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Related Manuals for Lutz-Jesco TOPAX MC
Summary of Contents for Lutz-Jesco TOPAX MC
- Page 1 Gaswarngerät EASYCON GW und TOP 40900001_6 Multi-Channel Controller TOPAX ® Operating instructions Read the operating manual! The user is responsible for installation and operation related mistakes! Dosing Liquids © Lutz-Jesco GmbH 2020 BA-46020-02-V04 Conveying Gases Control Systems...
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Page 3: Table Of Contents
9.1 Confirming a message ............9.2 Logbook ................9.3 Configure trend display ............9.4 Manual mode ................. 9.5 Calibration ................9.6 Setpoints and reference sets ..........9.7 Access via network ..............Table of Contents © Lutz-Jesco GmbH 2020 BA-46020-02-V04 Subject to technical changes. 200123... -
Page 4: Notes For The Reader
Separate step with no follow-up action. 1. First step in a series of steps. 2. Second step in a series of steps. Result of the above action. Action completed, aim achieved. ü Notes for the Reader BA-46020-02-V04 © Lutz-Jesco GmbH 2020... -
Page 5: Safety
Thanks to their professional training, knowledge, experience and knowl- edge of the relevant specifications, specialist staff are able to perform the job allocated to them and recognise and/or eliminate any possible dan- gers by themselves. Safety © Lutz-Jesco GmbH 2020 BA-46020-02-V04 Subject to technical changes. 200123... - Page 6 Qualification Activities Transportation Mechanical installation Commissioning Taking out of operation Specialist staff Fault rectification Maintenance Repairs Disposal Trained electricians Electrical installation Trained persons Control Tab. 3: Personnel qualification Safety BA-46020-02-V04 © Lutz-Jesco GmbH 2020...
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Page 7: Intended Use
Sensors and actors connected to the incorrect terminals or incorrectly configured. Protective earth removed. 3.3.2 Incorrect start-up Commissioning with damaged or obsolete sensors. Commissioning without the establishment of all protective measures, fastenings etc. Intended use © Lutz-Jesco GmbH 2020 BA-46020-02-V04 Subject to technical changes. 200123... -
Page 8: Product Description
1. Module on slot 1 to connect an actor (here: MAGDOS LD) Output modules 2. Module 2 2. Module on slot 2 to connect an actor (here: MEMDOS LP) Tab. 4: Explanation of functional diagram of a two-channel controller Product description BA-46020-02-V04 © Lutz-Jesco GmbH 2020... -
Page 9: Multi-Channel Controller Topax Mc Rating Plate
Month/year of manufacture Main menu Tab. 6: Position numbers rating plate multi-channel controller TOPAX ® File Browser Status row for messages Tab. 5: Position numbers main view with three sensors Product description © Lutz-Jesco GmbH 2020 BA-46020-02-V04 Subject to technical changes. 200123... -
Page 10: Technical Data
Servomotor 20 mA Servomotor with 20 mA feedback Relays 2 x 230 V AC, 5 A (ohmic load) Optocoupler 2 x 80 V DC, 5 mA Tab. 8: Multi-channel controller TOPAX MC output modules ® Technical data BA-46020-02-V04 © Lutz-Jesco GmbH 2020... -
Page 11: Dimensions
Operating instructions 6 Dimensions All dimensions in mm 6.1 Outside dimensions 6.2 Drillhole dimensions All dimensions in mm All dimensions in mm Fig. 4: Outside dimensions Fig. 5: Drillhole dimensions Dimensions © Lutz-Jesco GmbH 2020 BA-46020-02-V04 Subject to technical changes. 200123... -
Page 12: Installation
The voltage supply is deactivated before the start and secured The contact load rating amounts to max. 4A. against reactivation. ü The housing is open. Resources required: Schuko plug Wire end sleeves 0.75 − 2.5 mm² Installation BA-46020-02-V04 © Lutz-Jesco GmbH 2020... -
