ActronAir Classic 2 Series Installation And Commissioning Manual

ActronAir Classic 2 Series Installation And Commissioning Manual

Indoor single/split fan coil

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Classic Series 2
Split Ducted Unit
Installation and Commissioning Guide - Indoor
Model Numbers
Single Fan Coil Split Fan Coil**
EVA100S*
EAA130S & EFA130S
EVA130S
EAA150S & EFA150S
EVA150S
EAA170S & EFA170S
EVA170S
EAA200S & EFA200S
EVA200S
EAA230S & EFA230S
EVA230S
*
Above unit illustration shown is an EVA130S unit.
EVA100S has a single fan configuration.
**
Split fan coil has a separate coil and fan section.
IMPORTANT NOTE:
Please read this manual carefully before installing or operating your air conditioning unit.

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Summary of Contents for ActronAir Classic 2 Series

  • Page 1 Classic Series 2 Split Ducted Unit Installation and Commissioning Guide - Indoor Model Numbers Single Fan Coil Split Fan Coil** EVA100S* EAA130S & EFA130S EVA130S EAA150S & EFA150S EVA150S EAA170S & EFA170S EVA170S EAA200S & EFA200S EVA200S EAA230S & EFA230S EVA230S Above unit illustration shown is an EVA130S unit.
  • Page 2: Table Of Contents

    Split Ducted Indoor Units Installation and Commissioning Guide Table of Contents 01. Introduction ..........................03 01.01. Information About This Guide 01.02. Product Inspections 01.03. Codes, Regulations And Standards 01.04. Important Safety Symbols And Labels 02. Safety Instructions .........................4 03. Components Overview ........................5 03.01.
  • Page 3: Introduction

    Check your air conditioning unit and all items against the invoice upon receiving your shipment. Inspect the unit, components and accessories for any sign of damage. If there is any damage to the unit, contact ActronAir Customer Care Department immediately on: 1300 522 722 to obtain a Goods Return Number.
  • Page 4: Safety Instructions

    Split Ducted Indoor Units Installation and Commissioning Guide 02. Safety Instructions • Only licensed HVAC technicians* should install and service this air conditioning equipment. Improper service or alteration by an unqualified technician could result in significant and major damage to the product or property which may render your warranty null and void.
  • Page 5: Components Overview

    Split Ducted Indoor Units Installation and Commissioning Guide 03. Components Overview 03.01. Indoor Unit Components Overview INDOOR UNIT EC MOTOR ID COIL ID FAN Single Fan for EVA100S LID -CONTROL PANEL INDOOR CONTROL PANEL 03.02. Indoor Unit Electrical Panel Overview EMC FILTER TRANSFORMER (for some models)
  • Page 6: Unit Dimensions And Clearances

    SUPPLY 4. Minimum service access clearances are DUCT WORK HEIGHT CLEARANCE = 340mm responsibilities of the installer, ActronAir will not be 595 O/A held liable for any extra charges incurred due to lack 267.5 267.5 of access.
  • Page 7: Eva130S

    4. Minimum service access clearances are DUCT WORK responsibilities of the installer, ActronAir will not HEIGHT CLEARANCE = 340mm be held liable for any extra charges incurred due to lack of access.
  • Page 8: Eva150S

    4. Minimum service access clearances are HEIGHT CLEARANCE = 340mm responsibilities of the installer, ActronAir will not be held liable for any extra charges incurred due to lack of access. Installation and Commissioning Guide - Split Ducted Indoor Unit...
  • Page 9: Eva170S

    DUCT WORK 4. Minimum service access clearances are HEIGHT CLEARANCE = 410mm responsibilities of the installer, ActronAir will not be held liable for any extra charges incurred due to lack of access. Installation and Commissioning Guide - Split Ducted Indoor Unit...
  • Page 10: Eva200S

    4. Minimum service access clearances are HEIGHT CLEARANCE = 410mm responsibilities of the installer, ActronAir will not be held liable for any extra charges incurred due to lack of access. Installation and Commissioning Guide - Split Ducted Indoor Unit...
  • Page 11: Eva230S

    DUCT WORK 4. Minimum service access clearances are HEIGHT CLEARANCE = 410mm responsibilities of the installer, ActronAir will not be held liable for any extra charges incurred due to lack of access. Installation and Commissioning Guide - Split Ducted Indoor Unit...
  • Page 12: Two-Piece Fan Coil

