Table Of Contents - Polaris EV206PH-B Technical And Service Manual

TABLE OF CONTENTS

Chapter 1 .................................................................................................................................
General InformatIon ..........................................................................................................
termS left and rIGht ................................................................................................................................
noteS, CaUtIonS and WarnInGS ............................................................................................................
troUbleShootInG / dIaGnoStIC GUIde ................................................................................................
toolS ................................................................................................................................................................
SpeCIfICatIonS ..............................................................................................................................................
table 1: eleCtrICal SpeCIfICatIonS ..................................................................................................
table 2: partS.............................................................................................................................................
General Warranty InformatIon ..........................................................................................................
ComponentS to beCome famIlIar WIth WhICh are Covered Under Warranty ............
bICyCle overvIeW ....................................................................................................................................
Warranty proGram detaIlS ...................................................................................................................
motor SyStem Component Warranty ...........................................................................................
non-eleCtrIC Component Warranty .............................................................................................
ServICInG of partS .....................................................................................................................................
Chapter 2 .................................................................................................................................
SteerInG and SUSpenSIon .................................................................................................
handlebar replaCement .........................................................................................................................
removal .......................................................................................................................................................
InStallatIon ...............................................................................................................................................
handlebar Stem .........................................................................................................................................
removal .......................................................................................................................................................
InStallatIon ...............................................................................................................................................
front fork removal/InStallatIon .......................................................................................................
removal .......................................................................................................................................................
InStallatIon ...............................................................................................................................................
Chapter 3 .................................................................................................................................
brakeS .......................................................................................................................................
brake lever removal/InStallatIon .....................................................................................................
removal .......................................................................................................................................................
InStallatIon ..............................................................................................................................................
brake Cable Inner WIre ..........................................................................................................................
removal .......................................................................................................................................................
InStallatIon ...............................................................................................................................................
brake CalIper removal/InStallatIon .................................................................................................
brake CalIper removal ........................................................................................................................
InStallatIon ...............................................................................................................................................
Servicemanual_101212.indd 2-3
brake pad replaCement...........................................................................................................................
brake dISC removal/InStallatIon ........................................................................................................
1
Chapter 4 .................................................................................................................................
1
ShIfter and deraIlleUr .....................................................................................................
1
removal .......................................................................................................................................................
1
InStallatIon ...............................................................................................................................................
2
ShIfter Cable Inner WIre removal/InStallatIon ..........................................................................
4
removal .......................................................................................................................................................
4
InStallatIon ...............................................................................................................................................
4
deraIlleUr .....................................................................................................................................................
4
deraIlleUr lUbrICatIon .......................................................................................................................
6
deraIlleUr adjUStment .......................................................................................................................
6
SettInG Cable tenSIon ..........................................................................................................................
6
deraIlleUr InStallatIon.......................................................................................................................
7
7
Chapter 5 .................................................................................................................................
7
ChaIn and CrankSet ............................................................................................................
7
ChaIn .................................................................................................................................................................
8
InSpeCtIon ..................................................................................................................................................
CheCkInG ChaIn lenGth ........................................................................................................................
8
removal .......................................................................................................................................................
8
CleanInG ......................................................................................................................................................
8
InStallatIon ...............................................................................................................................................
9
lUbrICatIon ................................................................................................................................................
9
Crank arm ......................................................................................................................................................
9
removal .......................................................................................................................................................
10
InSpeCtIon ..................................................................................................................................................
11
InStallatIon ...............................................................................................................................................
11
ChaInrInG ........................................................................................................................................................
12
removal .......................................................................................................................................................
InStallatIon ...............................................................................................................................................
13
ChaInrInG Wobble CheCk .........................................................................................................................
13
pedal ...............................................................................................................................................................
13 removal .......................................................................................................................................................
13 InStallatIon ...............................................................................................................................................
13 bottom-braCket CartrIdGe ...................................................................................................................
14 removal .......................................................................................................................................................
14 InStallatIon ...............................................................................................................................................
14
Chapter 6 .................................................................................................................................
16
16
motor SyStem ........................................................................................................................
16
troUbleShootInG dIaGnoStIC GUIde ..................................................................................................
16
17
18
18
18
18
19
19
20
21
21
21
22
22
23
23
23
23
23
24
24
24
25
25
25
26
27
27
27
27
28
28
28
28
29
29
30
31
31
31
10/12/2012 12:25:43 am