ORDER NO. MD0602043C2 CD Stereo System SA-PM53E SA-PM53EB SA-PM53EG Colour (S)... Silver Type Specification n Amplifier Section S/N 20 dB (at 999 kHz) 900 µV/m RMS OUTPUT POWER both channel driven n Cassette Deck Section 10% Total harmonic distortion Track system 4-track, 2-channel 50 W per channel (6 Ω)
SA-PM53E / SA-PM53EB / SA-PM53EG Decoding 16/20/24 bit linear Operating temperature range +5°C to +35°C Pickup Operating humidity range 5% to 90% RH (no condensation) Wavelength 785 nm Power consumption in standby 0.6 W mode Beam source Semiconductor laser Notes :...
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SA-PM53E / SA-PM53EB / SA-PM53EG 10.2. Checking and Repairing of Transformer P.C.B. 17.7. CD LOADING CIRCUIT 10.3. Checking and Repairing of Main P.C.B. 18 Printed Circuit Board Diagrams 10.4. Checking and Repairing of Panel P.C.B. 18.1. CD SERVO P.C.B 10.5. Checking and Repairing of CD Servo and CD Loading 18.2.
SA-PM53E / SA-PM53EB / SA-PM53EG 1 Safety Precautions 1.1. GENERAL GUIDELINES 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, ensure that all the protective devices such as insulation barriers, insulation papers shields are properly installed.
SA-PM53E / SA-PM53EB / SA-PM53EG 1.3. Before Repair and Adjustment Disconnect AC power, discharge Power Supply Capacitors C512, C513, C514, C606, C608, C610, C624 through a 10Ω, 1W resistor to ground. DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices.
SA-PM53E / SA-PM53EB / SA-PM53EG 2 Prevention of Electro Static Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor “chip”...
SA-PM53E / SA-PM53EB / SA-PM53EG 3 Precaution of Laser Diode Caution : This product utilizes a laser diode with the unit turned "ON", invisible laser radiation is emitted from the pick up lens. Wavelength : 780 nm Maximum output radiation power from pick up : 100 µW/VDE Laser radiation from pick up unit is safety level, but be sure the followings: 1.
SA-PM53E / SA-PM53EB / SA-PM53EG 4 Handling Precautions For Traverse Deck The laser diode in the traverse deck (optical pickup) may break down due to potential difference caused by static electricity of clothes or human body. So, be careful of electrostatic breakdown during repair of the traverse deck (optical pickup).
SA-PM53E / SA-PM53EB / SA-PM53EG 5 Handling the Lead-free Solder 5.1. About lead free solder (PbF) Distinction of PbF P.C.B.: P.C.B.s (manufactured) using lead free solder will have a PbF stamp on the P.C.B. Caution: · Pb free solder has a higher melting point than standard solder; Typically the melting point is 50 - 70°F (30 - 40°C) higher. Please use a high temperature soldering iron.
SA-PM53E / SA-PM53EB / SA-PM53EG 6 Accessories Note : Refer to Packing Materials & Accessories Parts List (Section 23) for the part number. Remote Control AC Power Cord (For EB) AC Power Cord (For E/EG) AM Loop Antenna FM Antenna...
SA-PM53E / SA-PM53EB / SA-PM53EG 8 Self-Diagnosis & Special Mode Setting This unit is equipped with features of self-diagnostic & special mode setting for checking the functions & reliability. Special Note : Checking of the reliability (ageing) & changer operation must be carry out to ensure good working condition in unit.
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SA-PM53E / SA-PM53EB / SA-PM53EG Item FL Display Key Operation Mode Name Description Front Key Volume Setting To Forced Volume In doctor mode: Setting. 1. Press [7] button on remote control. · BASS TREBLE set to 2. Press [8] button on remote control.
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SA-PM53E / SA-PM53EB / SA-PM53EG Operation Procedures Micon operation & processing [TAPE ] Key is pressed, after loading in a TPS operation is executed. Check the following. NORMAL, CrO2, METAL type cassette ( { F.REC INH SW } is ON cassette for TPS checking purposes and with { R.REC INH SW } is ON...
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SA-PM53E / SA-PM53EB / SA-PM53EG 8.1.3. EEPROM Checksum (ROM correction) Purpose : To check for micro-processor firmware version & EEPROM check (ROM correction). Below is the procedures for this mode. Step 1: Enter into Doctor mode (For more information refer to section 8.1 on key operation to enter into this mode).