    DUCT WORK TOP VIEW 4. Minimum service access clearances are responsibilities of the installer, ActronAir will not be held liable for any extra charges incurred due to lack of access. Installation and Commissioning Guide - Split Ducted Indoor Unit...
  • Page 13 TOP VIEW 4. Minimum service access clearances are responsibilities of the installer, ActronAir will not be held liable for any extra charges incurred due to lack of access. Installation and Commissioning Guide - Split Ducted Indoor Unit...
  • Page 14 TOP VIEW 4. Minimum service access clearances are responsibilities of the installer, ActronAir will not be held liable for any extra charges incurred due to lack of access. Installation and Commissioning Guide - Split Ducted Indoor Unit...
  • Page 15 TOP VIEW 4. Minimum service access clearances are responsibilities of the installer, ActronAir will not be held liable for any extra charges incurred due to lack of access. Installation and Commissioning Guide - Split Ducted Indoor Unit...
  • Page 16: Fan Section

    (0m Min - 6m Max) 4. Minimum service access clearances are TOP VIEW responsibilities of the installer, ActronAir will not be held liable for any extra charges incurred due to lack of access. Installation and Commissioning Guide - Split Ducted Indoor Unit...
  • Page 17 TOP VIEW 4. Minimum service access clearances are responsibilities of the installer, ActronAir will not be held liable for any extra charges incurred due to lack of access. Installation and Commissioning Guide - Split Ducted Indoor Unit...
  • Page 18 (0m Min - 6m Max) 4. Minimum service access clearances are TOP VIEW responsibilities of the installer, ActronAir will not be held liable for any extra charges incurred due to lack of access. Installation and Commissioning Guide - Split Ducted Indoor Unit...
  • Page 19: Installation Instructions

    Compliance and consultation with the authorities having jurisdiction with the installation of this equipment is the responsibility of the installer. ActronAir will not be held liable for any damages or costs as a result of the installer’s failure to comply. Please refer to the matching outdoor unit Installation and Commissioning Guide for further information and details.
  • Page 20 Split Fan Coil System (Optional) The ActronAir innovative 2-piece fan coil system provides a solution to your difficult and tight roof space installation requirement. This versatile system has a separate fan and coil sections. Each of the compact and lightweight section is simply installed in two separate locations and joined by flexible duct system.
  • Page 21: Unit Lifting Procedures

    & SELECTION DATA SRD175C / S Split Ducted Indoor Units Installation and Commissioning Guide ESP SPLIT DUCTED UNIT 07. Unit Lifting Procedures 07.01. Crane Lifting Method WARNING WH&S regulations must be observed and will take precedence during lifting process. DANGER Make sure rigging equipment, accessories and plant are sufficiently and safely capable to lift the unit in order to prevent potential damage to property, severe personal injury or death.
  • Page 22: Fork Lift Method

    & SELECTION DATA SRD175C / SRD175E Split Ducted Indoor Units Installation and Commissioning Guide ESP SPLIT DUCTED UNIT 07.02. Fork Lift Method FIG. 2 Insert forklift Tines here ELECTRICAL PANEL END INSERT FORKLIFT TINES HERE CAUTION NICAL & SELECTION DATA SRD175C / SRD175E DO NOT LIFT UNIT from this end in order to prevent damage to electrical panel and pipes.
  • Page 23: Safety Drain Tray

    Split Ducted Indoor Units Installation and Commissioning Guide 08. Safety Drain Tray NOTES CONDENSATE AND SAFETY TRAY DRAINAGE • Refer to indoor unit dimension page for specification of drain connectors. • Test condensate drain installation to ensure that water flows freely and does not leak. Also check that the drain tray does REVISION DATE DRAWING NUMBER 05 - 05 - 2010...
  • Page 24: Zone Barrel Mounting Instructions

    Split Ducted Indoor Units Installation and Commissioning Guide 09. Zone Barrel Mounting Instructions In the installation of zone barrels, extra caution must be taken as damper motors are IP20 Rated and MUST NOT BE INSTALLED IN AN AREA WHERE CONDENSATION WILL BE AN ISSUE. It is highly recommended that indoor units and accessories, particularly zone barrels, be mounted in the roof cavity.
  • Page 25: Electrical Installation

    Split Ducted Indoor Units Installation and Commissioning Guide 10. Electrical Installation All electrical work must be carried out by a qualified technician. Make sure all wiring is in accordance with local wiring rules. Wiring connections should be made in accordance with the wiring diagram provided. DANGER Live Electrical Supply ! During installation of your air conditioning unit, it may be necessary to work in close proximity to live electricity.
  • Page 26: Indoor Unit Wiring Diagram