Page 13: Terminal Connection
Alarm relay Clamps 42 + 43 normal off 44 − 46 Protective earth (PE) 47 − 49 Connection supply voltage Neutral line (N) 50 − 52 Phase (L) Tab. 7: Terminal connection Installation © Lutz-Jesco GmbH 2020 BA-46020-02-V04 Subject to technical changes. 200123... -
Page 14: Connecting Sensors
Do not route the connecting cable parallel to the mains and control connections, and always with a clearance of at least 15 cm. Lay Reference electrode connection junctions at an angle of 90°. Tab. 9: Terminal connection of the potentiostat module input circuit board Installation BA-46020-02-V04 © Lutz-Jesco GmbH 2020... -
Page 15: Connecting The Actors
7.6.1 Alarm relay Bild BA Eingangsmodul Leitfähigkeit The alarm relay on the main board forwards alarms. TOPAX MC Salzgehalt 79889_1 41 42 43 Fig. 11: Current module input circuit board Fig. - Page 16 3. Enter a value between 0 and 100 % and check whether the actor re- Servomotor with potentiometer/ Chlorine gas control valve C 7700 acts as desired. servomotor without potentiometer Actor has been tested. ü Tab. 19: Actors and configuration servomotor relay Installation BA-46020-02-V04 © Lutz-Jesco GmbH 2020...
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Page 17: Digital Inputs
The device is fitted with a network input in the form or a 4-pole and switched on. D-coded M12x1 socket. Lutz-Jesco GmbH offers different lengths of spe- cial twisted-pair network cables to make the typical Ethernet RJ-45 plug Perform the following work steps: connection. -
Page 18: Rs485 Interface
Perform the following work steps: 1. Open the device housing. 2. Connect a two-wire cable to terminals A and B of the RS485 module. 3. Connect the device with your network. Device connected with network. ü Installation BA-46020-02-V04 © Lutz-Jesco GmbH 2020... -
Page 19: Commissioning
This section leads you through initial commissioning. 1. Set the preferred language and press on the arrow. 2. Measured values: Determine the desired measured value for the in- stalled input modules. Press the right-hand arrow. Commissioning © Lutz-Jesco GmbH 2020 BA-46020-02-V04 Subject to technical changes. 200123... -
Page 20: Configuration
9. Max-alarm: Activate or deactivate the maximum alarm and state a value over which the alarm will be triggered. 10. Delay: Set a time delay for the “minimum and maximum alarm”. Configuration of the sensors completed. ü Commissioning BA-46020-02-V04 © Lutz-Jesco GmbH 2020... - Page 21 7. Max-alarm: Activate or deactivate the maximum alarm and state a difference value over which the alarm will be triggered. 8. Delay: Set a time delay for the minimum and maximum alarm. Configuration of the difference completed. ü Commissioning © Lutz-Jesco GmbH 2020 BA-46020-02-V04 Subject to technical changes. 200123...
- Page 22 You can configure and use up to four controllers. Pre-conditions for actions: ü You have used the configuration assistant to assign an input and a control function to a controller (see section “Configuration assistant” on page 19). Commissioning BA-46020-02-V04 © Lutz-Jesco GmbH 2020...
- Page 23 1. In the main menu under System > Outputs, navigate to the “Digital” 1. Working in the main menu under System > Controller, navigate to the tab. “parameter” tab. Commissioning © Lutz-Jesco GmbH 2020 BA-46020-02-V04 Subject to technical changes. 200123...
- Page 24 Press the minimum or value exceeded. maximum value that you wish to change. It illuminates green between the values. Configuration of the limit value control completed. ü Commissioning BA-46020-02-V04 © Lutz-Jesco GmbH 2020...
