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CH 140 CHIPPER
OPERATION, MAINTENANCE AND
SPARE PARTS MANUAL
CHIPPER CH 140
From machine: 351 1200
It is very important to read this instruction
handbook thoroughly before using the machine!
03513950
FARMI Forest
Ahmolantie 6
FIN --- 74510 PELTOSALMI
FINLAND
Tel. +358 (0) 17 83 241
Fax +358 (0) 17 823 606
I- -USA - -291102- -JaK
03514400
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Summary of Contents for Farmi Forest Corporation VALBY CH 140
- Page 1 www.farmiforest.fi 03513950 I- -USA - -291102- -JaK CH 140 CHIPPER OPERATION, MAINTENANCE AND 03514400 SPARE PARTS MANUAL CHIPPER CH 140 From machine: 351 1200 It is very important to read this instruction handbook thoroughly before using the machine! FARMI Forest Ahmolantie 6 FIN --- 74510 PELTOSALMI FINLAND...
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Page 3: To The Owner
www.farmiforest.fi CH 140 CHIPPER OPERATION,MAINTENANCE AND SPARE PARTS 1. TO THE OWNER---OPERATOR Thank you for purchasing a Normet Corporation product. Before we begin this manual, the people at Normet Corporation want you, the owner-- operator , to know this piece of equipment can be very dangerous if safety procedures and warnings are ignored. -
Page 4: Safety Instructions
www.farmiforest.fi CH 140 CHIPPER SAFETY INSTRUCTIONS 2. SAFETY INSTRUCTIONS 2.1.TERMS AND SYMBOLS USED IN INSTRUCTIONS Safety is a combination of operator com- THINK mon sense and alertness at all times SAFETY! when the machine is being operated or serviced. This message is used for general remind- CAUTION! ers of good safety practices or to direct attention to unsafe practices. -
Page 5: General Safety
www.farmiforest.fi CH 140 CHIPPER SAFETY INSTRUCTIONS 3.GENERAL SAFETY Do not operate this machine until you have read and IMPORTANT! understood the manual page by page. The owner of this machine is responsible for instructing all operators and support personnel in the operation and safety precautions of this chipper. -
Page 6: Rotating Knives
www.farmiforest.fi CH 140 CHIPPER SAFETY INSTRUCTIONS Disengage the PTO, cut the engine and remove the keys before any mainte- D D D D nance. Use only original parts replacements. IMPORTANT! Do not make any modifica- D D D D tions. D D D D Check all moving parts. -
Page 7: Safety Instructions For The Hydraulic Unit
www.farmiforest.fi CH 140 CHIPPER SAFETY INSTRUCTIONS 3.3.SAFETY INSTRUCTIONS FOR THE HYDRAULIC UNIT D D D D Before performing lubrication work on any equipment, consult the manufac- turer’s instruction manual and follow the recommended procedures. D D D D Before lubricating the machine, shut down the engine and stop the ma- chine. -
Page 8: Table Of Contents
www.farmiforest.fi CH 140 CHIPPER TABLE OF CONTENTS 1. TO THE OWNER ---OPERATOR ....... . 2. - Page 9 www.farmiforest.fi CH 140 CHIPPER TABLE OF CONTENTS 8.SAFETY MAINTENANCE AND SERVICE ..... . . 8.1. BEFORE LUBRICATION AND MAINTENANCE ..... . 8.2.
- Page 10 www.farmiforest.fi CH 140 CHIPPER TABLE OF CONTENTS SPARE PARTS 03510120 Discharge pipe ..........03514410 CH 140 Chipper .
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Page 11: Chipper Presentation
www.farmiforest.fi CH 140 CHIPPER CHIPPER PRESENTATION 4. CHIPPER PRESENTATION 4.1. FIELD OF APPLICATION CH140 is a multi purpose chipper for processing small--- sized wood up to Ø 6,3” (160 mm). It produces uniform chips to be used as fuel. CH140 is a mobile, light--- weight machine for handling all kinds of wood waste from parks, roadsides and other environmental cleaning. -
Page 12: Dimensions
www.farmiforest.fi CH 140 CHIPPER CHIPPER PRESENTATION 4.3. DIMENSIONS Fig.2. Dimensions of CH 140 4.4. CHIPPER ACCESSORIES D Single or dual motor hydraulic feed, manual or gravity hopper D Independent hydraulic unit HD11 D Separate hydraulic motor drive HD 100 D Skid Steer adaptation D Transmission T160 --- 12 ---... -
Page 13: Plates And Stickers For The Chipper
www.farmiforest.fi CH 140 CHIPPER PLATES AND STICKERS 4.5. PLATES AND STICKERS FOR THE CHIPPER Do not remove any plate or sticker placed by the IMPORTANT! manufacturer on the chipper or the accessories. Replace missing ones immediately. You can order them as a spare parts. --- 13 ---... - Page 14 www.farmiforest.fi CH 140 CHIPPER PLATES AND STICKERS 1 pc. 30140602 CH 140 1 pc. 41014310 1 pc 41011750 3 pc 40142080 1 pc. 41014170 1 pc 41014140 --- 14 ---...
