELS3-650-BTD-Q lifting column (dual telescopic, big tube down, square) View: Lifting column, bottom Technical specifications – ELS3-650-BTD-Q lifting column Dimensions: 60/65/70 mm Tube: Stroke: 650 mm Compressed length: 565 mm Extended length: 1215 mm Weight: approx. 7.0 kg Lifting capacity: 50 kg / leg –...
  • Page 17 Design and function 4.1.3 ELS3-500-BTU-Q lifting column (single telescopic, big tube up, square) View: Lifting column, bottom Technical specifications – ELS3-500-BTU-Q lifting column Dimensions: 70/65 mm Tube: 500 mm Stroke: 650 mm / 680 mm Compressed length: 1150 mm / 1180 mm...
  • Page 18 Design and function 4.1.4 ELS3-500-BTD-Q lifting column (single telescopic, big tube down square) View: Lifting column, bottom Technical specifications – ELS3-500-BTD-Q lifting column Dimensions: Tube: 65/70 mm Stroke: 500 mm Compressed length: 650 mm / 680 mm Extended length: 1150 mm / 1180 mm Weight: approx.
  • Page 19 Design and function 4.1.5 ELS3-650-BTU-RE lifting column (dual telescopic, big tube up, rectangular) View: Lifting column, bottom Technical specifications – ELS3-650-BTU-RE lifting column Dimensions: Tube: 67x107/61x101/55x95 Stroke: 650 mm Compressed length: 565 mm 1215 mm Extended length: approx. 10 kg Weight: 50 kg / leg –...
  • Page 20 Design and function 4.1.6 ELS3-650-BTD-RE lifting column (dual telescopic, big tube down, rectangular) View: Lifting column, bottom Technical specifications – ELS3-650-BTD-RE lifting column Dimensions: Tube: 67x107/61x101/55x95 Stroke: 650 mm Compressed length: 565 mm Extended length: 1215 mm Weight: approx. 10 kg 50 kg / leg –...
  • Page 21 420 g Dimensions: 264 x 103 x 37 mm Rated voltage: 230 V / 50 Hz For further details, see manufacturer data sheet at: http://www.logicdata.net Table 12 Technical specifications COMPACT controller ELS3 Lifting Column System – Installation Instructions Page 21...
  • Page 22 305 g Weight: 186 x 100 x 30 mm Dimensions: 230V / 50 Hz Rated voltage: For further details, see manufacturer data sheet at: http://www.logicdata.net Table 13 Technical specifications SMART controller ELS3 Lifting Column System – Installation Instructions Page 22...
  • Page 23 4.1.10 Control elements  Hand switch HSU-C-FL-LD  Hand switch HSM-OD-2-LD  Hand switch HSU-MDF-4M2-LD Hand switch TOUCHbasic DN  Hand switch TOUCHfx   Hand switch TOUCHbasic IL  Hand switch TOUCHinlay ELS3 Lifting Column System – Installation Instructions Page 23...
  • Page 24 The complete ELS3 lifting column system is combined into one packaging unit for individual acceptances. Therefore, the total weight of the packaging unit depends on the configuration of the ELS3 lifting column systems. The total weight of the packaging unit amounts between 15 and 25 kg here.

  • Page 25: Transport

    / weight. IMPORTANT The shipment must be made by specialized personnel of SUSPA GmbH. The further transport must be made by specialized personnel and private persons. The following points must be observed for transporting / unloading of the components: Note the center of gravity.

  • Page 26: Installation

    Check all components for any damage that may have occurred during transport or installation before operating the system. Do not try to dismantle the system or system components. Contact SUSPA GmbH in the event that components must be repaired or replaced. 6.2 Unpacking Proceed with the necessary diligence and caution when unpacking the system components.
  • Page 27 Figure 10 Example of lifting column (ELS3-650-BTU-Q, dual telescopic) Controller COMPACT (different versions) Figure 11 COMPACT controller SMART Figure 12 SMART controller SMARTneo Figure 13 SMART neo controller Continued on the next page ELS3 Lifting Column System – Installation Instructions Page 27...
  • Page 28 Figure 85 HSM-OD-2-LD manual switch HSU-MDF-4M2-LD Figure 96 HSU-MDF-4M2-LD manual switch TOUCHbasic DN Figure 107 TOUCHbasic DN manual switch TOUCHfx Figure 118 TOUCHfx manual switch TOUCHbasic IL Figure 19 TOUCHbasic IL manual switch ELS3 Lifting Column System – Installation Instructions Page 28...
  • Page 29 ELS lifting column system, rectangular lifting columns, 500 mm lift in RAL 9003: 2 x ELS3-500-BTU-RE-W   1 x controller, e.g. SMART  1 x manual switch, e.g. HSU-MDF-4M2-LD 1 x power cable  ELS3 Lifting Column System – Installation Instructions Page 29...

  • Page 30: Operating Conditions

     fields. This may impair the function. If stipulated operating conditions and maintenance instructions for the lifting column  system are met, a service life of 10,000 cycles can be expected. ELS3 Lifting Column System – Installation Instructions Page 30...