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SA-PM53E / SA-PM53EB / SA-PM53EG Step 2: Check for firmware version & EEPROM checksum. · When entering into DOCTOR MODE the firmware version & checksum of EEPROM (if applicable) will appear on FL display. Below is information on the EEPROM IC (Rom correction) under 3 examples: 1.
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SA-PM53E / SA-PM53EB / SA-PM53EG Note : When in CD to Tape Recording Test mode, the following process is perform : a) If the erasure prevention tab for FWD side the tape is broken, it is judged as an error and the recording operation does not start.
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SA-PM53E / SA-PM53EB / SA-PM53EG 8.1.7. RDS Checking Purpose : To check the RDS Function. Below is the procedures for this mode. Step 1: Enter into Doctor mode (For more information refer to section 8.1 on key operation to enter into this mode).
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SA-PM53E / SA-PM53EB / SA-PM53EG 8.1.8. CR 16 Self Diagnostic · In order to improve the analysis of faulty condition in CR16 mechanism, CR16 related error codes have been further divided. Mode Present After modify Description Initialize F17P Play F22L...
SA-PM53E / SA-PM53EB / SA-PM53EG error code. 2. To display all error code memorized In "CR16 Self Diagnostic mode", press [CD CHECK] to display subsequence error code. It shall repeat after reaching error no. 5. 3. To clear the error code memory In "CR16 Self Diagnostic mode", long press [CD CHECK] key (2s or more).
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SA-PM53E / SA-PM53EB / SA-PM53EG Error Code Diagnosis Contents Description of error Automatic FL Display Remarks TPS abnormal For deck mechanism unit (For deck 1/2). Press [ ] on main unit for next error. REST CD traverse position intial For CD unit (For Traverse).
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SA-PM53E / SA-PM53EB / SA-PM53EG Error Code Diagnosis Contents Description of error Automatic FL Display Remarks POWER During normal operation, if For Power Supply Related Error AMP output DCDET becomes "L", Detection. abnormal normal POWER OFF Press [ ] on main unit for next process shall not be error.
SA-PM53E / SA-PM53EB / SA-PM53EG 9 Assembling and Disassembling 9.1. Caution “ATTENTION SERVICER” Some chassis components may be have sharp edges. Be careful when disassembling and servicing. 1. This section describes procedures for checking the operation of the major printed circuit boards and replacing the main components.
SA-PM53E / SA-PM53EB / SA-PM53EG 9.2. Disassembly flow chart The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the servicing. To assemble the unit, reverse the steps shown in the chart below.
SA-PM53E / SA-PM53EB / SA-PM53EG 9.4. Disassembly of Side Panel L & · Disassembly of Side Panel (R) Step 1 : Lift up the top cabinet as arrow shown (Be careful of the catches). Step 1 : Remove 5 screws from the side panel (R).
SA-PM53E / SA-PM53EB / SA-PM53EG Step 1 : Remove 2 screws and 2 CD Lid supports. Step 4 : Release the catches and remove the middle block as arrow shown. Step 2 :Release the spring hook as arrow shown. Step 5 : Remove 2 screws and remove the CD Mechanism Unit from the bottom chassis as arrow shown.
SA-PM53E / SA-PM53EB / SA-PM53EG Step 3 : Remove the Inner CD Lid as arrow shown. Step 1 : Using screw driver to remove Damper gear as arrow shown. Step 4 : Remove the CD Lid as arrow shown. Step 2 : Remove the cassette open spring as arrows shown in 9.16.
SA-PM53E / SA-PM53EB / SA-PM53EG Step 1 : Remove 4 screws. Step 2 : Remove 1 screw. Step 3 : Pull both sides cassette holders to the direction of the arrows shown. Step 3 : Unsolder the Power IC501 and 502.
SA-PM53E / SA-PM53EB / SA-PM53EG 9.23. Replacement of a traverse gear A and a traverse gear B · Follow the (Step 1) - (Step 6) of Item 9.4. · Follow the (Step 1) - (Step 2) of Item 9.5. · Follow the (Step 1) - (Step 4) of Item 9.7.
SA-PM53E / SA-PM53EB / SA-PM53EG 9.24. Procedure for removing CD loading mechanism 1. Turn off by pressing power SW in the body. 3. Disassemble body, take out CD loading mechanism. 2. Unplug AC power cord after the indication of [GOOD-BYE], then disassemble the body.
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SA-PM53E / SA-PM53EB / SA-PM53EG 9.25.2. Replacement for the disc tray · Follow the (Step 1) - (Step 6) of Item 9.4. · Follow the (Step 1) - (Step 2) of Item 9.5. · Follow the (Step 1) - (Step 4) of Item 9.7.