- Page 15 www.farmiforest.fi CH 140 CHIPPER PLATES AND STICKERS 1 pc 40141160 5 pc 41014270 1 pc. 30141147 2 pc. 41014110 1 pc. 41015750 --- 15 ---...
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Page 16: 43511730 Plates And Stickers For Chipper Ch 140
www.farmiforest.fi CH 140 CHIPPER PLATES AND STICKERS 43513680 Plates and stickers for chipper CH 140 Part Order no. Description Remarks Qty..30140602 ..VALBY---sticker ........... . -
Page 17: Traffic On Public Roads
www.farmiforest.fi CH 140 CHIPPER ASSEMBLY AND MOUNTING 5.TRAFFIC ON PUBLIC ROADS 6.PREPARATIONS FOR START Prior to every procedure IMPORTANT! always recall the general Do not attempt to operate safety instructions given in this chipper without chapter 3. proper training. Read and understand the owner’s WARNING Follow these special instructions to... -
Page 18: Mounting The Chipper Unit
www.farmiforest.fi CH 140 CHIPPER ASSEMBLY AND MOUNTING D Turn off the engine. Weight , 530 lbs D Lower the chipper on its legs on a hard, level 240 kg surface. D Turn the chipper’s axle by hand to ensure that the disk can turn freely and that there are no foreign objects in the chipper. -
Page 19: Pto
www.farmiforest.fi CH 140 CHIPPER ASSEMBLY AND MOUNTING 6.4.PTO---SHAFT tractor IMPORTANT! PTO---brake (for example Ford), you have to use an overrunning clutch. Shaft recommendations: M4SLC 6.4.1.CUTTING THE PTO SHAFT TO Fig.7. THE CORRECT LENGHT 5. Cut a profile tube piece of similar length as If the PTO shaft is too long the plastic tube piece. -
Page 20: Operating The Chipper
www.farmiforest.fi CH 140 CHIPPER OPERATING INSTRUCTIONS Do not wear loose clothing, loose 7.OPERATING THE CHIPPER sleeves, scarves or long uncovered hair around moving parts machinery. Also avoid gloves of 7.1.SAFETY WHEN OPERATING poor condition or with loose fitting, because they might get caught in Prior to any procedure the branches. -
Page 21: Starting The Chipper
www.farmiforest.fi CH 140 CHIPPER OPERATING INSTRUCTIONS When using a new chipper, preventing fire. Check always check bearings. tightness of bolts and Pour water down the feed chute, if the fasteners after chipper starts smoking. IMPORTANT! operating hour. Safety goggles, earmuffs and a hard hat are obligatory when chipping. -
Page 22: Reducing The Power Required
www.farmiforest.fi CH 140 CHIPPER OPERATING INSTRUCTIONS Do not use the chipper in temperatures below ---5 ˚F SPRING WASHERS (---20 ˚C). Risk of knife damage! IMPORTANT! M10 X 40 NUT M10 7.5.REDUCING THE POWER REQUIRED. Remove the knife and attach it to the Fig.11. -
Page 23: Turning The Chipper Off In Hydraulic Motor Use
www.farmiforest.fi CH 140 CHIPPER OPERATING INSTRUCTIONS 7.6.3.TURNING THE CHIPPER OFF IN To prevent cavitation it is very important to slowly HYDRAULIC MOTOR USE reduce the base machine After turning the chipper rpm’s idle before IMPORTANT! off wait for all movements disconnecting to stop;... -
Page 24: Safety Maintenance And Service
www.farmiforest.fi CH 140 CHIPPER LUBRICATING AND MAINTENANCE INSTRUCTIONS 8.SAFETY MAINTENANCE AND SERVICE Prior to any procedure also recall the general safety instructions in chapter 3. Use only original spare parts. IMPORTANT! Observe common safety practice. Before performing lubrication work on any WARNING! equipment, consult... -
Page 25: Before Lubrication And Maintenance