    Split Ducted Indoor Units Installation and Commissioning Guide 11. Indoor Unit Wiring Diagram Variation Code: Variation: Base VARIOUS Model No: Description: INDOOR BOARD + 8 ZONE WITH 3 WALL CONTROLLERS Drawn: Revision Size: Date: 08-05-2019 Drawing No: WD2210 This drawing remains the intellectual property of Actron Engineering Pty Ltd. Date: 19-06-2019 Reproduction, modification and/or distribution are prohibited without written consent.
  • Page 27: Split Unit Electrical Connection

    Split Ducted Indoor Units Installation and Commissioning Guide 12. Split Unit Electrical Connection MAINS WIRING (230/400VAC) (Single Phase + Neutral + Earth) 50Hz (Three Phase + Neutral + Earth) 50Hz INTER-CONNECTING POWER CABLE (230VAC) (Single Phase + Neutral + Earth) 50Hz DATA CABLE TO WALL CONTROL (Cat5e UTP (AWG 24) Data Cable) EXTRA LOW VOLTAGE DATA CONTROL WIRING...
  • Page 28 Split Ducted Indoor Units Installation and Commissioning Guide Circuit Breaker Size and Cable Size Requirement Circuit Breaker Size Cable Size (mm2) Amps MAIN O.D. to I.D. Model CRA100S / EVA100S 25.0 CRA130S / EVA130S / EFA130S 32.0 CCA130S / EVA130S / EFA130S CRA150S / EVA150S / EFA150S 32.0 CCA150S / EVA150S / EFA150S...
  • Page 29: Maximum Cable Lengths

    Split Ducted Indoor Units Installation and Commissioning Guide 13. Maximum Cable Lengths 13.01. Recommended Wiring Configuration INDOOR UNIT LR7 WALL CONTROL LR7 WALL CONTROL LR7 WALL CONTROL (OPTIONAL*) (OPTIONAL*) R-410A “CAUTION” PLEASE ENSURE THERE IS NO GAS / PRESSURE IN THE FAN COIL UNIT BEFORE REMOVING COPPER END CAPS.
  • Page 30: Alternate Wiring Configuration

    Split Ducted Indoor Units Installation and Commissioning Guide 13.02. Alternate Wiring Configuration INDOOR UNIT LR7 WALL CONTROL LR7 WALL CONTROL LR7 WALL CONTROL (OPTIONAL*) (OPTIONAL*) R-410A “CAUTION” PLEASE ENSURE THERE IS NO GAS / PRESSURE IN THE FAN COIL UNIT BEFORE REMOVING COPPER END CAPS.
  • Page 31: Cable Length - Zoning

    1 to 4 (Optional 4 Zones Piggy-Back Configuration), if 1 to 3 is 75m, then 3 to 4 must be 25m to make a total of 100m. *** Recommended maximum cable length, providing total of preceding cable connections are only 5m. ^ Total Cumulative length of all the aggregate cable must not exceed 500 meters. Consult ActronAir for longer cable length requirement.
  • Page 32: Wiring Connections

    Split Ducted Indoor Units Installation and Commissioning Guide 15. Wiring Connections 15.01. LR7 Wall Control Wiring Connections INDOOR WALL CONTROLLER WIRING CONTROL POWER: - PAIR 4 (BROWN / BROWN-WHITE) 485 A: - PAIR 1 (BLUE) BOARD 485 B: - PAIR 1 (BLUE-WHITE) GND: - PAIR 3 (GREEN / GREEN-WHITE) NOT USED: - PAIR 2 (ORANGE / ORANGE - WHITE) WALL CONTROLLER...
  • Page 33: Maintenance Frequency Checklist

    Split Ducted Indoor Units Installation and Commissioning Guide 16. Maintenance Frequency Checklist Regular servicing of equipment by a qualified technician is recommended every 12 months for residential applications and every quarter for commercial applications. Regular servicing of your unit helps in maintaining its optimum performance and reliability.
  • Page 34: Key Parts List

    Split Ducted Indoor Units Installation and Commissioning Guide 17. Key Parts List PART ITEM DESCRIPTION EVA100S EVA130S EVA150S EVA170S EVA200S EVA230S NUMBER 2520-328 2520-338 EC ID Fan 2520-334 2520-313 4540-067 4540-074 Coil Piston 4540-084 4540-088 4540-099 ID Control Board 2020-169 Filter Board 4080-013 1040-225...
  • Page 35 THIS PAGE WAS INTENTIONALLY LEFT BLANK...
  • Page 36 ©Copyright 2019 Actron Engineering Pty Limited ABN 34 002767240. ®Registered Trade Marks of Actron Engineering Pty Limited. ActronAir is constantly seeking ways to improve the design of it’s products, therefore specifications are subject to change without notice. Document: 0525-074 Ver. 1 Issue Date: 09/2019...

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