Hansen P4 Series Service Manual
  1. Manuals
  2. Brands
  3. Hansen Manuals
  4. DC Drives
  5. P4
  6. Service manual

Hansen P4 Series Service Manual

Standardized gear units
Hide thumbs Also See for P4 Series:
Table of Contents

Advertisement

Quick Links

405 EFDN f
Standardized
gear units
ard
Service
elkasten
Standardized
manual
gear units
ijfs-
dboek
Service
manual
SHIPPED
WITHOUT
OIL
GELEVERD
ZONDER
SHIPPED
Carefully
OLIE
WITHOUT
read this
manual
OIL
before
Lees
installing the
zorgvuldig dit
Carefully read this manual
Carefully
gear unit.
bedrijfshand-
read this
before installing the gear unit.
boek
manual
vooraleer de
before
tandwielkast
installing the
te installeren.
gear unit.
ISO 9001
ISO 9001
Réducteurs de
vitesse standard
Manuel
Réducteurs de
Normzahnrad-
d'entretien
vitesse standard
getriebe
Manuel
Betriebs-
HANSEN P4
d'entretien
anleitung
Standardized gear units
Service manual
LIVRE
SANS
HUILE
LIVRE
Lisez
SANS
attentivement
ce manuel
HUILE
avant
d'installer le
Lisez
réducteur.
attentivement
ce manuel
avant
d'installer le
réducteur.
Normzahnrad-
getriebe
Betriebs-
Standaard
anleitung
tandwielkasten
Bedrijfs-
handboek
GELIEFERT
OHNE
ÖL
GELIEFERT
GELEVERD
Lesen Sie
OHNE
diese
ZONDER
Betriebs-
ÖL
OLIE
anleitung vor
dem Einbau
Lesen Sie
Lees
des Getriebes
diese
zorgvuldig dit
bitte sorg-
Betriebs-
bedrijfshand-
fältig durch.
anleitung vor
boek
dem Einbau
vooraleer de
des Getriebes
tandwielkast
bitte sorg-
te installeren.
fältig durch.
405 EFDN f
Standaard
tandwielkasten
Bedrijfs-
handboek
GELEVERD
ZONDER
OLIE
Lees
zorgvuldig dit
bedrijfshand-
boek
vooraleer de
tandwielkast
te installeren.
405 EFDN f
405 Ef

Advertisement

Table of Contents
loading

Related Manuals for Hansen P4 Series

Summary of Contents for Hansen P4 Series

  • Page 1 Réducteurs de Normzahnrad- Standaard manual d'entretien anleitung handboek gear units vitesse standard getriebe tandwielkasten ijfs- dboek Service Manuel Betriebs- Bedrijfs- HANSEN P4 manual d'entretien anleitung handboek Standardized gear units Service manual SHIPPED LIVRE GELIEFERT GELEVERD WITHOUT SANS OHNE ZONDER HUILE ÖL...

  • Page 2: Table Of Contents

    Please contact Hansen Industrial Transmissions nv for information on any Please contact Hansen Industrial Transmissions nv for information on Contacter Hansen Industrial Transmissions nv pour obtenir des...

  • Page 3: Quick Reference

    ENGLISH QUICK REFERENCE PRECAUTIONS TO TAKE ..upon reception and during storage Take care of... Possible damage if neglected • Damaged packaging • Corrosion of machined surfaces and shaft • Unpackaged ends - Check the protection of machined surfaces •...
  • Page 4 ENGLISH ... during installation, continuation Take care of... Possible damage if neglected • Check before filling oil that no pipes are • Insufficient lubrication -> damage to gear damaged during transport or installation. unit parts and components Replace damaged pipes. •...
  • Page 5 ENGLISH ... during start up Take care of... Possible damage if neglected • Check the internal components of the gear • Damage to gears and bearings unit for corrosion. • Fill gear unit up to correct level. • Oil level too low -> damage to gears and bearings •...

  • Page 6: Maintenance Table

    The result of this inspection must be documented and made available on request. Any evidence of corrosion on internal components of the gear unit must be reported to Hansen Industrial Transmissions nv. Note: This quick reference for handling the gear unit is not exhaustive.

  • Page 7: Scope

    This service manual contains the storage, installation, operating, lubrication and maintenance instructions for the Hansen P4 standardized gear units. The Hansen P4 gear unit is a component of a machine to decrease or to increase the input speed and respectively to increase or to decrease the transmitted torque.

  • Page 8: Installation

    Before beginning the installation of the gear unit, it is necessary to check that involuntary starting up of the drive is impossible. Heaters, coolers, electrical alarms and other safety or monitoring devices supplied by Hansen Industrial Transmissions nv separately or together with the gear unit, must be installed and connected by the user as indicated on the relative documents.
  • Page 9 2.1.2.6. Fire Gear units with burning marks cannot be restarted. Only after revision and repair carried out by Hansen Industrial Transmissions nv, the gear units can be started safely. Burning of lubricants and sealing...
  • Page 10 - electrical equipment. The disassembly and the assembly of a gear unit and its parts require a qualification and a particular knowledge. It is strongly recommended to entrust this task to qualified personnel authorized by Hansen Industrial Transmissions nv. Original parts of Hansen Industrial Transmissions nv should be used to replace the existing parts.
  • Page 11 Inquiries concerning a gear unit should always specify the unit's complete type code and manufacturing number, which can be found on the nameplate. This information is essential to identify the unit supplied by Hansen Industrial Transmissions nv. The nameplate, which is fitted on each gear unit, also contains information about ratings and/or torque, speed and lubrication.