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Page 25: Password Protection
LED outputs. Configuration of the second overview completed. ü 8.2.4 Colours of the alarm messages You can edit the colours of the different messages. Commissioning © Lutz-Jesco GmbH 2020 BA-46020-02-V04 Subject to technical changes. 200123... -
Page 26: Network Settings
“OFF” = Access via TFTP protocol de-activated on the device memory. 6. Modbus RTU address: Enter a number between 1 and 14 in the de- vice if your device is fitted with a RS485 network connection. Network settings performed. ü Commissioning BA-46020-02-V04 © Lutz-Jesco GmbH 2020... -
Page 27: Operation
ADJUSTMENT Calibration Tab. 25: Logbook You can open and analyse CSV files with a suitable programme (e. g. MS Excel). You can also view all CSV files on the device. Operation © Lutz-Jesco GmbH 2020 BA-46020-02-V04 Subject to technical changes. 200123... -
Page 28: Configure Trend Display
The response time for a new single-rod measuring chain is a few sec- onds and is set when the physical reading becomes stable. Older sin- gle-rod measuring cells can have a longer reaction time. Operation BA-46020-02-V04 © Lutz-Jesco GmbH 2020... - Page 29 3. Press the “Offset” button. 4. You can enter a pH offset from pH -0.30 to max pH +0.30. 5. Confirm the entry with the green checkmark. Offset compensation completed. ü Operation © Lutz-Jesco GmbH 2020 BA-46020-02-V04 Subject to technical changes. 200123...
- Page 30 Pre-conditions for actions: 3. Press the “2 points” button. ü A buffer solution corresponding to the measuring range is on hand 2-point calibration begins. and has the printed temperature. A clean cloth is available. Operation BA-46020-02-V04 © Lutz-Jesco GmbH 2020...
- Page 31 ü just the temperature sensor by setting a reference value. When setting the reference value, the device will automatically correct the measurement of the temperature sensor by the difference. Operation © Lutz-Jesco GmbH 2020 BA-46020-02-V04 Subject to technical changes. 200123...
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Page 32: Setpoints And Reference Sets
The following information is displayed from left to right: A further window with a progress bar opens; this indicates the posi- - S1 − S4/V1 − V4 indicates the sensor input or virtual input. tion feedback. Operation BA-46020-02-V04 © Lutz-Jesco GmbH 2020... - Page 33 8.2.1.6 “Digital inputs” on page 22. Switching can be performed in three different forms: externally-con- trolled switching; switching via an internal timer and the “ECO control” function, which includes the limit value control. Operation © Lutz-Jesco GmbH 2020 BA-46020-02-V04 Subject to technical changes. 200123...
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Page 34: Access Via Network
5. Monday – Sunday: Set a checkmark against every weekday on which the timer should be active. 6. Reference set: Select the reference set to which is to be switched. Configuration "Switchover via timer” completed. ü Operation BA-46020-02-V04 © Lutz-Jesco GmbH 2020... -
Page 35: Maintenance Intervals
10 Maintenance 2. Enter the serial number in the tab and the manufacturing company of Products by Lutz-Jesco are manufactured to the highest quality stand- ards and have a long service life. However, some parts are subject to op- the sensor. -
Page 36: Replacing The Fuse
The voltage supply has been disconnected and protected against 1. Working in the main menu, navigate to System > Settings > Configu- re-connection. ration. ü The housing is open. 2. Select an existing configuration file. Maintenance BA-46020-02-V04 © Lutz-Jesco GmbH 2020... -
Page 37: Finishing Maintenance
Your service action has been saved in the logfiles. 3. To restart the system, proceed in accordance with the instructions in section 8 “Commissioning” on page 19. Maintenance completed. ü Maintenance © Lutz-Jesco GmbH 2020 BA-46020-02-V04 Subject to technical changes. 200123... -
Page 38: Troubleshooting Topax Mc
Make sure that the sensor has been connected correctly (see chapter 7.5 “Connecting sensors” on page 14). The signal cable to the sensor has a break. Replace the signal cable. Tab. 28: Troubleshooting Troubleshooting TOPAX® MC BA-46020-02-V04 © Lutz-Jesco GmbH 2020... -
Page 39: Modbus Addresses Topax Mc
Input-related data. 20 addresses will be held available for each of the 1 to 4 inputs. The address space for the inputs begins at 2020, 2040, 2060 and 2080. Tab. 29: Modbus addresses Modbus addresses TOPAX® MC © Lutz-Jesco GmbH 2020 BA-46020-02-V04 Subject to technical changes. 200123... - Page 40 7 = Virtual input 4 8 = Timer switch Control output Y (active control) 500 = 50,0 % (2 Byte signed int) 2025 Control output Y (only manual mode) Tab. 29: Modbus addresses Modbus addresses TOPAX® MC BA-46020-02-V04 © Lutz-Jesco GmbH 2020...
