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Farmi Forest Corporation 100F Operation, Maintenance And Spare Parts Manual

Chipper and feeder
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FROM MACHINE: 3620001
43515380
A-EN-080113-ER
TRANSLATION OF THE INSTRUCTION MANUAL
OPERATION, MAINTENANCE AND SPARE PARTS MANUAL
CHIPPER AND FEEDER
FARMI 100F
READ THIS OPERATION AND MAINTENANCE MANUAL CAREFULLY
BEFORE USING THE MACHINE
Farmi Forest Corporation
Ahmolantie 6
FIN-74510 Iisalmi, Finland
Tel. +358 (0)17 83 241
Fax. +358 (0)17 8324 372
www.farmiforest.fi

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  • Page 1 FROM MACHINE: 3620001 43515380 A-EN-080113-ER TRANSLATION OF THE INSTRUCTION MANUAL OPERATION, MAINTENANCE AND SPARE PARTS MANUAL CHIPPER AND FEEDER FARMI 100F READ THIS OPERATION AND MAINTENANCE MANUAL CAREFULLY BEFORE USING THE MACHINE Farmi Forest Corporation Ahmolantie 6 FIN-74510 Iisalmi, Finland Tel.
  • Page 2 FARMI 100F WARNING SYMBOLS IN THIS MANUAL • imminent danger which could cause serious personal injury or death DANGER! • danger which could cause personal injury WARNING! • conditions or misuse that could damage equipment or machinery • reminders, such as for performing checks or carrying out maintenance...
  • Page 3 FARMI 100F EC DECLARATION OF CONFORMITY Manufacturer: Farmi Forest Corporation Ahmolantie 6, FIN-74510 IISALMI, Finland Person authorized to compile the technical documentation: Name: Heikki Sirviö Address: Ahmolantie 6, FIN-74510 IISALMI, Finland Commercial name: Farmi Machine denomination: Farmi wood chipper with attachable Farmi feed hopper...

  • Page 4: Table Of Contents

    KNIFE AND ANVIL MAINTENANCE FARMI 100 CHIPPER DISC, COMPLETE DISCHARGE PIPE PRODUCT REGISTRATION FORM When ordering spare parts, please indicate machines type from the machine plate, spare parts order number, description and quantity required. Example. FARMI 100F, knife, 43620080, 2 pc...

  • Page 5: General Safety Instructions

    FARMI 100F GENERAL SAFETY INSTRUCTIONS Written authorization must be requested from the manufacturer for any alterations to the machine. These safety instructions are meant for the owners of FARMI equipment, as well as those who operate, service or repair it.
  • Page 6 FARMI 100F TRANSPORT • Never insert any body part into the machine with the engine running. • Before driving with the machine, ensure the safe • If any faults arise that may jeopardize occupatio- mounting of the machine. Make sure that the nal safety, turn off the machine.
  • Page 7 FARMI 100F • When servicing the machine, place it on a level When replacing or repairing hoses, use original surface and ensure that it cannot be moved. parts or hoses and connectors recommended by the manufacturer. Check particularly that the •...

  • Page 8: General Safety Instructions For The Chipper

    FARMI 100F GENERAL SAFETY INSTRUCTIONS FOR THE CHIPPER DANGER! • Please make sure any machine operator has the required personal protective equipment: safety helmet, protective goggles, cut resistant safety boots and required protective clothing. • The chipper must not be used without being mounted to a tractor.

  • Page 9: Stickers And Plates

    FARMI 100F STICKERS AND PLATES These plates and stickers must be found on the chipper. Replace missing plates or stickers immediately.
  • Page 10 FARMI 100F 1. Machine plate FARMI 100 (41010100) 2. CAUTION! Please read the instruction manuals of the machine meticulously before you operate, maintain or repair the machine. During machine operation, please observe the operating and safety instructions. (40147020) 3. (40147000)
  • Page 11 FARMI 100F 4. Wear personal protective equipment. (40142080). 5. Cutting hazard! (40147010) 6. Lifting point sticker (41014270). 7. SPEED sticker (40141160) Recommended speed range. The rated speed must not be exceeded. 8. FARMI Forest sticker (40147090) 9. Sticker “100” (40147490)

