Pilz PSEN sc B 5 Series Operating Manual
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Pilz PSEN sc B 5 Series Operating Manual

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Operating Manual-1004508-EN-02

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  • Page 1 PSEN sc B 5 Series PSEN sensor technology Operating Manual-1004508-EN-02...
  • Page 2 Preface This document is the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for the user's internal purposes. Suggestions and comments for improving this documenta- tion will be gratefully received.

  • Page 3: Table Of Contents

    Planning of safety and warning zones and zone sets Switchover time with zone selection 5.10 Determining the moment of switchover 5.11 Dust filtration Section 6 Installation and alignment Installation options Installation without PSEN sc bracket H Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 4 Example configuration A 9.3.2 Example configuration B 9.3.3 Example configuration C 9.3.4 Example configuration D Testing Section 10 Operation 10.1 Diagnostic information 10.1.1 Error 10.1.2 Warnings 10.1.3 Information 10.2 Display during normal operation Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 5 Technical details 13.1 Safety characteristic data Section 14 Network data Section 15 Order reference 15.1 System 15.2 Accessories Section 16 Appendix 16.1 Check list Section 17 Identification Section 18 EC declaration of conformity Operating Manual PSEN sc B 5 Series 1004508-EN-02...

  • Page 6: Operating Manual Psen Sc B 5 Series

    Introduction Introduction Validity of documentation This documentation is valid for the product PSEN sc B 5 Series. It is valid until new docu- mentation is published. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product.
  • Page 7 Introduction INFORMATION This gives advice on applications and provides information on special fea- tures. Operating Manual PSEN sc B 5 Series 1004508-EN-02...

  • Page 8: Overview

    Overview Overview The safety laser scanners of the PSEN sc B 5 Series are electrosensitive protective equip- ment (ESPE type: 3) in accordance with EN 61496-3 for workspaces in which machines, ro- bots, and automated systems could endanger the physical integrity of operators.

  • Page 9: Unit View

    Button for scrolling upwards in the display Button for confirming the display Button for scrolling downwards in the display Status of the OSSD 1/2 (red/green) Not used Not used State of the warning field exit Locking Operating Manual PSEN sc B 5 Series 1004508-EN-02...

  • Page 10: Safety

    Safety Safety Intended use The safety laser scanners of the PSEN sc B 5 Series are electrosensitive protective equip- ment of ESPE type 3. They are used to protect personnel and systems. The safety laser scanners are designed to secure hazardous areas within buildings, secure hazardous areas of vehicles and access protection within buildings.

  • Page 11: Safety Regulations

    Damage can be attributed to not having followed the guidelines in the manual, Operating personnel are not suitably qualified, Any type of modification has been made (e.g. exchanging components on the PCB boards, soldering work etc.). Operating Manual PSEN sc B 5 Series 1004508-EN-02...

  • Page 12: Disposal

    INFORMATION Laser radiation of the safety laser scanner The safety laser scanner of the PSEN sc B 5 Series corresponds to the laser class 1 in accordance with EN 60825-1. Additional measures to shield the laser beams are not required (eye-safe).

  • Page 13: Function Description

    If an object or a person enters the warning zone, corresponding actions can be triggered (e.g. switch on indicator light unit). If an object or a person violates the safety zone, the OSSDs switch to an OFF state. Operating Manual PSEN sc B 5 Series 1004508-EN-02...

  • Page 14: Use Of Zone Sets And Monitoring Cases

    80 ms have elapsed since switching to the OFF state and The start button has been operated and then released again for a min. 0.5 s and a max. 5 s. The start occurs with a falling edge. Operating Manual PSEN sc B 5 Series 1004508-EN-02...

  • Page 15: Manual Restart

    The reset pushbutton has to be connected to the reset input. To trigger a reset, the reset pushbutton has to be pressed for at least 500 ms. Operating Manual PSEN sc B 5 Series 1004508-EN-02...

  • Page 16: Stationary Hazardous Area

    The monitored area can be divided into subsections, for which monitoring can be activated and deactivated each. Legend [1] Hazardous area [2] Configured zone 1, monitoring not activated [3] Configured zone 2, monitoring not activated Operating Manual PSEN sc B 5 Series 1004508-EN-02...

  • Page 17: Multiple Evaluation

    A visual or audible signal can be activated as advance warning. 4.9.1 Horizontal application Fig.: Application example PSEN scan safety laser scanner - horizontal configuration Legend [1] Warning zone [2] Safety zone Operating Manual PSEN sc B 5 Series 1004508-EN-02...

