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Farmi Forest Corporation CH180HF Operation, Maintenance And Spare Parts Manual

Chipper and hydraulic feeder
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3525078
43514985
A-EN-160610-ER
FROM MACHINE:
OPERATION, MAINTENANCE
AND SPARE PARTS MANUAL
CHIPPER AND
HYDRAULIC FEEDER
CH180HF + F180
READ THIS OPERATION AND MAINTENANCE MANUAL CAREFULLY
BEFORE USING THE MACHINE
Farmi Forest Corporation
Ahmolantie 6
FIN-74510 Iisalmi, Finland
Tel. +358 (0)17 83 241
Fax. +358 (0)17 8324 372
www.farmiforest.fi

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  • Page 1 A-EN-160610-ER FROM MACHINE: OPERATION, MAINTENANCE AND SPARE PARTS MANUAL CHIPPER AND HYDRAULIC FEEDER CH180HF + F180 READ THIS OPERATION AND MAINTENANCE MANUAL CAREFULLY BEFORE USING THE MACHINE Farmi Forest Corporation Ahmolantie 6 FIN-74510 Iisalmi, Finland Tel. +358 (0)17 83 241 Fax.
  • Page 2 CH180HF WARNINGSYMBOLS IN THIS MANUAL • imminent danger which could cause serious personal injury or death DANGER! • danger which could cause personal injury WARNING! • conditions or misuse that could damage equipment or machinery CAUTION! • reminders, such as for performing checks or carrying out...
  • Page 3 CH180HF MANUFACTURER’S DECLARATION OF CONFORMITY Farmi Forest Corporation Ahmolantie 6, FIN-74510 IISALMI, Finland Informs that the machine, launched on to the market Farmi chipper and hydraulic feeder (make) CH180HF (type) (serial number) conforms to the directives 2006/42/EC and 89/336/EC, as amended, and the national regulations bringing these directives into force.

  • Page 4: Table Of Contents

    FEEDER HF180 FEED CHUTE HF180 FEED CHUTE F180 BEARING SYSTEM DISCHARGE PIPE MOUNTING FRAME When ordering spare parts, please indicate machines type from the machine plate, spare parts order number, description and quantity required. Example. CH180HF, knife, 43510220 , 2 pc...

  • Page 5: Safety Instructions

    CH180HF SAFETY INSTRUCTIONS Written authorization must be requested from the manufacturer for any These safety instructions are meant for the owners alterations to the machine. of FARMI equipment, as well as those who operate, service or repair it. CAUTION! The instructions help with: STARTING •...
  • Page 6 CH180HF OPERATION MAINTENANCE Many occupational accidents • The machine may only be serviced and repaired take place in abnormal by professionals. circumstances. Therefore it is • Electrical and hydraulic faults may only be important to take into account repaired by authorized professionals.
  • Page 7 CH180HF SAFETY INSTRUCTIONS If sprays or contact with the skin cannot be FOR HYDRAULIC CIRCUITS avoided, use protective gloves, goggles and clothing as necessary. Do not use oily clothing. Work on hydraulic equipment may only be Avoid discharging hydraulic oil into the carried out by professional hydraulic engineers.

  • Page 8: Stickers And Plates

    CH180HF STICKERS AND PLATES These plates and stickers must be found on the chipper. Replace missing plates or stickers immediately. 1. Machine plate (41012510) 2. Manufacturer sticker (40605214)
  • Page 9 CH180HF 3. Note! (41015500) Note! See operation and maintenance manual. Note! Stop the engine and remove the PTO shaft for maintenance. Risk of cutting injury! Stop the engine and wait until the disk has stopped. 4. Wear hearing protection. (40142080) 5.
  • Page 10 CH180HF 8. Stand on the left side of feeder. (41015690) 9. Stay away from revolving parts. (41015600) 10. Control handle, left (41016060) This sticker shows the movements of the control handle. R = reverse STOP = stop F = feed 11.