  • Page 12: Shipping

    All grease lubrication points are factory filled. In case the gear unit, after arrival of the shipment from Hansen Industrial Transmissions nv (H.I.T.), has to be transported further, H.I.T. advises to avoid transport by train. If the gear units are nevertheless to be transported by train anyhow, then the necessary precautions must be taken by the forwarder to avoid false Brinelling damage on gears and bearings.
  • Page 13 - Drain the protective oil and fill the gear unit with the exact quantity of the prescribed gear oil (see also maintenance manual). It is recommended to rinse the gear unit with the selected oil before starting up. In case of doubt: refer to Hansen Industrial Transmissions nv.

  • Page 14: Handling

    ENGLISH 5. HANDLING The Hansen P4 gear units are easy to handle and to install. Make use of integral oval lifting eyes (horizontal mount) and lifting eye nuts with bolts or integral rods (vertical mount). For equal load sharing make use of all available lifting points (4 lifting points), fixed to the gear unit, and use ad- equate tools.
  • Page 15 ENGLISH - For gear units (type QV...), sizes J up to T Use only the integral rods Note: For handling of gear units equipped with a lubrication system caution is necessary. Particular circumstances might dictate the temporary removal of thermostat(s), pressure gauge(s) and/or part of the oil feed piping.

  • Page 16: Installation

    Threaded centre holes in these shafts are according to DIN 332 Teil 2 Form D. Couplings should be mounted on the shafts with fit according to specifications. Refer to the certified drawing of the gear unit and the dimensional drawing of the coupling. In case of doubt please refer to Hansen Industrial Transmissions nv.
  • Page 17 ISO 12944 will be applied. Refer to the “Order Acknowledgement”. Protect the oil seals of the gear unit against paint and harmful external influences. Recommended sealing paste: refer to your supplier. In case of doubt, refer to Hansen Industrial Transmissions nv. 6.3. EXTERNAL LOADS If external loads act on the gear unit, thrust blocks must be installed against the unit's feet, to prevent the gear unit from shifting.
  • Page 18 When flexible gear couplings are mounted, the minimum allowable misalignment for the coupling may differ from the values listed in the table of permissible misalignment (see above). Refer to Hansen Industrial Transmissions nv to get the appropriate alignment instructions and service manual of the gear coupling.
  • Page 19 ENGLISH 6.5. SECURING OF SOLID SHAFT GEAR UNITS The gear unit must be mounted onto a rigid and stable bedplate or foundation in order to avoid vibrations and possible overload of the housing fixation pads. Use the fixation holes indicated on the dimensional drawing. After correct alignment and shimming of all the points, fix the gear unit solidly onto its foundation with the appropriate size steel bolts, grade 8.8 according to DIN 267 or SAE grade 5 for steel bolts 1 1/2"...
  • Page 20 ENGLISH 6.5.2. Tightening torques for stainless steel bolts grade 80 Horizontal mount - Single stage gear units (type QHP.1) Gear unit size Bolt size Grade 80 Tightening torque Upon request Bolt size 3/4" 7/8" 1" 1 1/8" 1 1/4" Grade 5 Tightening torque lbf.in 3000...
  • Page 21 6.6. SECURING OF HOLLOW SHAFT GEAR UNITS 6.6.1. Hollow shaft gear unit with shrink disc connection The Hansen Industrial Transmissions nv supplied shrink disc is ready to be installed. Do not dismantle shrink disc prior to first mounting. The two-part shrink disc is used as standard (fig. 1c).
  • Page 22 ENGLISH Securing in case of axial load If the axial load is not absorbed by the shoulder of the machine shaft, a distance ring (g) must be included (see fig. 2b, page 24). Dismounting (fig. 1b) - Loosen all tightening bolts (ZS) (fig.1c) uniformly, one by one in a continuous sequence, about a quarter of a turn per round.
  • Page 23 ENGLISH 6.6.2. Hollow shaft gear unit with keyway connection Mounting (fig. 2a) - Coat mating faces (b) of the machine shaft with mounting compound. - Slide the O-ring (c) onto the machine shaft. - Place supplied mounting key (d) into keyway of machine shaft, with the boss against the shaft face. - Place the gear unit into position on the machine shaft.
  • Page 24 ENGLISH 6.6.3. Mounting of the torque arm After fitting and securing the gear unit to the driven shaft (see par. 6.6.1 or 6.6.2), fix unit by means of the optionally supplied torque arm to a fixed torque reaction point. Refer to the certified drawing or catalogue for torque arm location on gear unit.