  • Page 18: Project Configuration

    [1] Hazardous area [2] Area covered by the laser beam [3] Safety laser scanner [4] Minimum distance to the hazardous area (corresponds max. to the operating range of the safety laser scanner) Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 19 (including the reaction time of the connected relay) Approach speed The speed with which the object to be detected is nearing the hazardous area in mm/s The following applies for PSEN sc B 5 Series: S = K * (t ) + Z...
  • Page 20 Risk of injury by reaching into the opening between safety laser scan- ner and mounting area Reaching into the opening between safety laser scanner and mounting area can lead to injuries. – Prevent any possibility of reaching into the opening Operating Manual PSEN sc B 5 Series 1004508-EN-02...

  • Page 21: Calculation Of The Overall Response Time

    Install the safety laser scanner so that no objects can enter the zone with limited detec- tion capability. Avoid installing the safety laser scanner below cable trays, so that cables cannot enter the area with limited detection capability. Legend [1] Area with limited detection capability Operating Manual PSEN sc B 5 Series 1004508-EN-02...

  • Page 22: Installation Of Several Adjacent Safety Laser Scanners

    This can be achieved by installing the safety laser scanner in various heights or inclination or by an opaque object between two laser scanners. Change the height of the safety laser scanners Change the inclination of the safety laser scanners. Operating Manual PSEN sc B 5 Series 1004508-EN-02...

  • Page 23: Ambient Conditions

    Avoid strong electromagnetic interference when operating the safety laser scanner. When operating the safety light grid, avoid the development of smoke, mist, or dust that would reduce the safety laser scanner's range. Operating Manual PSEN sc B 5 Series 1004508-EN-02...

  • Page 24: Distance To Intense Light Sources And To Reflective Surfaces

    Objects that may be influenced by safety laser scanners through ambient light, must not be placed within the opening angle of the laser beam. Pilz recommends that the safety laser scanner is installed at a minimum distance of 2.5 m from reflective surfaces (The recommendation has been determined with a reflection of the background of 300 .

  • Page 25: Distance From Walls

    Specify the location and the size of the safety zone and the warning zone in accord- ance with the safety assessment. Specify in what situations the switching operation of the zone sets are to take place. Operating Manual PSEN sc B 5 Series 1004508-EN-02...

  • Page 26: Switchover Time With Zone Selection

    – Use switching of monitoring in time or overlapping zone sets to en- sure that no person is in the safety zone when this area changes to a hazardous area. Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 27 Advance of the switchover time when using inputs of another device Advance of the switchover time when using inputs of external OSSDs [1] Monitoring zone set 1 is active [2] Monitoring zone set 2 is active Operating Manual PSEN sc B 5 Series 1004508-EN-02...

  • Page 28: Dust Filtration

    24]). – When calculating the safety distance, ensure that the allowance is considered depending on the dust filtering. – Ensure that the new safety distance fulfils the specifications of the safety assessment. Operating Manual PSEN sc B 5 Series 1004508-EN-02...

