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SUSPA GmbH
Installation Instructions
English
SUSPA ELS3-500S-BTU-Q-HeavyDuty
including
2-leg or 4-leg HeavyDuty Subframe
Read installation instructions carefully before initial use!
Follow the safety instructions!
This partly completed machinery is intended to be incorporated into other
machinery, other partly completed machinery/equipment or to be joined
with another framework so as to form a complete machine as specified
under the Machinery Directive. The machine should be put into operation
only after a conformity evaluation procedure in accordance with the
Machinery Directive has been carried out for the complete machine
No revision service applies to this documentation. The current installation
instructions are available at
https://www.suspa.com/global/downloads/
September 2018
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Related Manuals for Suspa ELS3-500S-BTU-Q-HeavyDuty
Summary of Contents for Suspa ELS3-500S-BTU-Q-HeavyDuty
- Page 1 SUSPA GmbH Installation Instructions English SUSPA ELS3-500S-BTU-Q-HeavyDuty including 2-leg or 4-leg HeavyDuty Subframe Read installation instructions carefully before initial use! Follow the safety instructions! This partly completed machinery is intended to be incorporated into other machinery, other partly completed machinery/equipment or to be joined with another framework so as to form a complete machine as specified under the Machinery Directive.
- Page 2 92237 Sulzbach-Rosenberg GERMANY or its legal successor. The contents of the user information is the intellectual property of SUSPA GmbH. SUSPA GmbH expressly reserves the ownership of and copyright to the data contained in the user information. Reproduction and duplication, even in excerpts, are permitted only upon the written consent of SUSPA GmbH.
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Page 3: Table Of Contents
Mounting the Electrical Controller ........................46 6.3.4 Mounting the Manual Switch ..........................49 6.3.5 Overall Installation ..............................51 6.3.6 Laying Electric Wires and Cables ........................52 Space Requirements ............................... 53 Component Alignment ............................53 SUSPA ELS3 HeavyDuty - Installation Instruction Page 3... - Page 4 Damages to Electrical Wires ..........................66 Decommissioning ......................67 Component Storage ............................... 67 Disposal of Components ............................67 Appendix ..........................68 10.1 Index of Tables ................................. 68 10.2 Index of Figures ............................... 69 10.3 Incorporation ................................71 SUSPA ELS3 HeavyDuty - Installation Instruction Page 4...
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Page 5: Information Concerning This Document
Draws attention to specific safety- SAFETY INSTRUCTION Safety instruction relevant instructions or procedures. Table 1 Signal words and signal colors SUSPA ELS3 HeavyDuty - Installation Instruction Page 5... -
Page 6: Symbols
Table 2 Symbols 1.3.1 Warning Notice Symbol Explanation Symbol Explanation Warning against General warning sign hazardous electrical voltage Warning against risk of Warning of hot hand injuries surfaces Table 3 Warning SUSPA ELS3 HeavyDuty - Installation Instruction Page 6... -
Page 7: Identification And Notes
098 10015 Adapter DIN (female) to Molex (male) for motor Sheet 198 1002A SMS SCT4 controller (including power cord) 098 10087 manual switch UBM-F02 or 098 10088 manual switch UBS 6 LCD Table 4 Components SUSPA ELS3-500-HeavyDuty system; 2-leg Height Adjustment System 4-leg Height Adjustment System 004 102767 ELS3-500S-BTU-Q-S-HD... - Page 8 153 11925 Frame set HD 2-leg 197 10172 Accessories kit HD 2-leg table Optional 197 10174 Connection set HD Optional 158 10528 Extension set HD Table 6 Components of HeavyDuty subframe; 2-leg Height Adjustment System SUSPA ELS3 HeavyDuty - Installation Instruction Page 8...
