Baldor UM Series Installation & Operating Manual
  1. Manuals
  2. Brands
  3. Baldor Manuals
  4. Servo Drives
  5. UM Series
  6. Installation & operating manual
Baldor UM Series Installation & Operating Manual

Baldor UM Series Installation & Operating Manual

Dc servo control
Hide thumbs
Table of Contents

Advertisement

Quick Links

Over 100 years cumulative experience
24 hour rush turnaround / technical support service
Established in 1993
The leading independent repairer of servo motors and drives in North America.
Scroll down to view your document!
For 24/7 repair services :
USA: 1 (888) 932 - 9183
Canada: 1 (905) 829 -2505
Emergency After hours: 1 (416) 624 0386
Servicing USA and Canada
Visit us on the web:
www.servo-repair.com
www.servorepair.ca
www.ferrocontrol.com
www.sandvikrepair.com
www.accuelectric.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the UM Series and is the answer not in the manual?

Questions and answers

Related Manuals for Baldor UM Series

Summary of Contents for Baldor UM Series

  • Page 1 Over 100 years cumulative experience 24 hour rush turnaround / technical support service Established in 1993 The leading independent repairer of servo motors and drives in North America. Visit us on the web: www.servo-repair.com www.servorepair.ca www.ferrocontrol.com www.sandvikrepair.com www.accuelectric.com Scroll down to view your document! For 24/7 repair services : USA: 1 (888) 932 - 9183 Canada: 1 (905) 829 -2505...
  • Page 2 SERVO DRIVE UM Series DC Servo Control Installation & Operating Manual 4/00 MN1213...

  • Page 3: Table Of Contents

    Table of Contents Section 1 General Information ............. Limited Warranty .
  • Page 4 ii Table of Contents MN1213...

  • Page 5: General Information

    Baldor assumes no responsibility for any errors that may appear in this document. Limited Warranty For a period of two (2) years from the date of original purchase, BALDOR will repair or replace without charge controls and accessories which our examination proves to be defective in material or workmanship.

  • Page 6: Product Notice

    Product Notice Intended use: These drives are intended for use in stationary ground based applications in industrial power installations according to the standards EN60204 and VDE0160. They are designed for machine applications that require variable speed controlled three phase brushless AC motors. These drives are not intended for use in applications such as: –...
  • Page 7 PRECAUTIONS: WARNING: Do not touch any circuit board, power device or electrical connection before you first ensure that power has been disconnected and there is no high voltage present from this equipment or other equipment to which it is connected. Electrical shock can cause serious or fatal injury. WARNING: Be sure that you are completely familiar with the safe operation of this equipment.
  • Page 8 AC power to these terminals may result in damage to the control. Caution: Baldor recommends not using “Grounded Leg Delta” transformer power leads that may create ground loops and degrade system performance. Instead, we recommend using a four wire Wye.

  • Page 9: Product Overview

    The Baldor UM series high frequency DC servo control provides performance with attention to economy. It is designed to operate a wide variety of Baldor DC brush type permanent magnet servo motors. The UM series control is a key component in motion control applications and provides 1 to six axes control.
  • Page 10 Functional Description The servo control consists of a power amplifier, a velocity control amplifier, and fault logic circuitry. Power Amplifier The power section of a PWM bridge normally acts as a low output impedance voltage source. However, if an analog signal representing motor current is applied to the input of the amplifier and a current command is present, the impedance of the PWM bridge then becomes high.

  • Page 11: Receiving And Installation

    Section 3 Receiving and Installation Receiving & Inspection Baldor Controls are thoroughly tested at the factory and carefully packaged for shipment. When you receive your control, there are several things you should do immediately. Observe the condition of the shipping container and report any damage immediately to the commercial carrier that delivered your control.

  • Page 12: Electrical Installation

    Figure 3-1 Installing the Circuit Boards Electrical Installation All interconnection wires between the control, AC power source, motor, host control and any operator interface stations should be in metal conduits. Use listed closed loop connectors that are of appropriate size for wire gauge being used. Connectors are to be installed using crimp tool specified by the manufacturer of the connector.
  • Page 13 Figure 3-2 AC and DC Coil Noise Suppression RC snubber 0.47 mf DC Coil AC Coil Diode 33 W Control Enclosures Motor controls mounted in a grounded enclosure should also be connected to earth ground with a separate conductor to ensure best ground connection. Often grounding the control to the grounded metallic enclosure is not sufficient.

  • Page 14: Input Power Transformer

    Input Power Transformer The UM series servo control requires an external isolation transformer that provides an ungrounded AC power source. • UM controls with a 100VDC bus require 70VAC nominal. • UM controls with a 150VDC bus require 105VAC nominal.
  • Page 15 Power Wiring Be sure to use the correct size wire for each connection. AC Input Power wires, Motor and the main ground wire should be the size stated in Table 3-1. The logic and fan power lines should be 16 AWG. 1 to 4 Axis Procedure (Refer to Figure 3-4).

  • Page 16: Power Wiring

    Figure 3-5 Power Wiring 6 Axis 115VAC for logic & fan power Signal Wiring Input Signals (Refer to Figure 3-6). Connect the positive (+) tachometer wire (of the first servo motor) to the Tach (+) input (pin 5) of the Phoenix Connector for Axis 1. Connect the negative (–) side tachometer wire (of the first servo motor) to the Tach (–) input (pin 6) of the Phoenix Connector for Axis 1.
  • Page 17 Repeat steps 1, 2, 3 and 4 for each of the tachometers and be sure to use the Phoenix Connector for the correct Axis. Differential Command Input – Connect the input Velocity Command Signal to pin 1 and its return to pin 4. Ensure that jumper P2 is in its right most position (pins 1 and 2).