  • Page 29: Installation And Alignment

    To fix the safety laser scanner, use M5 screws for a max. screw depth of 10 mm. Legend [1] Mounting surface [2] M5 screws Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 30 3 Nm. Legend PSEN sc bracket H (protective bracket for safety laser scanner) M5 screws for fixing the PSEN sc bracket H at the safety laser scanner PSEN sc bracket H installed at the safety laser scanner Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 31 4. Align the middle of the adjusting disc for angle of inclination [1] with the center of the fix- ing for the safety laser scanner [3] and tighten the set screw for the adjusting disc for angle of inclination [2] with 2,5 Nm. Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 32 PSEN sc bracket H to the top and fix the safety laser scanner with the screws [3] and [4]. Tighten all four screws to 3 Nm. Inclination to the top/bottom Inclination to the side (roll) Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 33 3. Align the middle of the adjusting disc for angle of inclination [1] with the center of the fix- ing for the safety laser scanner [3] and tighten the set screw for the adjusting disc for angle of inclination [2] with 2,5 Nm. Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 34 - bracket PSEN sc bracket P [ 31]). 2. Tighten the roll angle fine adjustment screws [7] (see figure Installation with setting of angle of inclination/roll angle - bracket PSEN sc bracket P [ 31]) with 2,5 Nm. Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 35 Installation and alignment Measures to safeguard unsecured areas When installing the PSEN sc B 5 Series areas may result that are not detected by the safety laser scanner. If required, install additional protective devices to safeguard the hazardous area. Prevent stepping behind...
  • Page 36 Installation and alignment Prevent creeping underneath Legend [1] Mounting surface [2] Scanning plane [3] Base area [4] Safeguard area against creeping underneath [5] Edge at the mounting surface Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 37 66]). Connector pin assignment The safety laser scanner PSEN sc B 5 Series has configurable inputs and outputs. In PSENscan Configurator these can be configured for the specific application. M12 8-pin socket for connection to an evaluation device and the voltage supply –...
  • Page 38 1 OSSD pair – 1 warning output – 8 Area Switch Inputs Expert – 1 OSSD pair Configuration options: Warning Configuration zone Number of zone sets Restart Automatic Manual Automatic Automatic Manual Automatic Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 39 24 V 24 V 0 V DC Blue n. c. Green n. c. n. c. Yellow n. c. Warning message White Warning message OSSD 1 Grey OSSD 1 OSSD 2 Pink OSSD 2 Functional earth Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 40 24 V 0 V DC Blue Monitoring zone set 1 Green Monitoring zone set 2 Yellow Warning message White Warning message OSSD 1 Grey OSSD 1 OSSD 2 Pink OSSD 2 Functional earth Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 41 1. Turn the safety laser scanner for better access to the memory module. 2. Loosen the M3 screws of the protective cover and remove the protective cover. The screws are secured against loss and they cannot be removed. Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 42 6. Fix the screw of the memory module with a torque of 1 Nm. 7. Place the protective cover at the safety laser scanner and screw the protective covers with 1 Nm. Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 43 Wiring Connection to PSENscan Configurator The configuration of the safety laser scanner PSEN sc B 5 Series is carried out in PSENscan Configurator on a configuration PC. Evaluation device PSEN sc B 5.5 PSENscan Configurator Ensure that the software PSENscan Configurator is installed on the configuration PC.
  • Page 44 For incorporation of the safety laser scanner into the network, For monitoring the safety laser scanners in the network, For creating reports, For password administration of the safety laser scanner of the PSEN sc B 5 Series Installation 8.2.1 System requirements...
  • Page 45 The PSENscan Configurator offers the option of automatically finding a device available in the network. 1. Select Device -> Search device. The network is searched for connected PSEN sc B 5 Series. Connected PSEN sc B 5 Series are listed under Network environment. 2. Double-click the safety laser scanner from Network environment.
  • Page 46 Click Reject to reject the downloaded configuration in the connected device and con- tinue to use the existing configuration on the connected device. The downloaded con- figuration in the connected device will be deleted. Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 47 2 24 V OSSD 2 Input circuit OSSD 1 F.E. PSENscan Fig.: Dual-channel connection of the safety laser scanner on the input circuit of an evaluation device (1 zone set, warning message, automatic restart) Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 48 Device You can enter a title for the connected device under Name. Click on the arrow . The next window is opened: Output configuration. The number of OSSD pairs is already selected. Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 49 The window Device selection is displayed with one tab each Online and Overview of all types. 2. Select a device from Overview of all types. Double-click the device. The device is displayed in the work window and it can be configured. Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 50 8. Select the detection capability [mm] for this safety laser scanner. Define the value for Safety zone or for Warning zone. 9. Select Dust filter level (level 1 = low, level 3 = high). A higher level of dust filtering requires a longer safety distance. Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 51 If Warning zone = 0, the warning zone is activated. The output Pin 1 is automatically set to NO FUNCTION . The output cannot be used. If Warning zone = 1, the warning zone is activated. The output Pin 1 must be set to Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 52 The wiring of inputs has already been configured by the previous selection. 7. Under Multiple evaluation, define the number of consecutive scans needed for detec- tion. Increasing the number of consecutive scans will increase the response time of the safety laser scanner. Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 53 Device You can enter a title for the connected device under Name. Click on the arrow . The next window is opened: Output configuration. The number of OSSD pairs is already selected. Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 54 . The next window Input configuration is opened. 6. For Restart select the value Automatic and define the Restart time (min. 80 ms). Click on the arrow . The next window Configuration detection capability is opened Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 55 Use an opaque object with a height of at least 300 mm and a diameter of 70 mm as a test piece. Move the test piece at various points along the safety zone into the safety zone: Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 56 Please observe the environmental conditions [ 23]. Check the safety laser scanner’s front panel. – Scratched front panel: Change the safety laser scanner. – Dirty front panel: Clean the front panel [ 63]. Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 57 If the error persists, please contact Pilz. INTF10 An error occurred during the system Perform a reset of the safety laser scan- test. ner. If the error persists, please contact Pilz. Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 58 If the error persists, please contact Pilz. OSSDF1 An error has occurred when testing Check the state and the wiring of the the OSSD1. OSSD. If the error persists, please contact Pilz. Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 59 DLDNC A new configuration is downloaded. DLDNF A new firmware version is down- loaded. DREST A delayed restart is performed. Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 60 Faulty input Faulty input, e.g. wrong number of inputs that are used for switching the zone sets. The status of the network is checked The status of the network is checked. Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 61 Operation Icon (shown in the display) Status Description/measure No configuration available No configuration for the safety laser scan- ner could be found. Operating Manual PSEN sc B 5 Series 1004508-EN-02...