  • Page 31: Installation Of Components

    When laying cables, make sure that the cable is not crushed or stretched. Position the power cord to prevent tripping hazards. Use only accessories authorized and provided by SUSPA. The lifting column system works properly only if it has been put into operation properly and individual components are controlled correctly.
  • Page 32 6.4.2 Installation of the lifting-column system For the full assembly of a height-adjustable table using the lifting column system, a table frame made by SUSPA GmbH along with a customized table top, the following requirements must be met:  The lifting column system is suitable for table tops with a depth of 600 mm – 800 mm, see figure 5.
  • Page 33 Observe the following instructions regarding the torques of the screws and the depth of thread.) Figure 23 Screwing the lifting columns to the frame Figure 24 Maximum thread depth for the installation of the lifting columns ELS3 Lifting Column System – Installation Instructions Page 33...
  • Page 34  torque is 10 Nm. Retighten the screws crosswise to fasten the extension feet to ensure they are well  anchored. Figure 25 Screwing the foot base to the lifting column ELS3 Lifting Column System – Installation Instructions Page 34...
  • Page 35 The screws are tightened crosswise with the specified torque. IMPORTANT Screws to fasten the foot base to the lifting columns are not included in the scope of delivery. ELS3 Lifting Column System – Installation Instructions Page 35...
  • Page 36 The controller must always move with the lifting columns on their travel path! IMPORTANT Screws to fasten the controller to the table top are not included in the scope of delivery. ELS3 Lifting Column System – Installation Instructions Page 36...
  • Page 37 The manual switch must always move with the lifting columns on their travel path! IMPORTANT Screws to fasten the manual switch to the table top are not included in the scope of delivery. ELS3 Lifting Column System – Installation Instructions Page 37...
  • Page 38 Plug the connectors of both lifting columns into the electrical controller (socket M1  and M2) IMPORTANT Connect the power cable in a way to ensure sufficient cable length over the entire adjustment range. The controller may only be operated after installation. ELS3 Lifting Column System – Installation Instructions Page 38...
  • Page 39 Use caution so as not to damage the lines.  Check the electrical lines and cables to ensure that they are fastened securely and  have not been damaged. ELS3 Lifting Column System – Installation Instructions Page 39...

  • Page 40: Setting Up And Aligning The Table

    Reset the system (see section 7.4.2.1 and http://www.logicdata.net/download  Figure 33 Fully assembled table IMPORTANT Ensure that the adjustable glides are not unscrewed too far to protrude from the extension feet. ELS3 Lifting Column System – Installation Instructions Page 40...

  • Page 41: Commissioning / Operation

    IMPORTANT Ensure that the load is distributed evenly on the lifting column system. Too heavy and lopsided loads may lead to premature wear of the lifting column system. ELS3 Lifting Column System – Installation Instructions Page 41...

  • Page 42: Duty Cycle

    All functions of the lifting column system can be controlled using the manual switch. The “TOUCHbasic DN“ manual switch is a simple manual switch with control buttons to move the lifting columns up and/or down. Figure 34 TOUCHbasic DN manual switch ELS3 Lifting Column System – Installation Instructions Page 42...
  • Page 43 2-3 mm. Figure 35 TOUCHbasic DN manual switch - reset drive IMPORTANT Perform a reset after every disassembly or exchange of the lifting columns and/or controller! ELS3 Lifting Column System – Installation Instructions Page 43...
  • Page 44 Proceed as follows to have the lifting column system move automatically to a memorized position: Double-click the desired position button. The lifting column system automatically  moves to the memorized position. ELS3 Lifting Column System – Installation Instructions Page 44...

  • Page 45: Faults And Error Indications

     Sudden power supply outage for the lifting system  Details and particulars regarding occurring errors and the rectification thereof can be found in the manual of the respective controller: www.logicdata.net ELS3 Lifting Column System – Installation Instructions Page 45...

  • Page 46: Service And Maintenance

     Check the proper function of all safety and protective devices.  Remove any used tools, screws, aids or other objects from the operational area of  the lifting column system. ELS3 Lifting Column System – Installation Instructions Page 46...

  • Page 47: Maintenance Instructions

    Especially the following possible causes of system failure should be considered. IMPORTANT The maintenance instructions given in the following must be understood as recommendations by the manufacturer. Observe the maintenance instructions from the manufacturers of purchased parts! ELS3 Lifting Column System – Installation Instructions Page 47...
  • Page 48 These may be wiped off with mild cleaning agent and a cloth. 8.3.3 Damages to electrical wires Check the insulation of the electrical wires for visible signs of aging and wear. Replace defective or damaged wiring. ELS3 Lifting Column System – Installation Instructions Page 48...

  • Page 49: Decommissioning

    This includes lubricants, plastics and batteries etc. Have the machine disposed of properly by an authorized specialist company on  account of the potential risk of environmental pollution. ELS3 Lifting Column System – Installation Instructions Page 49...

  • Page 50: Spare Parts

    Spare parts 10 Spare parts Use only spare parts from the manufacturer of the lifting columns, SUSPA GmbH.  For ordering spare parts, please contact us at the following address:  SUSPA GmbH Mühlweg 33 90518 Altdorf GERMANY Telephone: +49 91 87 / 9 30-0...

  • Page 51: Appendix

    Table 4 Target group ................................10 Table 5 Technical specifications (overview) ........................ 14 Table 6 Technical specifications ELS3-650-BTU-Q lifting column ................ 15 Table 7 Technical specifications ELS3-650-BTD-Q lifting column ................ 16 Table 8 Technical specifications ELS3-500-BTU-Q lifting column ................ 17 Table 9 Technical specifications ELS3-500-BTD-Q lifting column ................

  • Page 52: Index Of Figures

    Figure 7 COMPACT Controller ................................ 21 Figure 8 SMART controller ................................22 Figure 9 SMART neo controller ..............................23 Figure 10 Example of lifting column (ELS3-650-BTU-Q, dual telescopic) ..............27 Figure 11 COMPACT controller ............................... 27 Figure 12 SMART controller ................................27 Figure 13 SMART neo controller ..............................

  • Page 53: Incorporation

    Mühlweg 33 90518 Altdorf GERMANY that the design of the partly completed machine Machine designation: ELS3 lifting column system (optionally with double-click function) Year of manufacture: 2019 Intended use: The electrically adjustable lifting column system is used to raise a countertop for seating or standing workstations in the office.

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