  • Page 11: Presentation Ch180

    CH180HF PRESENTATION CH180 MAIN COMPONENTS CH180 UPPER CHAMBER The FarmiCH180 is a double-knife disk cutter for LOWER CHAMBER chipping wood up to ø180 mm, for processing DISK wood waste from, e.g., the side of jogging tracks KNIFE or roads, for other environmental chipping duties...
  • Page 12 CH180HF DIMENSIONS CH180HF TECHNICAL DATA CH180 Type disc chipper Output 5-20 m Chip length 10, 12 or 14 mm Max. wood diameter 180 mm Power demand 30-70 kW PTO rpm 540 or 1000 rpm Number of knives 2 pc Power source...

  • Page 13: Presentation Hf180

    CH180HF PRESENTATION HF180 MAIN COMPONENTS HF180 CONTROL HANDLE The hydraulic feeder device facilitates the DIRECTION VALVE handling of material that would otherwise be fed FLOW CONTROL VALVE with difficulty. The quality of the chips improves as HYDRAULIC MOTOR the feeding speed remains constant.

  • Page 14: Lifting

    Lifting points for each machine are marked with hook symbols. CAUTION! CH180HF 380 kg Fig. 4. Mounting the feeder Attach the return hose either to the free return connection or directly to the tank. An oil filter is recommended in the return line. See Fig 4b.

  • Page 15: Operation

    CH180HF OPERATION CONTROL HANDLE The HF 180 is operated with a control handle, which has 4 positions: REVERSE R The feeder reel spins outward and wood comes out of the feeder. STOP The feeder reel ceases to spin and the feeding stops.
  • Page 16 CH180HF OPERATION Ensure that the feed funnel is empty. Turn on the tractor hydraulics or connect an external power source (OEM). Before feeding the material, ensure that nails, stones etc will not get into the chipper amongst the material to be chipped.

  • Page 17: Setting The Feeder Speed

    CH180HF Observe the revolutions of Do not work in front of the the feeder reels. If the feeder feeder if not necessary! reel stops, switch the control Feeder reels can wrench the handle to REVERSE R wood up or to the right.

  • Page 18: Emptying The Chipper After Use

    CH180HF EMPTYING THE CHIPPER AFTER USE SHORTENING THE PTO SHAFT Before stopping the chipper, chip about 80-100 mm Connect the device to the tractor. wood. Let the blades cut a few centimetres, after Measure the distance between the splined which reverse the feed direction to clean the blades.

  • Page 19: Operating The Chipper

    CH180HF OPERATING THE CHIPPER Never disconnect the hydraulics from high rpm. This will cause a risk of INSPECTIONS PRIOR TO OPERATION cavitation and may damage the hydraulic motor. • Tighten the tractor boom limiters. CAUTION! Check that no sounds •...
  • Page 20 CH180HF ROTATING KNIVES! Knives can cause cutting injury. Do not reach inside SPRING WASHERS the feed chute with hands or feet. DANGER! M10 X 40 NUT M10 FIRE HAZARD! Always keep adequate fire-fighting equipment on hand when using the chipper.

  • Page 21: Periodic Maintenance

    CH180HF PERIODIC MAINTENANCE PERIODIC INSPECTIONS • With new machines, check the mounting bolts Always disengage the PTO for tightness after the first operating hour, and stop the tractor and tightening them if necessary. T chipper fully before ightening torques are shown in table.

  • Page 22: Knife And Anvil Maintenance

    CH180HF KNIFE AND ANVIL MAINTENANCE LUBRICATING THE BEARINGS • The bearings are lubricated at the factory, Read the safety instructions. and a similar lubricant should be used for sub- The disk continues rotating sequent lubrication (Shell Alvania Grease R 3.
  • Page 23 CH180HF REMOVING THE KNIVES The knives need sharpening when • the self-feeding of wood has decreased; • the power demand has increased; • the chip surface is rough. Locking pin Normally, the knives can be sharpened several times without actually being removed (with, e.g., a sharpening stone or belt grinder).
  • Page 24 CH180HF INSTALLING THE KNIVES AND ANVILS • Check the condition of the fastening bolts and nuts. • Install the knives and anvils and tighten the fastening bolts to the torques specified in table. fastening bolt side • Adjust the knife-to-anvil clearance.