SA-PM53E / SA-PM53EB / SA-PM53EG 9.26. CR16 MECHANISM ASSEMBLY PROCEDURE The following specified greases and/or oil must be applied when some specific parts are changed. 1. Floil grease (VFK1298) : The floil grease must be applied to tray, tray (L) and tray (R).
SA-PM53E / SA-PM53EB / SA-PM53EG 9.28. Handling of cassette tape jam · Follow the (Step 1) - (Step 6) of Item 9.4. Step 2 : Push the lever as arrow shown to open the cassette lid and remove the cassette tape.
SA-PM53E / SA-PM53EB / SA-PM53EG 10 Service Positions Note: For description of the disassembly procedures, see the Section 9. 10.1. Checking and Repairing of Deck, Deck Mechanism and Tape Eject P.C.B.
SA-PM53E / SA-PM53EB / SA-PM53EG 11 Procedure for Checking Operation of Individual Parts of Deck Mechanism Unit 11.1. Operation Check with Cassette Tape 1. Pull up the EJECT lever using a rubber band. (Fig. 6) 2. Supply DC5V to MOTOR. (→ MOTOR rotates.) (Fig. 5) 3.
SA-PM53E / SA-PM53EB / SA-PM53EG 12 Measurement And Adjustments 12.1. Cassette Deck Section 12.1.1. Requirements · Test tape (QZZCFM) (QZZCWAT) · Normal blank cassette tape (QZZCRA) · Digital frequency counter · Oscilloscope · Electrical voltmeter · Headphone jack output jig (Fig. 8) 12.1.2.
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SA-PM53E / SA-PM53EB / SA-PM53EG Fig. 10 Fig. 11 12.1.5. Bias Voltage Check 1. Connect an electrical voltmeter. (Fig. 9) (Fig. 12) 2. Set the function to “TAPE” position. 3. Insert a normal blank cassette tape (QZZCRA). 4. While pressing and holding down [REC ( )] button, press [TAPE ( )] button to pause the recording mode.
SA-PM53E / SA-PM53EB / SA-PM53EG 13 Voltage Measurement & Waveform Chart Note: · Indicated voltage values are the standard values for the unit measured by the DC electronic circuit tester (high-impedance) with the chassis taken as standard. Therefore, there may exist some errors in the voltage values, depending on the internal impedance of the DC circuit tester.
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SA-PM53E / SA-PM53EB / SA-PM53EG 13.1.3. Main P.C.B. MAIN P.C.B. IC201 Ref No. MODE CD PLAY STANDBY IC401 Ref No. MODE CD PLAY STANDBY Ref No. IC401 MODE CD PLAY STANDBY Ref No. IC401 MODE CD PLAY STANDBY Ref No.
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SA-PM53E / SA-PM53EB / SA-PM53EG 13.1.5. Deck P.C.B. DECK P.C.B. IC1000 Ref No. MODE CD PLAY STANDBY Ref No. IC1001 MODE CD PLAY STANDBY IC1001 Ref No. MODE CD PLAY STANDBY Q1101 Q1201 Q1302 Q1303 Q1304 Ref No. MODE CD PLAY STANDBY Ref No.
SA-PM53E / SA-PM53EB / SA-PM53EG 16 Notes of Schematic Diagram (All schematic diagrams may be modified at any time with the development of new technology) Note : STOCK switch PLAY switch BOTTOM switch OPEN switch CHANGE switch S601 STOP/DEMO switch...
SA-PM53E / SA-PM53EB / SA-PM53EG 17.2. MAIN CIRCUIT SCHEMATIC DIAGRAM - 2 : TAPE PLAYBACK SIGNAL LINE : FM/AM SIGNAL LINE : MAIN SIGNAL LINE : -B SIGNAL LINE MAIN CIRCUIT : CD SIGNAL LINE : TAPE RECORD SIGNAL LINE...
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SA-PM53E / SA-PM53EB / SA-PM53EG SCHEMATIC DIAGRAM - 3 : +B SIGNAL LINE MAIN CIRCUIT : -B SIGNAL LINE : AUX SIGNAL LINE C355 50V2.2 CD3.3V IC403 C0DBZGC00067 REGULATOR WA424 GND Vstdby IC405 C354 C1BB00000943 RDS IC TEST C323 C427...