  • Page 12: Farmi 100 - General Description And Intended Use

    FARMI 100F FARMI 100F - GENERAL DESCRIPTION AND INTEN- MAIN COMPONENTS OF THE FARMI 100 DED USE 1. UPPER CHAMBER 2. LOWER CHAMBER Farmi 100 is a single-disk chipper with two knives 3. CUTTING DISK used for chipping wood with a diameter of up to 100 4.
  • Page 13 FARMI 100F DIMENSIONS FARMI 100 100x130 1018 1637 TECHNICAL DATA FARMI 100 Type disc chipper 0,5-2 m 3 /h Output Chip length 12 mm Max. wood diameter 100 mm Power demand 7,5-30 kW PTO rpm 540 or 1000 rpm Number of knives...

  • Page 14: Mounting

    FARMI 100F MOUNTING SHORTENING THE PTO SHAFT LIFTING 1. Connect the device to the tractor. 2. Measure the distance between the splined shafts Lifting points for each machine (Distance A) are marked with hook symbols. 3. First cut the thicker shaft shield to the correct length (1).

  • Page 15: Assembly Instructions

    FARMI 100F ASSEMBLY INSTRUCTIONS 1. Attach the feed hopper to the chipper using M12x120 and M12x30 hexagon head bolts and lock nuts. Lock the feed hopper in its operating position. See fig 4. 2. Mount the discharge pipe to the chipper using two M10 bolts.

  • Page 16: Mounting Of The Chipper And Pre-Operation Inspections

    FARMI 100F MOUNTING OF THE CHIPPER AND PRE-OPERATION STARTING THE CHIPPER INSPECTIONS • Start the chipper with caution while operating the 1. For mounting or dismounting the chipper, always tractor at low speed. Slowly increase the speed turn off the tractor and apply the parking brake...

  • Page 17: Stopping A Tractor-Driven Chipper

    FARMI 100F STOPPING A TRACTOR-DRIVEN CHIPPER STOPPING A HYDRAULIC MOTOR DRIVEN CHIPPER IMPORTANT! When the chipper Slow the tractor engine speed to idle before disenga- ging the PTO. This is especially important with tractors is driven by the HD 50, it is extre- mely important to slow the dri- featuring a PTO brake (e.g., Ford).

  • Page 18: Chipping

    FARMI 100F CHIPPING OPERATION OF CHIPPER AND FEED UNIT • Start the chipper. Caution! See section ”Starting During chipping, please observe the chipper”. the following safety instructions: • Set the operating lever to the FEED FORWARD F position. Caution! See picture ”Operating lever functions”.

  • Page 19: Emptying The Chipper After Use

    FARMI 100F MAINTENANCE EMPTYING THE CHIPPER AFTER USE Let the chipper run empty by operating it for a short time. Before beginning maintenance SWIVELING THE FEED HOPPER TO THE TRANSPORT WARNING! and repair POSITION • place the chipper onto level and hard ground and 1.

  • Page 20: Replacing The Bearing

    FARMI 100F REPLACING THE BEARING 1. Open the upper chamber. 2. Remove the fastening bolts M10 (7) and the upper bearing housings (6). h=12,7 3. Mark the location of the tightening cone on the shaft. 4. Lift the disk. 5. Bend the claw of the securing ring (3) out from the notch on the axle nut and open the axle nut.

  • Page 21: Adjusting The Bearing Clearance

    FARMI 100F ADJUSTING THE BEARING CLEARANCE 1. Open the upper chamber. 2. Remove the fastening bolts (M10) (7) and the upper bearing housings (6). 3. Remove the grease from the bearing housing. 4. Lift the disk. 5. Bend the claw of the securing ring (3) out from the notch on the axle nut and open the axle nut.
  • Page 22 FARMI 100F LUBRICATING THE BEARINGS • The bearings are lubricated at the factory, and a similar lubricant should be used for subsequent lubrication (Shell Alvania Grease R 3. or Kendall L427). An excessive amount of grease causes over- heating and impairs lubrication.
  • Page 23 FARMI 100F 100Nm 50Nm 80Nm Fig. 10. Checklist for tightening and checking clearances Item Width across flats, Tightening torque, Nm mm (inches) (lbf) 1. Check the knife bolts for tightness. 19 (12/16”) 100 (73 11/16) 2. Check the bearing housing bolts for tightness 17 (11/16”)