  • Page 25: Replacing The Splined Shaft

    CH180HF chip length knife-to-anvil clearance 1,2-1,5 mm disc adjusting nut (C) adjusting bolt (B) vertical anvil locking bolt (A) knife vertical anvil knife fastenign bolt horizontal anvil Fig. 19. Cross-section of the disk and knives / anvils REPLACING THE SPLINED SHAFT Heat the joint area, if necessary.

  • Page 26: Maintenance

    CH180HF MAINTENANCE • The feeder reel bearing has been permanently greased and does not require routine maintenance. • Grease the bearings of the reel holder axis once a week. • Check and tighten screws often enough. • Regularly monitor the condition of the hydraulic hoses and the tightness of the connections.

  • Page 27: Installation Of The "No Stress" Device

    CH180HF INSTALLATION OF THE “NO STRESS” DEVICE The No stress feed rate controller which monitors the chipping machine wheel’s speed and stops the feed rolls, if the wheel speed drops below the set limit value, is available as an option.

  • Page 28: Hydraulics Circuit Diagram Hf180

    CH180HF HYDRAULICS CIRCUIT DIAGRAM HF180...

  • Page 29: No Stress Nsh

    CH180HF NO STRESS NSH Part Order no Description Remarks 43481630 No Stress fastening 52063690 Screw M14X60 DIN931 88ZN 52200060 Washer M14 DIN126 58ZN 56049750 Cartridge valve complet 56049720 Cartridge valve 56049730 Valve cage 56049740 Solenoid spool 56620693 Coupling 1/2” L45...

  • Page 30: Nsh Electrics

    CH180HF NSH ELECTRICS...
  • Page 31 CH180HF NSH ELECTRICS Part Order no Description Remarks 03489360 Control box 55129019 43483180 Plate 55128011 Plug with 7 poles 54946380 Cabel 6,0 m, 2x2,5 55119070 Hirschmann angle adapter with diode 55144780 Seal 54946397 Cabel 1,0 m, 3x1,5 55121420 Inductive detector...

  • Page 32: Hydraulics Hf180

    CH180HF 03517200 HYDRAULICS HF180...
  • Page 33 CH180HF 03517200 HYDRAULICS HF180 Part Order no Description Remarks 56075330 Directional control valve 56070832 Flow regulator valve 56001951 Hydraulic motor MP400 58217746 Seal kit 03484330 Hose assy 2,2 m 03512560 Hose assy 2,7 m 56526163 Hose assy K1/2”S L=1,1 m...

  • Page 34: Ch180 Frame

    CH180HF 03516050 CH180 FRAME...
  • Page 35 CH180HF 03516050 CH180 FRAME Part Order no Description Remarks 33525200 Lower frame 43516190 Lower housing 43516250 Mounting frame 33525130 Upper frame 43511970 Protective plate 43514210 Protective plate Double disc see pages 36-37 Single disc see pages 36-37 43518170 Protective plate...

  • Page 36: Ch180 Disc

    CH180HF CH180 DISC Part Order no Description Remarks 43525250 Bearing unit 43525270 Bearing housing 43525240 Labyrinth ring 43525260 Bearing housing cover 43525230 Labyrinth sleeve 52401015 Grease nipple 1/8” 54512345 Spherical roller bearing...

  • Page 37: Adjusting The Chip Length

    CH180HF CH180 DISC Part Order no Description Remarks 43517200 Disc, single 43516750 Disc, double 33525400 Disc, double from machine: 3520071 43517300 Bearing unit complete 43525250 Bearing unit from machine: 3520050 43510220 Knife 52060258 Screw M10X40 DIN933 88ZN 52117108 Lock nut...