SA-PM53E / SA-PM53EB / SA-PM53EG 17.5. POWER CIRCUIT SCHEMATIC DIAGRAM-6 POWER CIRCUIT : -B SIGNAL LINE : +B SIGNAL LINE : MAIN SIGNAL LINE QR522 QR522 B1GBCFJJ0044 DC DETECT SWITCH WB512 IC501 IC501 C5ZAZ0000083 R579 CP502 C559 WB505 JK501 POWER HIC...
SA-PM53E / SA-PM53EB / SA-PM53EG 20 Terminal Function of IC's 20.1. IC7001 (MN6627954MA) IC SERVO PROCESSOR/DIGITAL SIGNAL PROCESSOR/DIGITAL FILTER D/A CONVERTER Pin No. Mark Function Pin No. Mark Function DRAM address signal O/P 11 IREF Reference I/P DRAM address signal O/P 9...
SA-PM53E / SA-PM53EB / SA-PM53EG 20.2. IC7002 (BA5948FPE2) IC 4CH Drive Pin No. Mark Function Pin No. Mark Function Motor Driver 92 Input Motor Drive (3) reverse - action output Turntable Motor Drive Signal (“L”:ON) Motor Drive (3) forward - action...
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SA-PM53E / SA-PM53EB / SA-PM53EG Pin No. Mark Function RDS_RDY No Connection N.C. No Connection N.C. No Connection MOTOR MOTOR PLUNGER PLUNGER N.C. No Connection HP_SW HP_SW REST_SW REST_SW CD_RST CD Reset Output N.C. No Connection N.C. No Connection N.C.
SA-PM53E / SA-PM53EB / SA-PM53EG 23 Replacement Parts List Notes: · Important safety notice: Components identified by mark have special characteristics important for safety. Furthermore, special parts which have purposes of fire-retardent (resistors), high-quality sound (capacitors), low noise (resistors), etc are used.
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SA-PM53E / SA-PM53EB / SA-PM53EG Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks RXQ0470-2 PLUNGER RMR1714A-H TRAY RMC0061 PACK SPRING RMR1714B-H TRAY RXF0061-1 FLYWHEEL F ASS’Y RMR1714C-H TRAY RXG0040 FF RELAY GEAR ASS’Y...
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SA-PM53E / SA-PM53EB / SA-PM53EG Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks Q301 B1ABCF000079 TRANSISTOR D602 B3AAA0000489 DIODE Q302 B1ABCF000079 TRANSISTOR D971 MA2C16500E DIODE Q303 B1ACKD000006 TRANSISTOR D1301 B0ACCK000005 DIODE Q304...
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SA-PM53E / SA-PM53EB / SA-PM53EG Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks L292 J0JBC0000019 CHIP INDUCTOR JW501 REXV0065 10P WIRE L295 J0JBC0000019 CHIP INDUCTOR JW601 RWJ0209150XQ 9P WIRE L301 G0A200D00002 RF CHOKE COIL...
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SA-PM53E / SA-PM53EB / SA-PM53EG Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R252 D0GB104JA007 100K 1/16W R418 D0GB101JA007 100 1/16W R253 D0GB221JA007 220 1/16W R419 D0GB101JA007 100 1/16W R254 D0GB221JA007 220 1/16W...
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SA-PM53E / SA-PM53EB / SA-PM53EG Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R527 D0GB473JA041 47K 1/16W R1061 ERJ3GEY0R00V 0 1/16W R528 D0GB104JA007 100K 1/16W R1063 ERJ3GEY0R00V 0 1/16W R552 ERJ3GEYJ122V 1.2K 1/16W...
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SA-PM53E / SA-PM53EB / SA-PM53EG Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R7335 D0GB101JA007 100 1/16W WA642 ERJ3GEY0R00V CHIP JUMPER R7336 D0GB100JA007 10 1/16W WA644 ERJ6GEY0R00V CHIP JUMPER R7339 ERJ3GEYJ102V 1K 1/16W...
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SA-PM53E / SA-PM53EB / SA-PM53EG Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks C236 F1H1C104A041 0.1 16V C413 ECJ1VC1H220J 22P 50V C237 F1H1H221A748 220P 50V C414 ECJ1VC1H101K 100P 50V C238 F1H1H221A748 220P 50V...
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SA-PM53E / SA-PM53EB / SA-PM53EG Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks C621 F1H1H221A748 220P 50V C1371 F1H1E103A029 0.01 25V C622 F1H1H221A748 220P 50V C7102 ECJ1VB1A474K 0.47 10V C623 F1H1H221A748 220P 50V...