www.farmiforest.fi CH 140 CHIPPER LUBRICATING AND MAINTENANCE INSTRUCTIONS 8.1. BEFORE LUBRICATION AND 8.2.1.LUBRICATING THE BEARINGS MAINTENANCE The bearings are factory --- greased with Shell Alvania Grease R 3. Use a similar lubricant, Always disengage the such as Kendall L427. IMPORTANT! Too much PTO and turn the tractor grease will cause heat, which reduces lubri- OFF before you service or... -
Page 26: Bearings
www.farmiforest.fi CH 140 CHIPPER LUBRICATING AND MAINTENANCE INSTRUCTIONS 8.3. BEARINGS 8.3.1.REPLACING THE BEARINGS h=12.7 7. Remove the fastening bolts M10 (7) and the upper bearing housings (6). 8. Mark the location of the tightening cone on the shaft. 9. Lift the disk. 10.Bend the claw of the securing ring (3) out from the notch on the axle nut and open h=5.4... -
Page 27: Adjusting The Bearing Clearance
www.farmiforest.fi CH 140 CHIPPER LUBRICATING AND MAINTENANCE INSTRUCTIONS 8.3.2.ADJUSTING THE BEARING CLEARANCE 1. Remove the fastening bolts (M10) (7) and the upper bearing housings (6). 2. Remove the grease from the bearing hous- ing. 3. Lift the disk. 4. Bend the claw of the securing ring (3) out from the notch on the axle nut and open the axle nut. -
Page 28: Changing The Splined Axle
www.farmiforest.fi CH 140 CHIPPER LUBRICATING AND MAINTENANCE INSTRUCTIONS 8.4. CHANGING THE SPLINED AXLE 7.Grind a 7/16” (11 mm) deep groove about 11/16”” (17 mm) from the edge of the axle, IMPORTANT! Only a qualified person is allo- fig.19. wed to change the splined axle. 8.Turn the axle so that it comes loose and can be removed. -
Page 29: Knives And Anvils
www.farmiforest.fi CH 140 CHIPPER LUBRICATING AND MAINTENANCE INSTRUCTIONS 8.5. KNIVES AND ANVILS ROTATING KNIVES! Wait for all movement to stop before reaching Lock bolt inside the feed chute. DANGER! The disk continues rotating by flywheel momentum after the PTO has been disengaged. -
Page 30: Adjusting The Clearance Between The Knives And The Horizontal Anvil
www.farmiforest.fi CH 140 CHIPPER LUBRICATING AND MAINTENANCE INSTRUCTIONS 5.Loosen the three fastening bolts (A, B) of the anvil. One of them is located under the feed chute. The wrench size is 15/16” or 24 mm. 6.Turn the disk so that a knife and the anvil are opposite each other. -
Page 31: Sharpening The Anvil
www.farmiforest.fi CH 140 CHIPPER LUBRICATING AND MAINTENANCE INSTRUCTIONS CHIP LENGTH CLEARANCE 1/20” -- 1/30” (1.2- -1.5mm) ROTOR ANVIL LOCK BOLT (A) TIGHTENING TORQUE 155 FOOT POUNDS (200 Nm) KNIFE ANVIL ADJUSTING NUTS (C) KNIFE BOLT TIGHTENING TORQUE 38 FOOT POUNDS (45 Nm) ANVIL Fig.24. -
Page 32: Tightening The Bolts
www.farmiforest.fi CH 140 CHIPPER LUBRICATING AND MAINTENANCE INSTRUCTIONS 8.6. TIGHTENING THE BOLTS D The tightness of fasteners and the bolts in the chipper must be checked once a week. IMPOR- TANT! On a new machine check the tightening after one hour of use. D Refer to Maintenance and lubrication schedule, chapter 9. -
Page 33: Maintenance And Lubrication Scheme
www.farmiforest.fi CH 140 CHIPPER LUBRICATING AND MAINTENANCE INSTRUCTIONS 9.MAINTENANCE AND LUBRI- CATION SCHEME GENERAL EVERY 8 EVERY 20 EVERY 40 EVERY PROCEDURE HOURS HOURS HOURS 2000 PAGE HOURS OR 1 YEAR KNIVES AND X OR Check for AND ANVILS WHEN sharpness and NEEDED clearance... -
Page 34: Troubleshooting
