1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.
1.3. Before Repair and Adjustment Disconnect AC power, discharge Power Supply Capacitors C5901, C900, C909, C5909, C5917 & C5121 through a 10Ω, 1W resis- tor to ground. DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices. After repairs are completed, restore power gradually using a variac, to avoid overcurrent.
2 Warning 2.1. Prevention of Electro Static Discharge (ESD) to Electrostatically Sensi- tive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor “chip”...
2.2. Precaution of Laser Diode CAUTION! THIS PRODUCT UTILIZES A LASER. USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE. Caution : This product utilizes a laser diode with the unit turned "ON", invisible laser radiation is emitted from the pick up lens. Wavelength : 785nm Maximum output radiation power from pick up : 100 μW/VDE Laser radiation from pick up unit is safety level, but be sure the followings:...
2.3. Service caution based on Legal restrictions 2.3.1. General description about Lead Free Solder (PbF) The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this equipment in considering the globally environmental conservation. The normal solder is the alloy of tin (Sn) and lead (Pb).
2.4. Handling Precaution for Traverse Unit The laser diode in the optical pickup unit may break down due to static electricity of clothes or human body. Special care must be taken avoid caution to electrostatic breakdown when servicing and handling the laser diode in the traverse unit. Cautions to Be Taken in Handling the Optical Pickup Unit 2.4.1.
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2.4.2.2. Human body grounding 1. Use the anti-static wrist strap to discharge the static electricity form your body. (Figure 2)
3 Service Navigation 3.1. Service Information This service manual contains technical information which will allow service personnel’s to understand and service this model. Please place orders using the parts list and not the drawing reference numbers. If the circuit is changed or modified, this information will be followed by supplement service manual to be filled with original service manual.
1. Specifications are subject to change without notice. Mass and dimensions are approximate. 2. Total harmonic distortion is measured by the digital spectrum ana- lyzer. System : SC-PM24EB-K Music center: SA-PM24EB-K Speaker: SB-PM24EG-K System : SC-PM24EG-K Music center: SA-PM24EG-K Speaker: SB-PM24EG-K...
6 Self-diagnostic and special mode setting This unit is equipped with features of self-diagnostic & special mode setting for checking the functions & reliability. 6.1. Entering into Self-diagnostic Mode Here is the procedure to enter into self-diagnostic mode: Step 1 : Select [ ] for CD mode (Ensure no CD is inserted) Step 2 : Press the [ ] key of the main set for more than 2 seconds.
6.3. Entering into Doctor Mode Here is the procedure to enter into doctor mode : Press [ ] button on main unit follow by [4] and [7] on remote control. The FL shall display :- To exit the Doctor mode Press button on main unit or remote control.
6.3.2. Doctor Mode Table 2 Item FL Display Key Operation Mode Name Description Front Key FL Display Test To check the FL segments In Doctor Mode: display (All segments will 1. Press [DIMMER] button on light up) remote control. To cancel, press [0] button on remote control.
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6.3.3. DLS6 Loading Test OPEN Operation OPEN wait for 1 s CLOSE Count Up Operation CLOSE wait for 4s 6.3.4. DLS6 Traverse Test First Track Access First Track Play 5 s Last Track Access Last Track Count Up Play 5 s...
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6.3.5. DLS6 Combination Test First Track Access First Track Play 10 s Last Track Access Count Up Last Track Play 10 s OPEN Operation OPEN wait for 1 s CLOSE Operation...
8 Service Fixture & Tools Prepare service tools before proccess service position. Service Tools Remarks Panel P.C.B. (CN900) - Main P.C.B. (CN451) REEX1021 (10P FFC)
9 Disassembly and Assembly Instructions Caution Note: • This section describes the disassembly and/or assembly procedures for all major printed circuit boards & main compo- nents for the unit. (You may refer to the section of “Main components and P.C.B Locations” as described in the service manual) •...
9.1. Disassembly flow chart The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the servicing. To assemble the unit, reverse the steps shown in the chart below.
9.3. Disassembly of Top Cabinet Step 3 : Remove 3 screws. Assembly Step 1 : Remove 3 screws. Step 4 : Lift up the Top Cabinet Assembly and remove it. Caution : During assembling, ensure the Top Cabinet Step 2 : Remove 3 screws. Assembly is seated properly.
