Related Manuals for Lutz-Jesco TOPAX MC
Summary of Contents for Lutz-Jesco TOPAX MC
- Page 1 Multi-channel controller TOPAX ® Operating instructions Dosing Liquids Read the operating manual! Conveying Gases The user responsible for installation and operation related mistakes! Control BA-46020-02-V01 Systems...
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Page 3: Table Of Contents
9.2 Logbook ................9.3 Viewing the trend display ............9.4 Manual mode ................. 9.5 Adjustment ................9.6 Setpoints and Setpoint sets ............ 9.7 Access via network ..............Table of Contents © Lutz-Jesco GmbH 2019 BA-46020-02-V01 Subject to technical changes. 190729... -
Page 4: Notes For The Reader
Separate step with no follow-up action. 1. First step in a series of steps. 2. Second step in a series of steps. Result of the above action. Action completed, aim achieved. ü Notes for the Reader BA-46020-02-V01 © Lutz-Jesco GmbH 2019 Identification of action instructions... -
Page 5: Safety
The device and its packaging must be disposed of in accordance with locally-valid laws and regulations. ð Dispose of different materials separately and ensure that they are recycled. Safety © Lutz-Jesco GmbH 2019 BA-46020-02-V01 Subject to technical changes. Personnel qualification 190729... - Page 6 Qualification Activities Transportation Mechanical installation Commissioning Taking out of operation Specialist staff Fault rectification Maintenance Repairs Disposal Trained electricians Electrical installation Trained persons Control Table 3: Personnel qualification Safety BA-46020-02-V01 © Lutz-Jesco GmbH 2019 Personnel qualification...
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Page 7: Intended Use
Sensors and actors connected to the incorrect terminals or incorrectly configured. Protective earth removed. 3.2.2 Incorrect start-up Commissioning with damaged or obsolete sensors. Commissioning without the establishment of all protective measures, fastenings etc. Intended use © Lutz-Jesco GmbH 2019 BA-46020-02-V01 Subject to technical changes. Intended purpose 190729... -
Page 8: Product Description
1. Module on slot 1 to connect an actor (here: MAGDOS LD) Output modules 2. Module 2 2. Module on slot 2 to connect an actor (here: MEMDOS LP) Table 4: Explanation Product description BA-46020-02-V01 © Lutz-Jesco GmbH 2019 Design and function... -
Page 9: Rating Plate
Login/password settings Serial number Date/time Part number Measured values Month/year of manufacture Main menu Table 6: Rating plate File Browser Status row for messages Table 5: Components Product description © Lutz-Jesco GmbH 2019 BA-46020-02-V01 Subject to technical changes. Rating plate 190729... -
Page 10: Technical Data
Measuring range dependant on the slope up to c. 20 mg/l. Measurement input current Diaphragm-covered measuring cell, module conductivity or another 0/4 − 20 mA 0/4 − 20 mA, max. 500 Ω sensor Voltage current module 24 V Table 8: Technical data Technical data BA-46020-02-V01 © Lutz-Jesco GmbH 2019 Input modules... -
Page 11: Output Modules
Table 9: Technical data 6 Dimensions All dimensions in millimeter (mm). 6.1 Outside dimensions 6.2 Drillhole dimensions Fig. 4: Outside dimensions Fig. 5: Dimensions for wall mounting Dimensions © Lutz-Jesco GmbH 2019 BA-46020-02-V01 Subject to technical changes. Drillhole dimensions 190729... -
Page 12: Installation
ü The voltage supply is deactivated before the start and secured against reactivation. The contact load rating amounts to max. 4A. ü The housing is open. Resources required: Grounding-type plug Installation BA-46020-02-V01 © Lutz-Jesco GmbH 2019 Electrical installation... -
Page 13: Terminal Connection
Clamps 42 + 43 normal off 44 − 46 Protective earth (PE) 47 − 49 Connection supply voltage Neutral line (N) 50 − 52 Phase (L) Table 10: Terminal connection Installation © Lutz-Jesco GmbH 2019 BA-46020-02-V01 Subject to technical changes. Terminal connection 190729... -
Page 14: Connecting Sensors
+ (wire with Ø 2 mm) measuring chain ME110 Table 11: Terminal connection Ø 2 Centre conductor Ø 1,5 Screen Fig. 9: Connect the cable from the pH or Redox sensors correctly Installation BA-46020-02-V01 © Lutz-Jesco GmbH 2019 Connecting sensors... -
Page 15: Connecting Actors