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Page 9: Manufacturer
197 10173 Accessories kit HD 4-leg table Optional 197 10174 Connection set HD Optional 158 10528 Extension set HD Table 7 Components of HeavyDuty subframe; 4-leg Height Adjustment System 2.2 Manufacturer SUSPA GmbH Mühlweg 33 90518 Altdorf GERMANY SUSPA ELS3 HeavyDuty - Installation Instruction Page 9... -
Page 10: Intended Use
In this case, the safety and protective functions of the Height Adjustment System may be impaired. SUSPA GmbH assumes no liability for damage resulting from such improper use. -
Page 11: Reasonably Foreseeable Misuse
▪ Any modifications to the Height Adjustment System including the HeavyDuty subframes as well as any add-ons or conversions without prior consultation with the company, SUSPA GmbH ▪ Operating the entire Height Adjustment System contrary to specifications provided in the operating instructions regarding safety instructions, installation, operation, and malfunctions ▪... -
Page 12: General Instructions
2.5 General Instructions 2.5.1 Warranty and Liability The "General Terms and Conditions" of SUSPA GmbH always apply. These are made available to the owner upon signing of the contract at the latest. Warranty claims and liability claims for personal injury and material damage are excluded if they are attributed to one or more of the following causes: ▪... -
Page 13: Target Audience Of The Installation Instructions
A person who has been instructed and, if required, trained by a specialist in the tasks assigned to them, the possible dangers of improper conduct, the required safety equipment and safety measures. SUSPA ELS3 HeavyDuty - Installation Instruction Page 13... - Page 14 Height Adjustment System. The external professional personnel conduct the transport up to the transfer to the operator. Private person A person who has no previous knowledge in the installation of mechanical and electrical components. SUSPA ELS3 HeavyDuty - Installation Instruction Page 14...
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Page 15: Safety Instructions
Please note all warning and safety instructions in these installation instructions. The following circumstances could increase the hazard potential of the component: ▪ Danger posed to persons through mechanical influences ▪ Malfunctions that may impair the safety during operation of the component SUSPA ELS3 HeavyDuty - Installation Instruction Page 15... -
Page 16: Operating Company's Obligations
Applicable and binding accident-prevention regulations ▪ Applicable and binding regulations at the place of use ▪ Recognized technical regulations for safe and professional working methods ▪ Existing environmental protection regulations ▪ Other applicable regulations SUSPA ELS3 HeavyDuty - Installation Instruction Page 16... -
Page 17: Design And Function
IP 40 in accordance with DIN EN 60529 Manual switch: IP 40 in accordance with DIN EN 60529 Traversing cycles At least 10,000 cycles in compliance with maintenance Table 9 Technical Specifications SUSPA ELS3 HeavyDuty - Installation Instruction Page 17... - Page 18 Column Foot base with leveling feet Figure 1: 2-leg HeavyDuty subframe Top frame Fixing plate Cross beams S/E Lifting element / Column Foot base with leveling feet Figure 2: 4-leg HeavyDuty subframe SUSPA ELS3 HeavyDuty - Installation Instruction Page 18...
- Page 19 For lifting elements / columns: Type: ELS3-500S-BTU-Q-S-HD Table 11: Technical specifications of extension foot (Base) IMPORTANT The noise emission level of the Height Adjustment System including the HeavyDuty subframe is considerably less than 70 dBA. SUSPA ELS3 HeavyDuty - Installation Instruction Page 19...
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Page 20: Design And Function Of The Height Adjustment System Including The Heavyduty Subframes
The following explains how the subsystems work together and make the raising and lowering of the Height Adjustment System possible. Figure 3 Electrical controller SMS SCT4 Figure 5 Simple manual switch UBM-F/2-p Figure 4 Electrical Figure 6 Programmable manual switch UBS/6- lifting element LCD (optional) SUSPA ELS3 HeavyDuty - Installation Instruction Page 20... - Page 21 Column Foot base with leveling feet Figure 7: 2-leg HeavyDuty subframe Top frame Fixing plate Cross beams S/E Lifting element / Column Foot base with leveling feet Figure 8: 4-leg HeavyDuty subframe SUSPA ELS3 HeavyDuty - Installation Instruction Page 21...
- Page 22 Depending on the direction of the arrow the motor moves the lifting elements up or down. SUSPA ELS3 HeavyDuty - Installation Instruction Page 22...
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Page 23: Transport
/ weight. IMPORTANT The shipment must be made by professional personnel of SUSPA GmbH. The further transport must be made by professional personnel and private persons. The following points must be observed for transporting / unloading of the components: ... -
Page 24: Installation
Check all components for any damage that may have occurred during transport or installation before operating the system. Do not try to dismantle the system or system components. Contact SUSPA GmbH in the event that components must be repaired or replaced. 6.1 Unpacking Proceed with the necessary diligence and caution when unpacking the system components. -
Page 25: Checklist Of All Components Included In The Delivery
153 11925 Frame set HD 2-leg 197 10172 Accessories kit HD 2-leg table Optional 197 10174 Connection set HD Optional 158 10528 Extension set HD Table 13 Scope of supply for a 2-leg HeavyDuty subframe SUSPA ELS3 HeavyDuty - Installation Instruction Page 25... - Page 26 153 11926 Frame set HD 4-leg FKP4 197 10173 Accessories kit HD 4-leg table Optional 197 10174 Connection set HD Optional 158 10528 Extension set HD Table 15 Scope of supply for a 4-leg HeavyDuty subframe SUSPA ELS3 HeavyDuty - Installation Instruction Page 26...
