Polaris EV206PH-B Technical And Service Manual page 20

4. Secure and tighten security latch (Figure 3).
5. run cable to control box area of bike.
6. Connect quick disconnect plugs into same ports you
disconnected the old motor from.
7. Close and secure control cover, making sure to keep cable
running along the cable lead in control box.
8. Zip tie cable to rear fork as it was before servicing.
9. replace battery, turn on unit, and call customer service to test
for accurate installation.
pLEASE NOTE ThE FOLLOWING:
ensure brake disc does not damage brake pad during wheel installation.
torque rear axle nuts according to specifications in table 5.
SmArT CONTrOLLEr SErVICE
SmArT CONTrOLLEr SErVICE: If your contact with customer service has concluded that the controller is
the source of an issue, follow the instructions below to easily replace the control box.)
Smart Controller removal
TOOLS rEQUIrEd: phillips head screwdriver
1. turn off the bike, and remove the battery.
2. press the power button on display to purge stored energy.
3. remove the control box cover. you will need a phillips head
screwdriver.
4. locate the cables running from the controller to both the motor
and leading into the bike frame. disconnect all cables leading
into the control box. no two sets of cables are the same size, so
reinstallation should not be confusing.
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Servicemanual_101212.indd 34-35
5. disconnect all quick disconnect plugs.
6. Unscrew 4 bolts holding control box onto bicycle frame.
Smart Controller Installation
1. take new control box (unpacked per packaging instructions) and place it into bicycle mount, making sure
that cable side is facing front.
2. bolt the controller onto the bike.
3. reconnect all quick disconnect plugs.
4. replace the control cover and screw on from front to back.
5. replace the battery.
6. turn the unit on to test.
prO-rIdE LIThIUm BATTEry SErVICE
prOrIdE LIThIUm BATTEry SErVICE: If, after your service call, you have concluded that the battery is
the problem, please replace the battery for the customer, and send the old battery back to our service center
in the same box the replacement came in (postage included)
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10/12/2012 12:25:59 am