  • Page 24: Knife And Anvil Maintenance

    FARMI 100F REMOVING THE KNIVES KNIFE AND ANVIL MAINTENANCE 1. Remove the knife fastening bolts (M12). Turn Read the safety instructions. the wrench in such a way that your hands would The disk continues rotating like not hit the knife if the wrench should slip. Fig. 12.
  • Page 25 FARMI 100F SHARPENING THE KNIVES Sharpen all knives equally. This ensures disk balance. Avoid heating the knife during sharpening. KNIFE CAUTION! The knives need sharpening when • the self-feeding of wood has decreased; Fig. 13. The profile of a concave knife •...
  • Page 26 FARMI 100F REMOVING THE ANVILS ADJUSTING AND CHECKING THE KNIFE-TO-ANVIL CLEARANCE The chipper features both a vertical and horizontal anvil. To remove the anvils, open the fastening bolts The need for adjusting the anvils is determined by (A) and (B) (M12). The horizontal anvil fastening bolt the amount the knives are sharpened.
  • Page 27 FARMI 100F knife-to-anvil clearance 1,5-2,0 mm vertical anvil disc Observe the correct position! screw horizontal anvil M12x30 DIN933 10.9 Nord-lock M12 lock washer 2 pcs Fig. 18. Cross-section of the disk and knives / anvils...

  • Page 28: Farmi 100 Chipper

    FARMI 100F FARMI 100 CHIPPER...
  • Page 29 FARMI 100F FARMI 100 CHIPPER Part Order no Description Remarks 52062041 Screw M12X50 DIN933 88ZN 52117124 Lock nut M12 DIN985 8ZN 52200490 Washer M12 DIN 7349 ZN 52062502 Screw M12X120 DIN931 88ZN 43340934 End plate 52211042 Spring washer M10 DIN127 ZN...

  • Page 30: Disc, Complete

    FARMI 100F DISC, COMPLETE Part Order no Description Remarks 33620070 Disc 43620080 Knife 52214269 Lock washer M12 NORD-LOCK 52091839 Screw M12x30 DIN933 10.9ZN...

  • Page 31: Discharge Pipe

    FARMI 100F DISCHARGE PIPE Part Order no Description Remarks 33620400 Discharge pipe complete 43510240 Vizor 94612082 Tension spring 03514590 Chain 52117108 Lock nut M10 DIN985 8ZN 52117082 Lock nut M8 DIN985 8ZN 52200037 Washer M8 DIN126 58ZN...
  • Page 32 FARMI 100F FARMI 100 BEARING SYSTEM Part Order no Description Remarks 54513569 Dust cover 54512371 Tightener sleeve complete Axle nut Locking plate Tightener sleeve 43513360 Spacer ring D90/83X12.7 54512363 Tapered roller bearing 54513590 Bearing housing 52401015 Grease nipple AR1/8 Screw M10x50 DIN 931 10.9...
  • Page 33 14 days of receipt of the product. By returning the warranty certificate, you confirm that you have read and understood the instruction manual that came with the product. Farmi Forest Corporation Ahmolantie 6 FIN-74510 IISALMI FINLAND...

  • Page 34: Product Registration Form

    PRODUCT REGISTRATION FORM Date of delivery:_____/_____ 20_____ Dealer: Dealer’s address: Dealer’s tel: Product and type: Serial number: Return to the manufacturer Date of delivery:_____/_____ 20_____ Dealer: Dealer’s address: Dealer’s tel: Customer: Customer’s address: Customer’s tel: E-mail: Product and type: Serial number:...
  • Page 36 Farmi Forest Corporation Ahmolantie 6 FIN-74510 Iisalmi, Finland Puh. +358 (0)17 83 241 Fax. +358 (0)17 8324 372 www.farmiforest.fi...

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