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Page 27: Operating Conditions
For example: Lighting in accordance with ASR A3.4 The Technical Rules for Workstations (ASR) reflect the state of the art technology, occupational medicine and occupational hygiene and other sound knowledge for the setup and operation of workstations. SUSPA ELS3 HeavyDuty - Installation Instruction Page 27... -
Page 28: Install Components
Keep electrical cord away from sharp edges and moving parts. Avoid contact with moisture and heat. Attach the electrical wires and power cords to the workstation or structure using cable ties or clips. SUSPA ELS3 HeavyDuty - Installation Instruction Page 28... - Page 29 Height Adjustment System including the HeavyDuty subframe into operation, but have the damaged components replaced by your supplier. Also check the power cable for damage. Make sure to replace damaged power cables in any case. SUSPA ELS3 HeavyDuty - Installation Instruction Page 29...
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Page 30: Mounting The Lifting Elements Including The Heavyduty Subframe
Installation 6.3.2 Mounting the Lifting Elements Including the HeavyDuty Subframe Remove the protective packaging in which the lifting elements and the components of the HeavyDuty subframe are packaged. Figure 9 Packaging SUSPA ELS3 HeavyDuty - Installation Instruction Page 30... - Page 31 Connecting set HD (Optional) Screw M8x50 Washer 8.4x20 Self-locking nut M8 Extension set HD (Optional) Extension bracket, right Extension bracket, left Allen screw M6x16 side side Figure 10 Scope of supply for mounting accessories SUSPA ELS3 HeavyDuty - Installation Instruction Page 31...
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Page 32: Assembling Lifting Elements Including The 2-Leg Heavyduty Subframe
Figure 11. In the next step, the fixing plates are hooked into the two cross beams E. The finally assembled top frame is illustrated in Figure 12. Top frame Cross beams E Cross beams S Fixing plate Figure 12 Assembled top frame of the 2-leg system SUSPA ELS3 HeavyDuty - Installation Instruction Page 32... - Page 33 Make sure that the electrical lines of each leg of the work surface can be laid without putting them under mechanical tension by maintaining the permissible bending radius of 57 mm (single) and 86 mm (multiple). The electrical wires to the lifting elements are each 1.2 m long. SUSPA ELS3 HeavyDuty - Installation Instruction Page 33...
- Page 34 (recommended tightening torque: 10 Nm). Fit the leveling feet with screws by hand in the foot bases. The alignment of the 2-leg system with the HeavyDuty subframe is described in section 6.5 "Aligning components". SUSPA ELS3 HeavyDuty - Installation Instruction Page 34...
- Page 35 Mounting the cable tray Figure 17 Cable tray hooked into the cross beams S The clips of the cable tray are hooked into the cavities of the two middle cross beams S. SUSPA ELS3 HeavyDuty - Installation Instruction Page 35...
- Page 36 M8x50 screws, the M8 washers and the self-locking M8 nut supplied. Use a size 6 Allen wrench for mounting the screws and a size SW17 open-end wrench for the self-locking nuts. SUSPA ELS3 HeavyDuty - Installation Instruction Page 36...
- Page 37 In the process, you have to consider that additional loads attached to the rear side does not cause any risk of tipping over for the HeavyDuty subframe and the max. permissible load of every individual HeavyDuty subframe is complied with. SUSPA ELS3 HeavyDuty - Installation Instruction Page 37...
- Page 38 Installation Mounting accessories for mounting the customized tabletop IMPORTANT The tabletop is not available in the SUSPA scope of supply since this is freely selectable by the customer depending on the application and design requirement. Rear wall screw, 5.0x60 Fixing plate...
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Page 39: Assembling Lifting Elements Including The 4-Leg Heavyduty Subframe
Figure 16. In the next step, the fixing plates are hooked into the two cross beams E. The finally assembled top frame is illustrated in Figure 23. Top frame Cross beams E Cross beams S Fixing plate Figure 23 Assembled top frame of the 4-leg system SUSPA ELS3 HeavyDuty - Installation Instruction Page 39... - Page 40 Make sure that the electrical lines of each leg of the work surface can be laid without putting them under mechanical tension by maintaining the permissible bending radius of 57 mm (single) and 86 mm (multiple). The electrical wires to the lifting elements are each 1.2 m long. SUSPA ELS3 HeavyDuty - Installation Instruction Page 40...