100 % Table 16: Actors and configuration Table 19: Terminal connection Actors Configuration Servomotor with potentiometer/ C7700 chlorine control valve servomotor without potentiometer Table 20: Actors and configuration Installation © Lutz-Jesco GmbH 2019 BA-46020-02-V01 Subject to technical changes. Connecting actors 190729... -
Page 16: Digital Inputs
2. Select the output to which you have connected the actor and which 3. Should it prove impossible to perform point 2, clamp the interference you wish to test. suppression element parallel to the relay output. RC element clamped. ü Installation BA-46020-02-V01 © Lutz-Jesco GmbH 2019 RC protection for relay... -
Page 17: Connecting Ethernet
Access via TFTP server The device is fitted with a network input in the form or a 4-pole and D-coded M12x1 socket. Lutz-Jesco GmbH offers different lengths of spe- Fig. 18: Jumper position on RS485 cial twisted-pair network cables to make the typical Ethernet RJ-45 plug connection. -
Page 18: Commissioning
> Configuration > “Configuration assistant”. The finer settings such as the behaviour of these modules are made later, e. g in the “Outputs” menu item. Commissioning BA-46020-02-V01 © Lutz-Jesco GmbH 2019 First steps... -
Page 19: Configuration
5. Max-alarm: Activate or deactivate the “Maximum-alarm” and enter a temperature to exceed which the alarm will be triggered. Configuration of the temperature sensors completed. ü Commissioning © Lutz-Jesco GmbH 2019 BA-46020-02-V01 Subject to technical changes. Configuration 190729... - Page 20 8. Delay: Set a time delay for the minimum and maximum alarm. can be used for the calculation. Configuration of the combined chlorine completed. ü Commissioning BA-46020-02-V01 © Lutz-Jesco GmbH 2019 Configuration...
- Page 21 Configuration of the digital inputs completed. ü Perform the following steps: 1. Working in the System menu, navigate to System > Outputs and con- figure the output (8.2.2 “Outputs” on page 21). Commissioning © Lutz-Jesco GmbH 2019 BA-46020-02-V01 Subject to technical changes. Configuration 190729...
- Page 22 5. Latching: “On “= the alarm relay is active until all alarms have been 1. In the main menu under System > Outputs, navigate to the “Digital” manually confirmed. “Off” = the relay is automatically deactivated if tab. the active alarms are no longer pending. Commissioning BA-46020-02-V01 © Lutz-Jesco GmbH 2019 Configuration...
- Page 23 “Minimum” and 10 mg/l for “Maximum”. At 0 mg/l, a 4 mA signal will be issued; at 10 mg/l a 20 mA signal will be issued. Configuration of the analogue outputs completed. ü Commissioning © Lutz-Jesco GmbH 2019 BA-46020-02-V01 Subject to technical changes. Configuration 190729...
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Page 24: Password Protection
LED outputs. software updates or network settings. Configuration of the second overview completed. ü The following passwords are factory-set: 1. Level: 0001 2. Level: 0002 3. Level: 0003 Commissioning BA-46020-02-V01 © Lutz-Jesco GmbH 2019 Password protection... -
Page 25: Network Settings
6. Modbus RTU address: Enter a number between 1 and 14 in the de- vice if your device is fitted with a RS485 network connection. Network settings performed. ü Commissioning © Lutz-Jesco GmbH 2019 BA-46020-02-V01 Subject to technical changes. Network settings 190729... -
Page 26: Operation
Changes to the configuration SETUP Configuration ADJUSTMENT Adjustment Table 26: Logbook You can open and analyse CSV files with a suitable programme (e. g. MS Excel). You can also view all CSV files on the device. Operation BA-46020-02-V01 © Lutz-Jesco GmbH 2019 Logbook... -
Page 27: Viewing The Trend Display
10. Confirm the entry with the green checkmark. 11. Repeat point 6 to 10 for the second buffer solution. 12. A window with the actual slope of the sensor will open. 2-point calibration completed. ü Operation © Lutz-Jesco GmbH 2019 BA-46020-02-V01 Subject to technical changes. Adjustment 190729... - Page 28 3. Press the “Offset” button. 4. You can enter a pH offset from -0.30 pH to max +0.30 pH. 5. Confirm the entry with the green checkmark. Offset compensation completed. ü Operation BA-46020-02-V01 © Lutz-Jesco GmbH 2019 Adjustment...
- Page 29 1. Working in the main menu under “Adjustment”, navigate to the “Sen- sors” tab. 2. Working under “Sensor”, select the sensor that you wish to calibrate. 3. Press the “2 points” button. 2-point calibration begins. Operation © Lutz-Jesco GmbH 2019 BA-46020-02-V01 Subject to technical changes. Adjustment 190729...