www.farmiforest.fi CH 140 CHIPPER TROUBLESHOOTING 10.TROUBLE SHOOTING PROBLEM PROPABLE CAUSES SOLUTIONS PULVEROUS CHIPPED MATERIAL TOO HIGH RPM’S REDUCE RPM’S INFERIOR CHIPPED MATERIAL INCORRECT CLEARANCE ADJUST THE CLEARANCE BETWEEN KNIVES AND ANVILS DULL ---EDGED KNIVES SHARPEN THE KNIVES POOR CHIPPING OF BRANCHES TOO LOW RPM’S INCREASE RPM’S STRANGE CHIPPER NOISE... -
Page 35: Storing And Discarding
www.farmiforest.fi CH 140 CHIPPER STORING AND CRIME PREVENTION 11.STORING AND DISCARDING 12.CRIME PREVENTION D Contact local authorities and / or your 11.1. STORING THE CHIPPER retailer. D If a theft occurs, notify the law enforcement D If the chipper is to be stored for a longer peri- agency having jurisdiction... -
Page 36: Technical Data
www.farmiforest.fi CH 140 CHIPPER TECHNICAL DATA AND DIRECTIVES/ STANDARDS 13.TECHNICAL DATA Output 5---20 m /h (177---706 ft Mean chip length 13 mm (1/2”) Max wood diameter 160 mm (4 ”) Power demand 10--- 40 kW (15--- 40 H.P .) Tractor PTO speed 540--- 1000 RPM Number of knives 2 pcs. -
Page 37: 03510120 Discharge Pipe
www.farmiforest.fi CH 140 CHIPPER SPARE PARTS 03514400 03510120 Discharge pipe Part Order no. Description Remarks Qty..03510120 ..Discharge pipe, complete ..43510250 ..Discharge pipe . -
Page 38: 03514410 Ch 140 Chipper
www.farmiforest.fi CH 140 CHIPPER SPARE PARTS 03514400 03514400 CH 140 Chipper 56.4 56.3 56.2 56.1 --- 38 ---... - Page 39 www.farmiforest.fi CH 140 CHIPPER SPARE PARTS 03514400 03514400 CH 140 Chipper Part Order no. Description Remarks Qty..33514290 ..Lower housing ........... .
- Page 40 www.farmiforest.fi CH 140 CHIPPER SPARE PARTS 03514400 03514400 CH 140 Chipper 56.4 56.3 56.2 56.1 --- 40 ---...
- Page 41 www.farmiforest.fi CH 140 CHIPPER SPARE PARTS 03514400 03514440 CH 140 Chipper Part Order no. Description Remarks Qty. 52060241 ..Screw ......M10x35 DIN933 .
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Page 42: Bearing, Feeder Side
www.farmiforest.fi CH 140 CHIPPER SPARE PARTS 03514400 Bearing, feeder side Part Order no. Description Remarks Qty..54513569 ..End plate ............ -
Page 43: Bearing, Splined Axle Side
www.farmiforest.fi CH 140 CHIPPER SPARE PARTS 03514400 Bearing, splined axle side Part Order no. Description Remarks Qty..52334232 ..Seal ......Order no. -
Page 44: Mounting Frame Assy, Drawbar Assy
www.farmiforest.fi CH 140 CHIPPER SPARE PARTS 03514400 Mounting frame assy, Drawbar assy 1.10 Part Order no. Description Remarks ....Mounting frame, assy ..........1.1. -
Page 45: 03342144 F150 Mechanical Feed Chute
www.farmiforest.fi CH 140 CHIPPER SPARE PARTS 03514400 03342144 F150 Mechanical feed chute Part Order no. Description Remarks Qty..03342151 ..Feed chute ............ -
Page 46: M4 Pto Shaft
www.farmiforest.fi CH 140 CHIPPER SPARE PARTS 03514400 --- 46 ---... - Page 47 www.farmiforest.fi CH 140 CHIPPER INDEX ACCESSORIES, 12 GENERAL SAFETY, 5 AFTER OPERATING, 22 ANVIL, 29 HOLDING DEVICE , 11 HORIZONTAL ANVIL, 11 BEARINGS, 26 HYDRAULIC MOTOR USE, 23 BEFORE LUBRICATION , 25 BOLTS, 32 INSTALLATION, 18 CHIPPING, 21 CLEARING THE MACHINE, 22 KNIVES AND ANVIL, 29 CRIME PREVENTION, 35 LID, 11...
- Page 48 www.farmiforest.fi CH 140 CHIPPER INDEX PARKING , 23 TECHNICAL DATA, 36 POWER , 22 TERMS , 4 PREPARATIONS , 17 TRAFFIC , 17 PRESENTATION, 11 TRANSPORT POSITION, 17 PTO---SHAFT, 19 TROUBLE SHOOTING, 34 TURNING THE CHIPPER OFF , 22 TWIG BLADE, 11 SAFETY INSTRUCTIONS, 4 SPLINED AXLE, 28 STANDARDS , 36...
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