- Page 41 Check the mounting screws of the foot bases in order to ensure that they are fastened securely to the lifting elements. Take care not to over-tighten the lifting element-mounting screws (recommended tightening torque: 10 Nm) SUSPA ELS3 HeavyDuty - Installation Instruction Page 41...
- Page 42 Mounting the cable tray Figure 28 Cable tray hooked into the cross beams S The clips of the cable tray are hooked into the cavities of the two middle cross beams S. SUSPA ELS3 HeavyDuty - Installation Instruction Page 42...
- Page 43 Check the mounting screws of the connection set HD to ensure that the two fixing plates are fixed tightly to one another. Take care not to over-tighten the mounting screws (recommended tightening torque: max. 10 Nm). SUSPA ELS3 HeavyDuty - Installation Instruction Page 43...
- Page 44 In the process, you have to consider that additional loads attached to the rear side does not cause any risk of tipping over for the HeavyDuty subframe and the max. permissible load of every individual HeavyDuty subframe is complied with. SUSPA ELS3 HeavyDuty - Installation Instruction Page 44...
- Page 45 Installation Mounting accessories for mounting the customized tabletop IMPORTANT The tabletop is not available in the SUSPA scope of supply since this is freely selectable by the customer depending on the application and design requirement. Rear wall screw, 5.0x60 Fixing plate...
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Page 46: Mounting The Electrical Controller
In doing so, the controller is placed in the cable tray hooked in between the cross beams S and the lifting elements are connected to the controller. SUSPA ELS3 HeavyDuty - Installation Instruction Page 46... - Page 47 Make sure that connecting cables do not have kinks or are not exposed to mechanical stress. IMPORTANT For protection against over-voltage that may occur during thunderstorms, it is recommended that you install over-voltage protection. Get advice from an electrical installation engineer. SUSPA ELS3 HeavyDuty - Installation Instruction Page 47...
- Page 48 This enables ease of working in case you need to do service work. Ensure that there is adequate air circulation during installation. There is, in fact, little heat developed by the controller, but nonetheless, it exists. Figure 36 Electrical controller dimensions-connections SUSPA ELS3 HeavyDuty - Installation Instruction Page 48...
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Page 49: Mounting The Manual Switch
When attaching, insert metal washers between the screws and the manual switch to prevent damage to the controller housing. Figure 37 Mounting the simple manual switch UBM-F/2-p Figure 38 Dimensions of the simple manual switch UBM-F/2-p SUSPA ELS3 HeavyDuty - Installation Instruction Page 49... - Page 50 Installation Figure 39 Mounting of the programmable manual switch UBS/6-LCD Figure 40 Dimensions of the programmable manual switch UBS/6-LCD SUSPA ELS3 HeavyDuty - Installation Instruction Page 50...
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Page 51: Overall Installation
(order number: 198 10134) (Figure 41: Connection no. 8). There is no contact made with connection no. 7 and thus, it remains open. SUSPA ELS3 HeavyDuty - Installation Instruction Page 51... -
Page 52: Laying Electric Wires And Cables
Check the electrical lines and cables to ensure that they are fastened securely to the work surface and have not been damaged during the operation. Figure 42 Coiling of electric wires and cables SUSPA ELS3 HeavyDuty - Installation Instruction Page 52... -
Page 53: Space Requirements
SW17 size nut (for this purpose, also see Figure 44). Leveling feet with threaded bolts and SW17 size hex nut SW17 size counter Figure 44 Adjusting the work surface with a spirit level SUSPA ELS3 HeavyDuty - Installation Instruction Page 53... - Page 54 One indicator of a uniform load distribution during operation of the Height Adjustment System is that all the lifting elements in the area of drive units (motor / cable outlet) have the same temperature. SUSPA ELS3 HeavyDuty - Installation Instruction Page 54...
