Polaris EV206PH-B Technical And Service Manual page 5

TOOLS
the following special tools are needed when servicing the vector ev200ph:
Tool
Star shaped wrench set
head cup remover
bearing cup press
hex wrench set: 4mm, 5mm, 6mm
hex wrench set
hex wrench set: 2mm, 5mm, 3mm
fourth-hand cable stretcher
Chain checker
Chain breaker (screw type)
Crank wrench
Cable and housing cutter
Gearclean brush
32mm & 36mm head wrench
pedal wrench
Spoke wrench (black)
Spoke wrench (red)
tire lever set
freewheel tool
bottom-bracket-cartridge tool
SpECIFICATIONS
Table 1: Electrical Specifications
Component
battery
type
Capacity
Charger
Input
output
Table 2: parts
Item # Ft.-Lb.
bottom-bracket cartridge 29.4 21.7-28
adapter ring
brake caliper anchor bolt 5-7 40-60
brake caliper CpS bolt 8-10 70-90
4
Servicemanual_101212.indd 4-5
part Number
park tWS-2
park rt-1
park hhp-3
park aWS-1
park aWS-11C
park aWS-3
park bt-2
park CC-2C
park Ct-3
park CCW-14r
park Cn-4C
park GSC-1
park hCW-15
park pW-3
park SW-0
park SW-2
park tl-1C
part tool fr-1
park tool bbt-2
Specification
29.6v
lithium manganese
6ah (178 watt/hr)
evantage Smart battery Charger
120vaC, 60hz
Special Instructions
apply grease to the threads
Item # Ft.-Lb.
brake caliper mounting 5-7 40-60
bolt
brake disc bolt 6.2 55
brake lever clamp bolt 3-3.9 26.5-34.7
Chainring bolt 6-8 53-71
Crank arm bolt 35-40 26-30
derailleur anchor bolt 4.1 36.5
derailleur mounting bolt 7.9 70
front fender 3 26.5
handlebar binder bolt 6 53
handlebar stem clamp 12 106
bolt
pedal 3-4.9 26.5-43.4
rear axle nut 60-65 44-48
rear fender bolt 4 35
rear fender stay bolt 2 17.7
Seat post clamp bolt 10-12 89-106
Shifter set screw 3-3.9 26.5-34.7
Shock absorber bolt 16-20 12-14.5
Swingarm bolt 18-22 13-16
throttle set screw 3-3.9 26.5-34.7
torque arm bolt 9-10 80-89
SErIAL NUmBEr IdENTIFICATION
the serial Id number is an 8-digit code located either on the front or back of the bicycle headtube. this
number should be referenced when registering warranty or service claims.
Special Instructions
apply loctite 242
apply loctite 242
apply grease to bolt threads
apply grease to bolt threads
apply grease to stud threads
apply loctite 242
apply loctite 242
10/12/2012 12:25:44 am
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