- Page 41 Number of positions after the decimal point, see unit (4 bytes signed int.). Number Unit decimal places 2103 Unit µA mg/l µS/cm mS/cm mV/pH Pulses/min. Travelling unit Celsius Tab. 29: Modbus addresses Modbus addresses TOPAX® MC © Lutz-Jesco GmbH 2020 BA-46020-02-V04 Subject to technical changes. 200123...
- Page 42 Manual mode Bit 1: Lower (with 2-side control) Further non channel-related data. 2220 − 2223 Analogue outputs 1 − 4 421 = 4.21 mA (2 byte signed int) Tab. 29: Modbus addresses Modbus addresses TOPAX® MC BA-46020-02-V04 © Lutz-Jesco GmbH 2020...
- Page 43 Temperature 3 maximum alarm Temperature 4 maximum alarm Temperature 1 minimum alarm Temperature 2 minimum alarm Temperature 3 minimum alarm Temperature 4 minimum alarm Tab. 29: Modbus addresses Modbus addresses TOPAX® MC © Lutz-Jesco GmbH 2020 BA-46020-02-V04 Subject to technical changes. 200123...
- Page 44 235 = 23.5 °C 2236 Temperature input 2 With an inactive temperature, the return is -10000 2237 Temperature input 3 (2 byte signed int) 2238 Temperature input 4 Tab. 29: Modbus addresses Modbus addresses TOPAX® MC BA-46020-02-V04 © Lutz-Jesco GmbH 2020...
- Page 45 Dokumentationsbevollmächtigter: Lutz-Jesco GmbH Authorized person for documentation: Heinz Lutz Lutz-Jesco GmbH Geschäftsführer / Chief Executive Officer Am Bostelberge 19 Lutz-Jesco GmbH 30900 Wedemark Wedemark, 01.03.2019 Germany EU Declaration of Conformity © Lutz-Jesco GmbH 2020 BA-46020-02-V04 Subject to technical changes. 200123...
- Page 46 Duty period (approx. operating hours): ................................ Please describe the specific installation and enclose a simple drawing or picture of the chemical feed system, showing materials of const- ruction, diameters, lengths and heights of suction and discharge lines. Warranty claim BA-46020-02-V04 © Lutz-Jesco GmbH 2020...
- Page 47 15 Glossary Limit value control/DIN contact The control variable ‘Y’ of a P controller is only affected by the control de- viation ‘X-W’. The Xp value is stated in the unit of the variable to be con- The limit value control is an output which switches when deter- trolled.
- Page 48 Working in a safety-conscious manner ..........5 Installation example ................8 Installation on the wall ..............12 Intended purpose ................7 Intended use ..................7 Y alarm ....................23 Internal fuse ..................36 Logbook ..................27 Maintenance ..................35 Maintenance intervals ..............35 Notes for the Reader ................4 Index BA-46020-02-V04 © Lutz-Jesco GmbH 2020...
- Page 52 Gaswarngerät EASYCON GW und TOPAX MC 40900001_6 Lutz-Jesco GmbH Am Bostelberge 19 D-30900 Wedemark Phone: +49 5130 5802-0 info@lutz-jesco.com www.lutz-jesco.com Multi-channel controller TOPAX ® Operating instructions...
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