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Page 55: Operation
Connect the work surface to the power supply only after checking the above-mentioned aspects. Allow the controller to adjust to the change from cold to hot environments for a few hours before putting them into operation, otherwise condensed water may damage them. SUSPA ELS3 HeavyDuty - Installation Instruction Page 55... -
Page 56: Duty Cycle
Height Adjustment System. Ensure adequate ventilation to ensure sufficient heat dissipation from the components of the Height Adjustment System and do not exceed the duty cycle. SUSPA ELS3 HeavyDuty - Installation Instruction Page 56... -
Page 57: Manual Switch
Press both direction keys simultaneously. The work surface moves gradually to the lower mechanical end stop. The controller acknowledges this reset drive with a signal tone. Table 18 Function of the simple manual switch UBM-F/2-p SUSPA ELS3 HeavyDuty - Installation Instruction Page 57... -
Page 58: Programmable Manual Switch Ubs/6-Lcd (Optional)
The controller acknowledges the successful storage of the position with a signal tone. The memory position is retained even after a power failure. Repeat the procedure described to store new memory positions. SUSPA ELS3 HeavyDuty - Installation Instruction Page 58... -
Page 59: Perform Reset
Do not disassemble the system components (e.g. the electrical controller, switches, …), except when you have been authorized by SUSPA GmbH to do so. Any attempt to repair the system or the system components without the authorization of SUSPA GmbH will void the warranty. -
Page 60: Fault And Operational Messages
Perform reset drive (block drive): Press both direction keys and hold, until the drive arrives at the lower mechanical end position. (Controller acknowledges successful reset with signal tone). SUSPA ELS3 HeavyDuty - Installation Instruction Page 60... -
Page 61: Troubleshooting
Make note of the user groups in section 2.5.3. IMPORTANT Pay attention to the initialization (reset movement) in section 7.5. SUSPA ELS3 HeavyDuty - Installation Instruction Page 61... - Page 62 Check the load on the table if the fault persists. ▪ Initialize the controller once more. ▪ Notify your service partner if the controller is still not working. ▪ Table 21 Troubleshooting SUSPA ELS3 HeavyDuty - Installation Instruction Page 62...
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Page 63: Malfunctions In The Cycle Procedure
▪ The type of malfunction is displayed on the manual switch ▪ The fault must be rectified Please contact the professional personnel when the malfunction is not rectified without additional assistance. SUSPA ELS3 HeavyDuty - Installation Instruction Page 63... -
Page 64: Service And Maintenance
Check the proper function of all safety and protective devices. Remove any used tools, screws, aids or other objects from the operational area of the Height Adjustment System including the HeavyDuty subframe. SUSPA ELS3 HeavyDuty - Installation Instruction Page 64... -
Page 65: Instructions For Maintenance
HeavyDuty subframe is obligated to document maintenance-related observations and to supplement and add specifications to the maintenance list in these installation instructions on their own. In addition, the maintenance instructions of the manufacturers of outsourced parts must be observed and followed! SUSPA ELS3 HeavyDuty - Installation Instruction Page 65... -
Page 66: Changing Load Conditions
8.3.3 Damages to Electrical Wires Check the insulation of the electrical wires for visible signs of aging and wear. Replace defective or damaged wiring. SUSPA ELS3 HeavyDuty - Installation Instruction Page 66... -
Page 67: Decommissioning
This includes lubricants, plastics and batteries etc. Have the machine disposed of properly by an authorized specialist company on account of the potential risk of environmental pollution. SUSPA ELS3 HeavyDuty - Installation Instruction Page 67... -
Page 68: Appendix
Table 2 Symbols ................................. 6 Table 3 Warning ................................6 Table 4 Components SUSPA ELS3-500-HeavyDuty system; 2-leg Height Adjustment System .... 7 Table 5 Components SUSPA ELS3-500-HeavyDuty system; 4-leg Height Adjustment System .... 7 Table 6 Components of HeavyDuty subframe; 2-leg Height Adjustment System ........8 Table 7 Components of HeavyDuty subframe;... -
Page 69: Index Of Figures
Figure 32 Mounting the tabletop (not included in the scope of supply) on the 4-leg HeavyDuty subframe .................................... 45 Figure 33 Mounting the electrical controller (Screw connection: left 3x, right 1x) ........46 SUSPA ELS3 HeavyDuty - Installation Instruction Page 69... - Page 70 Figure 43 Adjusting the work surface with a spirit level ..................53 Figure 44 Adjusting the work surface with a spirit level ..................53 Figure 45 Simple manual switch UBM-F/2-p ......................57 Figure 46 Programmable manual switch UBS/6-LCD (optional) ..............57 SUSPA ELS3 HeavyDuty - Installation Instruction Page 70...
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Page 71: Incorporation
SUSPA GmbH Mühlweg 33 90518 Altdorf GERMANY that the design of the partly completed machine: Machine identification: SUSPA ELS3-500-HeavyDuty including 2-leg or 4-leg HeavyDuty subframe Year of construction: 2018 Designated use: SUSPA ELS3-500-HeavyDuty including 2-leg or 4-leg HeavyDuty subframe is used to adjust the height of table systems...
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