Step 5 : Upset the Top Cabinet Assembly as arrow shown. 9.4. Disassembly of Headphone Step 6 : Detach 7P Cable at the connector (CN450) on Main P.C.B. P.C.B. • Refer to “Disassembly of Top Cabinet Assembly”. Step 1 : Remove 2 screws. Step 2 : Remove the Headphone P.C.B.
9.5. Disassembly of Front Panel Step 3 : Detach 4P Cable at the connector (CN5902) on Trans- former P.C.B. Assembly • Refer to “Disassembly of Top Cabinet Assembly”. Step 1 : Detach 10P FFC at the connector (CN451) on Main P.C.B.
Step 4 : Release both locators. 9.6. Disassembly of USB P.C.B. Step 5 : Release 3 catches from the bottom. • Refer to “Disassembly of Top Cabinet Assembly”. Step 6 : Detach the Front Panel Assembly. • Refer to “Disassembly of Front Panel Assembly”. Caution : Do not attempt to exert strong force when detaching the Front Panel Assembly.
Caution : During assembling, ensure that USB P.C.B. is 9.7. Disassembly of Panel P.C.B. properly catched and seated on the guides/locators of the • Refer to “Disassembly of Top Cabinet Assembly”. USB Holder. • Refer to “Disassembly of Front Panel Assembly”. •...
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Step 3 : Release catch. Step 5 : Slot out from top guides and remove the Panel P.C.B. as arrow shown. Step 4 : Slightly lift up the Panel P.C.B..
Caution 1 : During assembling, ensure that Panel P.C.B. is 9.8. Disassembly of FL Window slot under the top guides. A “click” sound will be heard • Refer to “Disassembly of Top Cabinet Assembly”. when fully catched. Caution 2 : During assembling, ensure that Panel P.C.B. •...
9.9. Disassembly of Centre Orna- 9.10. Disassembly of CD Lid ment • Refer to “Disassembly of Front Panel Assembly”. • Refer to “Disassembly of Top Cabinet Assembly”. Step 1 : Lift the spring out of the hook as arrow shown. •...
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Step 2 : Move the shaft (L) of the CD Lid in the direction of Step 4 : Remove the CD Lid in the direction of arrow shown. arrow shown. Step 3 : Move the shaft (R) of the CD Lid in the direction of arrow shown.
9.11. Disassembly of Main P.C.B. Caution : During assembling, ensure the 22P FFC properly dressed into the hook of Main P.C.B.. • Refer to “Disassembly of Top Cabinet Assembly”. • Refer to “Disassembly of Front Panel Assembly”. Step 1 : Detach 22P FFC at the connector (CN807) on Main P.C.B.
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Step 5 : Remove the Main P.C.B. as shown. Caution 2 : During assembling, ensure the connector is fixed properly. Caution 1 : During assembling, ensure that Main P.C.B. is properly catched.
9.12. Disassembly of Power P.C.B. Step 4 : Remove the Power P.C.B. Caution : Handle the heatsink unit and P.C.B. with caution • Refer to “Disassembly of Top Cabinet Assembly”. due to its high temperature after prolonged use. Touching • Refer to “Disassembly of Front Panel Assembly”. it may lead to injuries.
Caution 2 : Ensure the 4P wire from Transformer P.C.B. is 9.13. Replacement of Power Amp IC properly dressed into the hook of Power P.C.B. and pre- (IC5101) vent touching the heatsink unit. • Refer to “Disassembly of Power P.C.B.”. Caution : Handle the heatsink unit and P.C.B.
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Step 3 : Remove Power Amp IC (IC5101). Step 3 : Fix the Power Amp IC (IC5101) onto the heatsink unit with 2 screws. • Assembly of Power Amp IC (IC5101) Step 1 : Apply grease to the heatsink unit. Step 2 : Install Power Amp IC (IC5101) onto Power P.C.B.
9.14. Disassembly of Transformer Step 2 : Detach 7P Cable at the connector (CN5903) on Trans- former P.C.B. P.C.B. Step 3 : Detach 4P Cable at the connector (CN5101) on Power • Refer to “Disassembly of Top Cabinet Assembly”. P.C.B. •...
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Caution 1 : Ensure the 4P wire from Transformer P.C.B. is Step 4 : Place a support block to tilt the unit as shown. properly dressed into the hook of Power P.C.B. and pre- Step 5 : Remove 2 screws. vent touching the heatsink unit.