  • Page 38: Belt Transmission Ch180T

    CH180HF BELT TRANSMISSION CH180T i=2,1 5.4 5.3 5.5 5.2 15 14...
  • Page 39 CH180HF BELT TRANSMISSION CH180T i=2,1 Part Order no Description Remarks 43514300 Belt pulley D315 43514450 Bearing housing 43514330 Belt pulley complete 43514350 Belt pulley D150 43514340 Tapered adapter sleeve 52214269 Lock washer M12 NORD-LOCK 52062023 Screw M12X30 DIN933 88ZN 54822382...

  • Page 40: Feeder Hf180

    CH180HF 03516600 FEEDER HF180...
  • Page 41 CH180HF 03516600 FEEDER HF180 Part Order no Description Remarks 43516650 Frame 43516700 Reel shaft 33518200 Feeder roll 43519050 Side plate Motor side 43519060 Side plate 43519070 Protective plate 43516680 Locking pin 43516870 Fastening flange 52110420 Hand lever 52062840 Eyebolt M12X120 88ZN...

  • Page 42: Feed Chute Hf180

    CH180HF 03517100 FEED CHUTE HF180...
  • Page 43 CH180HF 03517100 FEED CHUTE HF180 Part Order no Description Remarks 43517000 Feed chute 43520790 Safety handle 43524440 Control rod 52842170 Ring splint 6X42 DIN11023 43511990 Control valve cover 52070620 Screw M8x16 DIN 7500 TAPTITE 52117082 Lock nut M8 DIN985 8ZN...

  • Page 44: Feed Chute F180

    CH180HF 03520010 FEED CHUTE F180...
  • Page 45 CH180HF 03520010 FEED CHUTE F180 Part Order no Description Remarks 43520950 Feed chute 43521060 Safety clapper 43521090 Cover 94613098 Tension spring 52070406 Screw M8x35 DIN931 88ZN 52060233 Screw M10X30 DIN933 88ZN 52060191 Screw M8X22 DIN933 88ZN 52117082 Lock nut M8 DIN985 8ZN...

  • Page 46: Bearing System

    CH180HF BEARING SYSTEM Part Order no Description Remarks 43510420 Splined shaft 43296360 Axle nut 43517270 Labyrinth sleeve from serial number 3520050 43525230 Labyrinth sleeve 43517220 Axle 43524060 Flange 52060563 Screw M8X50 DIN931 88MU 54512345 Spherical roller bearing 43517250 Labyrinth ring...

  • Page 47: Discharge Pipe

    CH180HF DISCHARGE PIPE Part Order no Description Remarks 03515310 Short discharge pipe complete 03515320 Long discharge pipe complete 43515120 Short discharge pipe 43510240 52117108 Lock nut M10 DIN985 88ZN 03510300 Chain 94612082 Tension spring DU26 DL2,6 L106 52119360 Butterfly nut...

  • Page 48: Mounting Frame

    CH180HF MOUNTING FRAME Part Order no Description Remarks 43343790 Draw bar 52062221 Screw M20X50 DIN933 88ZN 52117207 Lock nut M20 DIN985 8ZN 52211083 Spring washer M20 DIN127 ZN 40293797 Bushing 03515010 Chain 52060175 Screw M8X25 DIN933 88ZN 43482290 Hose fastener...
  • Page 49 14 days of receipt of the product. By returning the warranty certificate, you confirm that you have read and understood the instruction manual that came with the product. Farmi Forest Corporation Ahmolantie 6 FIN-74510 IISALMI FINLAND...
  • Page 50 Date of delivery:_____/_____ 20_____ Dealer: Dealer’s address: Dealer’s tel: Product and type: Serial number: Return to the manufacturer Date of delivery:_____/_____ 20_____ Dealer: Dealer’s address: Dealer’s tel: Customer: Customer’s address: Customer’s tel: Customer’s e-mail: Product and type: Serial number:...
  • Page 52 Made in Finland Farmi Forest Corporation • Ahmolantie 6, FIN-74510 IISALMI, FINLAND • Tel. +358 (0)17 83 241 • info@farmiforest.fi...

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Hf180

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