  • Page 25: Lubrication

    Different lubrication systems can be used, depending on - gear velocity - gear unit mounting position - operating conditions Hansen Industrial Gearboxes use one of following systems : - splash lubrication - forced feed lubrication: - circulation lubrication - pressure lubrication...
  • Page 26 For other speeds at the high speed shaft, refer to Hansen Industrial Transmissions nv. 7.2. FORCED FEED LUBRICATION All rotating elements above oil bath level are lubricated by a gear pump forcing the oil through pressure lines.
  • Page 27 Settings stated on the certified drawing have been set during testrun by Hansen Industrial Transmissions nv and should not be altered without written authorisation. Presettings, if stated, are recommended values set by Hansen Industrial Transmissions nv, but may be altered according to local conditions.
  • Page 28 ENGLISH FIG. 5 - Single stage gear units - Multi-stage gear units (1) see section 7.8, page 30 Position of oil filling plug, dipstick, oil draining plug, breather plug Always refer to the certified dimensional drawing and stickers on the gear unit. Dipstick Ventilation Condensation...

  • Page 29: Ventilation

    ENGLISH - If the gear unit is filled with storage oil, it has to be drained and it is strongly advised to rinse the gear unit with the selected oil before starting up. Check with the oil supplier. - To improve the steadiness of the bearing life span, it is highly recommended to use oil that has an initial oil cleanliness of -/15/12 (or better) according to ISO 4406.

  • Page 30: Backstops

    These inspections are preferably carried out by qualified personnel authorized by Hansen Industrial Transmissions nv. In case the backstop is part of a hoist drive which is subject to a periodical safety inspection, the check of the backstop must be included in the inspection procedure.

  • Page 31: Start Up

    Repeat this check after each extended period of standstill (refer to section 12.6). The result of this inspection must be documented and made available on request. Any evidence of corrosion on internal components of the gear unit must be reported to Hansen Industrial Transmissions nv.

  • Page 32: Maintenance

    ENGLISH 11.3. GEAR UNITS EQUIPPED WITH HEATERS Gear units equipped with heaters must not be started before the oil temperature is above 5°C (40°F). Heaters have to be switched off automatically when the oil temperature is above 15°C (60°F). 11.4. GEAR UNITS WITH FORCED FEED LUBRICATION For the different parts of the lubrication system, refer to the service manual of the lubrication and cooling equipment and/or the technical leaflets concerning the specific components.

  • Page 33: Grease Quantity For Bearings

    The high speed shaft is equipped as standard with an OIL-LOCK system. For the Hansen P4 single stage gear units also the low speed shaft is equipped with an OIL-LOCK system. This oil seal is wear resistant and maintenance free due to its centrifugal operating principle. The dual purpose labyrinth seal also prevents the entrance of dirt and moisture.
  • Page 34 12.7. SERVICE AFTER SALES For technical assistance or additional information, the Hansen Industrial Transmissions nv sales centres are at your disposal. When you contact them, please specify the complete type code and the manufacturing number mentioned on the gear unit's nameplate.
  • Page 35 ENGLISH 13. GREASE QUANTITIES FOR REGREASING Grease quantity (Type Q.) in grams for bearings by regreasing The type Q. is indicated on the nameplate (see page 12) Greases, NLGI-Grade 3, recommended by the oil suppliers: see page 39 Sticker on the gear unit Figures: see page 37 Bearings without grease nipple are oil lubricated.
  • Page 36 ENGLISH FIG. 7 FIG. 8 FIG. 9 FIG. 10 B2 B3 B4 B5 30° - 45°...
  • Page 37 ENGLISH Grease quantity in g for labyrinth seal by regreasing Greases, NLGI-Grade 2, recommended by the oil suppliers: see page 39 Sticker on the gear unit On low speed shaft Single stage gear units Gear unit Gear unit Gear unit Type Type Type...

  • Page 38: Lubricants

    The oil and lubricant suppliers are responsible for the selection and composition of their products. • If the customer does not wish to follow Hansen Industrial Transmissions nv' oil and grease prescriptions, the customer assumes responsibility for the technical suitability of the lubricant used.

  • Page 39: Polyalpha-Olefine Based Synthetic Oils And Suitable Grease

    The oil and lubricant suppliers are responsible for the selection and composition of their products. • If the customer does not wish to follow Hansen Industrial Transmissions nv' oil and grease prescriptions, the customer assumes responsibility for the technical suitability of the lubricant used.

  • Page 44: Www.hansenindustrialgearboxes.com

    See our worldwide sales & service network at www.hansenindustrialgearboxes.com Hansen Industrial Transmissions nv Leonardo da Vincilaan 1 B-2650 Edegem - Belgium T. +32(0)3 450 12 11 F. +32(0)3 450 12 20 E. info@hansenindustrialgearboxes.com www.hansenindustrialgearboxes.com...

This manual is also suitable for:

P4 qhp seriesP4 qhr seriesP4 qvp seriesP4 qvr seriesP4 qhp.2 seriesP4 qhp.3 series ... Show all

Table of Contents