Step 6 : Remove the Transformer P.C.B. as shown. 9.15. Replacement of Transistor Caution : Keep the Trans cover P.C.B. in safe place for (Q5901) assembling use. • Refer to “Disassembly of Transformer P.C.B.”. Caution : Handle the heatsink unit and P.C.B. with caution due to its high temperature after prolonged use.
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Step 5 : Remove 1 screw. • Assembly of Transistor (Q5901) Step 1 : Apply grease to the heatsink unit. Step 6 : Remove the Transistor (Q5901). Step 2 : Fix and screw the Transistor (Q5901) to the heatsink unit. Caution : Ensure the Transistor (Q5901) is tightly screwed to the heatsink unit.
Step 3 : Mount the heatsink unit with Transistor (Q5901) on the 9.16. Disassembly of CD Mecha- Transformer P.C.B. nism Unit (DLS6C) • Refer to “Disassembly of Top Cabinet Assembly”. • Refer to “Disassembly of Front Panel Assembly”. Step 1 : Remove 2 screws. Step 2 : Detach 22P FFC at the connector (CN807) on Main P.C.B.
Step 3 : Slightly tilt the CD Mechanism Unit (DLS6C) and pull 9.17. Disassembly of CD Servo out as shown. P.C.B. • Refer to “Disassembly of CD Mechanism Unit (DLS6C)”. Step 1 : Remove 3 screws. Step 2 : Unsolder 4 points. Step 3 : Move up the CD Servo P.C.B.
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Step 5 : Detach 16P FPC at the connector (CN7001) on CD Servo P.C.B.
10 Disassembly and Assembly of Traverse Unit 10.1. Disassembling Procedures Step 3 : Slide out the traverse unit as arrow shown. Step 1 : Release the guide. Step 2 : Push the traverse slide plate (rib), ensure both grooves are opened. Caution : Ensure the OPU is face upwards, avoid touching the surface of the traverse unit.
10.2. Assembling Procedures Step 1 : Release the guide. Step 2 : Push the traverse slide plate (rib), ensure both grooves are opened. Caution : Removal of the short pin is necessary for replacement of new traverse unit.
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Step 3 : Slot the traverse unit at approximately 45° into the mecha chassis as arrow shown. Caution : Ensure the bosses fix exactly onto the guides. Step 4 : Release the guide. Step 5 : Push the traverse slide plate (rib) to lock the traverse unit in.
11 Service Position Note: For description of the disassembly procedures, see the Section 9. 11.1. Checking and Repairing of Step 5 : Remove 2 screws. Step 6 : Remove USB Assembly. USB P.C.B. Step 1 : Remove the Top Cabinet Assembly. Step 2 : Release both locators.
11.2. Checking and Repairing of Step 7 : Lay an insulating material on Panel P.C.B. Step 8 : Attach extension cable REEX1021 (10P FFC from Panel P.C.B. CN451 on Main P.C.B. to CN900 on Panel P.C.B.). Step 1 : Remove the Top Cabinet Assembly. Step 9 : Connect 4P Cable at the connector (CN5902) on Step 2 : Remove the Front Panel Assembly.
11.3. Checking and Repairing of Step 13 : Connect 7P Cable at the connector (CN5903) on Transformer P.C.B. Transformer P.C.B. Step 14 : Connect 4P Cable at the connector (CN5101) on Step 1 : Remove the Top Cabinet Assembly. Power P.C.B. Step 2 : Remove the Front Panel Assembly.
Step 16 : Attach extension cable REEX1021 (10P FFC from 11.4. Checking and Repairing of CN451 on Main P.C.B. to CN900 on Panel P.C.B.). Main P.C.B. Step 17 : Flip the Transformer P.C.B. as shown. Step 18 : Check and repair Transformer P.C.B. according to the •...
11.5. Checking and Repairing of 11.6. Checking and Repairing of CD Power P.C.B. Servo P.C.B. • Refer to (Step 1) - (Step 17) of item 11.3 Step 1 : Remove the Top Cabinet Assembly. Step 2 : Remove the Front Panel Assembly. Step 1 : Flip the Power P.C.B.
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Step 8 : Lay an insulating material under the CD Mechanism Unit (DLS6C). Step 9 : Check and repair CD Servo P.C.B. according to the diagram shown.