  • Page 18: Optional Input Connections

    Optional Input Connections Current Monitor Interface (Connections are made at pins 7 and 11). Decoupled current sense (DCS) is an analog representation of amplifier current. Using an oscilloscope, a technician can look at output current of the amplifier. An analog output voltage of 1 volt peak to peak represents approximately 1/10 of peak current.
  • Page 19 Emergency Stop Some applications require a positive stop to disconnect the motor in the event of an emergency. A relay with 4 sets of contacts can be connected as shown in Figure 3-10 to provide the E stop function. Figure 3-10 Emergency Stop Connection MN1213 Receiving &...
  • Page 20 3-10 Receiving & Installation MN1213...

  • Page 21: Adjustments And Start-Up

    Each axis should be started independently to minimize problems. The following procedure is for operating the UM series servo control in a velocity loop with a tachometer. To operate in current (torque) mode, refer Start–Up Torque Mode.

  • Page 22: Start-Up Velocity Mode

    Start–Up Velocity Mode (Power On) Decouple all loads from the motors. Disconnect all axes except the first (axis 1) Switch on the Logic and Fan AC power input. Observe that the fan starts and three of the green LED’s on the logic power supply (+ 15V, –...

  • Page 23: Start-Up Torque Mode

    20. Connect the motor for the next axis. 21. Repeat steps 3 through 20 for each axis. 22. Turn off AC input power to the external isolation transformer and AC input power to the Logic & Fan input. 23. Connect the loads to each motor and turn power ON. 24.
  • Page 24 4-4 Adjustments & Start-Up MN1213...

  • Page 25: Troubleshooting

    Section 5 Troubleshooting Overview This troubleshooting guide describes the symptoms and provides information to check the causes of a fault and restore operation. Most of the faults can be identified by observing the four LED fault indicators on each servo control card and using a VOM.
  • Page 26 Table 5-1 Troubleshooting Symptom Corrective Action No torque in one direction. Check left or right limit switch wires to insure that they are not tied to common. Verify that the proper limit switches are used. Verify jumper P1 position. No output in either direction. Check interlock and reset wires to insure that they are not tied to common.
  • Page 27 Table 5-1 Troubleshooting Continued Symptom Corrective Action Low output voltage Check incoming power to logic power supply and verify that it is in from logic power supply. specified range. If in range, disconnect any external load on logic power and reset servo control. Check fuse on overvoltage protector.
  • Page 28 5-4 Troubleshooting MN1213...

  • Page 29: Specifications & Product Data

    Section 6 Specifications & Product Data Identification Complete Servo Control – – – UM X UM Series Input Connector S=Screw Terminal Chassis Size O=Original insulation displacement 2=Two Axes C=Competitor insulation displacement 4=Four Axes Quantity of UM3015H Control Cards 6=Six Axes...
  • Page 30 Chassis/Power Supply Assemblies Description Unit –100 –150 –100 –150 –100 –150 Rated Bus Input Nominal Rated Bus Input Range 20–77 20–115 20–77 20–115 20–77 20–115 Number of Phases 1 or 3 1 or 3 1 or 3 1 or 3 Logic &...
  • Page 31 MN1213 Specifications & Product Data 6-3...
  • Page 32 6-4 Specifications & Product Data MN1213...
  • Page 33 Dimensions – Inches (mm) UM4 shown. Height = 7.25 (184.15) MN1213 Specifications & Product Data 6-5...
  • Page 34 6-6 Specifications & Product Data MN1213...

  • Page 35: Appendix A Personality Module

    Appendix A Personality Module Jumper and Personality Module Settings Personality Module Current Settings Refer to Figure A-1. The personality module allows you to calibrate the servo control. Resistors can be soldered to the module to select the upper limit values of the following: Peak Current Continuous Current Foldback Current...

  • Page 36: Peak And Continuous Current Levels

    Peak and Continuous Current Levels Adding a resistor reduces the set values from the specifications in Section 6. Peak / Continuous Current Levels Peak Continuous Ipeak (Amps) RP (Ohms) (Amps) RR (Ohms) UM1506HS–100 OPEN OPEN 42.2k 68.4k 17.4k 26.7k 10.2k 12.1k 6.81k 6.19k...

  • Page 37: Record Of "Set Up" Configuration

    Record of “Set Up” Configuration It is highly recommended that a record be kept of the set up details for future reference. This will come in quite handy for new units, field replacements, and diagnostic aid. Using recorded values from similar set–ups will reduce installation time, and service can be conducted faster.
  • Page 38 A-4 Product Overview MN1213...
  • Page 39 TEL: +39 11 562 4440 TEL: +61 29674 5455 TEL: +65 744 2572 TEL: +52 47 61 2030 FAX:+39 11 562 5660 FAX:+61 29674 2495 FAX:+65 747 1708 FAX:+52 47 61 2010  Baldor Electric Company Printed in USA MN1213 4/00 C&J 2500...

This manual is also suitable for:

Um2–100–1–10sUm2–100–1–01sUm2–150–1–01sUm2–100–1–20sUm2–100–1–02sUm2–150–1–02s ... Show all

Table of Contents