  • Page 62: Regular Checks Cleaning And Maintenance

    Regular checks can bring to light changes to the plant/machine, safeguards and ambient conditions. 11.2.1 Regular check Pilz recommends that the safety laser scanner be checked every six months. Check the safety laser scanner’s front panel. – Scratched front panel: Change the safety laser scanner.

  • Page 63: Maintenance

    Moist cotton cloths should be used for cleaning. Avoid using Alcohol, Solvents, Cloths made of wool, Cloths made of synthetic material. Clean the front panel during the regular check of the safety laser scanner [ 55]. Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 64 Dimensions Dimensions Front view 10,5 112,5 Side view Plan view Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 65 Dimensions PSEN sc bracket PR Front view Side view Operating Manual PSEN sc B 5 Series 1004508-EN-02...

  • Page 66: Technical Details

    Semiconductor outputs OSSD safety outputs Switching current per output 250 mA Voltage drop at OSSDs Times Test pulse duration, safety outputs 300 µs Response time t1 62 ms Rotation time 30 ms Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 67 Adjusting screw for angle of inclination 2,5 Nm PSEN sc Memory 1 Nm Dimensions Height 152 mm Width 102 mm 112,5 mm Depth Weight 1.530 g Where standards are undated, the 2017-11 latest editions shall apply. Operating Manual PSEN sc B 5 Series 1004508-EN-02...

  • Page 68: Safety Characteristic Data

    A safety function's SIL/PL values are not identical to the SIL/PL values of the units that are used and may be different. We recommend that you use the PAScal software tool to calculate the safety function's SIL/PL values. Operating Manual PSEN sc B 5 Series 1004508-EN-02...

  • Page 69: Network Data

    Description User interface proprietary 2000 Monitoring User interface proprietary in/out 3000 Receive command User interface proprietary in/out 4088 Find device in network User interface proprietary in/out 12000 Poll configur- ation data Operating Manual PSEN sc B 5 Series 1004508-EN-02...

  • Page 70: Order Reference

    631 072 cable 3m male con- male con- nector, straight nector, straight PSEN op Ethernet 10 m M12, 4-pin 4-pin RJ45 631 073 cable 10m male con- male con- nector, straight nector, straight Operating Manual PSEN sc B 5 Series 1004508-EN-02...

  • Page 71: Appendix

    Appendix 16.1 Check list The check list below is intended as an aid in for the following work on a safety laser scan- ner of the PSEN sc B 5 Series: During commissioning, recommissioning, and running the specified regular check.
  • Page 72 Are the switching elements that are connected to the OSSDs (valves, con- tactors, etc.) monitored with feedback loops? Does the wiring of the OSSDs match the circuit diagram? Operating Manual PSEN sc B 5 Series 1004508-EN-02...
  • Page 73 Violate the protected field at various points: The hazardous movement must be shut down. Switch off the safety laser scanner Is the hazardous movement stopped immediately when you switch off? Operating Manual PSEN sc B 5 Series 1004508-EN-02...

  • Page 74: Identification

    H = August C = March I = September D = April L = October E = May M = November F = June N = December ##### Consecutive number within the month Operating Manual PSEN sc B 5 Series 1004508-EN-02...

  • Page 75: Ec Declaration Of Conformity

    European Parliament and of the Council. The complete EC Declaration of Conformity is available on the Internet at www.pilz.com/downloads. Authorised representative: Norbert Fröhlich, Pilz GmbH & Co. KG, Felix-Wankel-Str. 2, 73760 Ostfildern, Germany Operating Manual PSEN sc B 5 Series...
  • Page 76 Back cover Support Technical support is available from Pilz round the clock. Americas Australia Scandinavia +45 74436332 Brazil +61 3 95600621 +55 11 97569-2804 Spain Canada Europe +34 938497433 +1 888-315-PILZ (315-7459) Austria Switzerland Mexico +43 1 7986263-0 +41 62 88979-30...

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Psen sc b 5.5

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