STANDBY REF NO. IC7001 MODE CD PLAY STANDBY IC7001 REF NO. MODE CD PLAY STANDBY IC7002 REF NO. MODE CD PLAY STANDBY IC7002 REF NO. MODE CD PLAY STANDBY Q7601 REF NO. MODE CD PLAY STANDBY SA-PM24EB/EG/EP CD SERVO P.C.B.
IC650 REF NO. MODE CD PLAY 1.25 STANDBY 1.25 IC651 REF NO. MODE CD PLAY STANDBY REF NO. IC700 MODE CD PLAY STANDBY IC800 REF NO. MODE CD PLAY STANDBY IC800 REF NO. MODE CD PLAY STANDBY SA-PM24EB/EG/EP MAIN P.C.B.
REF NO. MODE CD PLAY 14.0 -19.5 -24.5 STANDBY 14.0 Q5907 REF NO. MODE CD PLAY STANDBY 11.2 SA-PM24EB/EG/EP TRANSFORMER P.C.B. 12.7. USB P.C.B. IC900 REF NO. MODE CD PLAY STANDBY IC900 REF NO. MODE CD PLAY STANDBY IC900 REF NO.
POWER SUPPLY HALT 26 CN7001 TRANSFORMER P.C.B. D807 CN7002 CN807 LOADING OPEN H FROM DC DET D806 DC DET DCDET 96 POWER SUPPLY CLOSE L HEADPHONE P.C.B. WH902 CN450 HP SW FROM AUDIO HP SW SA-PM24EB/EG/EP SERVO/SYSTEM CONTROL BLOCK DIAGRAM...
LEFT 22 MUSIC PORT CN450 WH902 MPORT R 6 A2 CN450 WH902 HP SW SERVO/SYSTEM CONTROL HEADPHONE P.C.B. CN7002 CN807 CD L 11 D1 FROM CN7002 CN807 CD R SERVO/SYSTEM CONTROL 12 D2 CD SERVO P.C.B. SA-PM24EB/EG/EP AUDIO BLOCK DIAGRAM...
17 Schematic Diagram Notes • Voltage and Signal lines: : +B signal line (All schematic diagrams may be modified at any time with the development of new technology) : -B signal line Notes: S900: POWER switch. ( : CD Audio Input signal line S901: REW switch.
20 Terminal Function of IC’s 20.1. IC800 (RFKWMPM5EB) MICRO PROCESSOR Pin No. Mark Function No Connection Pin No. Mark Function No Connection PCONT1 Power Control Output 1(Pwr Sply,Active No Connection HIGH) No Connection PCONT2 Power Control Output 2 No Connection FL_CS Chip select for FL Panel CRTIMER...
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21.1.2. Packaging ACCESSORIES BAG I E S REMOTE CONTROL A1-1 R/C BATTERY COVER (FOR EB ONLY) AC CORD (FOR EG/EP ONLY) O/I BOOK SA-PM24EB/EG/EP SB-PM24EG POLYFOAM (TOP; FRONT, REAR) POLYFOAM (BOTTOM) SA-PM24EB/EG/EP-K PACKAGING DRAWINGS...
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MAIN PCB SUPPORT DLS6C) RMQX0359 TRANSFORMER SPACER 1 REEX0947 WIRE (USB- MAIN) RWJ0204130XX 4P WIRE (TRANS- FORMER-POWER) RGBV0016-S PANASONIC BADGE RWJ1104135XX 4P WIRE (PANEL- RGKX0513G-H FL WINDOW TRANSFORMER) RGKX0514C-1S CD LID RWJ1106090XX 6P WIRE (POWER- RGKX0515F-1S CENTER ORNAMENT MAIN) RGKX0523-2S...
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Safety Ref. Part No. Part Name & QTY Remarks Description ACCESSORIES N2QAYB000384 REMOTE CONTROL A1-1 RKK-PT470EBK R/C BATTERY COVER K2CQ2CA00007 AC CORD EG/EP K2CZ3YY00005 AC CORD RQTX0179-2D BOOK (Ge/It/ Fr/Sp) RQTX0180-2H BOOK (Du/Da/ RQTX0181-2E O/I BOOK (Sp) RQTX0182-2B O/I BOOK (En) RQTX0183-2R O/I BOOK (Ru/Ur) RQTX0262-2B...
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