- Page 30 The maximum change cor- The servomotor now starts and opens up. responds c. to a current of 1 mA. 5. Observe the drive and wait until it opened up completely. Operation BA-46020-02-V01 © Lutz-Jesco GmbH 2019 Adjustment...
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Page 31: Setpoints And Setpoint Sets
1. Working in the main menu under “Setpoints”, navigate to the “Set- To configure, working in the “Setpoints” menu item, select the “Switch- point set” tab. over” tab and perform the following steps: Operation © Lutz-Jesco GmbH 2019 BA-46020-02-V01 Subject to technical changes. Setpoints and Setpoint sets 190729... -
Page 32: Access Via Network
4. Time: Configure a time at which the switch-over is to be made. State the hour and minutes. 5. Monday - Sunday: Set a checkmark against every weekday on which the timer should be active. Operation BA-46020-02-V01 © Lutz-Jesco GmbH 2019 Access via network... -
Page 33: Maintenance
Multi-Channel Controller 10 Maintenance 10.4 Battery change Products by Lutz-Jesco are manufactured to the highest quality stand- ards and have a long service life. However, some parts are subject to op- erational wear. This means that regular visual inspections are necessary The device is fitted with a button cell. -
Page 34: Replacing The Fuse
You must then either load a configuration file or perform the configuration manually. Perform the following steps: 1. Working in the main menu, navigate to System > Service > Device. 2. Press “factory settings”. Maintenance BA-46020-02-V01 © Lutz-Jesco GmbH 2019 Finishing maintenance... -
Page 35: Troubleshooting
(section 7.5 “Connecting sensors” on The sensor error is displayed as an alarm. page 14) The signal cable to the sensor has a break. Replace the signal cable. Table 28: Troubleshooting Troubleshooting © Lutz-Jesco GmbH 2019 BA-46020-02-V01 Subject to technical changes. Finishing maintenance 190729... -
Page 36: Modbus Addresses
2008 – 2017 Name of the device Address 2008 = 0x4757 Address 2009 = 0x00?? The question marks are undefined. In this case, all other addresses send undefined values. Table 29: Modbus addresses Modbus addresses BA-46020-02-V01 © Lutz-Jesco GmbH 2019... - Page 37 4 = Virtual input 1 5 = Virtual input 2 6 = Virtual input 3 7 = Virtual input 4 8 = Timer switch Table 29: Modbus addresses Modbus addresses © Lutz-Jesco GmbH 2019 BA-46020-02-V01 Subject to technical changes. 190729...
- Page 38 Number of positions after the decimal point, see unit (4 bytes signed 2101 – 2102 Measurement int). Number Unit Decimal places µA mg/l µS/cm mS/cm 2103 Unit mV/pH Pulses/min. Fahrenheit Celsius Table 29: Modbus addresses Modbus addresses BA-46020-02-V01 © Lutz-Jesco GmbH 2019...
- Page 39 Bit 1: Lower (with 2-side control) Further non channel-related data. 2220 – 2223 Analogue outputs 1 – 4 421 = 4.21 mA (2 byte signed int) Table 29: Modbus addresses Modbus addresses © Lutz-Jesco GmbH 2019 BA-46020-02-V01 Subject to technical changes. 190729...
- Page 40 Temperature 2 maximum alarm Temperature 3 maximum alarm Temperature 4 maximum alarm Temperature 1 minimum alarm Temperature 2 minimum alarm Temperature 3 minimum alarm Temperature 4 minimum alarm Table 29: Modbus addresses Modbus addresses BA-46020-02-V01 © Lutz-Jesco GmbH 2019...
- Page 41 2236 Temperature input 2 With an inactive temperature, the return is -10000 2237 Temperature input 3 (2 byte signed int) 2238 Temperature input 4 Table 29: Modbus addresses Modbus addresses © Lutz-Jesco GmbH 2019 BA-46020-02-V01 Subject to technical changes. 190729...
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Page 42: Eu Declaration Of Conformity
DIN EN 55016-2-3:2010 + A1:2010 Dokumentationsbevollmächtigter: Lutz-Jesco GmbH Authorized person for documentation: Heinz Lutz Lutz-Jesco GmbH Geschäftsführer / Chief Executive Officer Am Bostelberge 19 Lutz-Jesco GmbH 30900 Wedemark Wedemark, 01.03.2019 Germany EU Declaration of Conformity BA-46020-02-V01 © Lutz-Jesco GmbH 2019... -
Page 43: Warranty Claim
Please describe the specific installation and enclose a simple drawing or picture of the chemical feed system, showing materials of const- ruction, diameters, lengths and heights of suction and discharge lines. Warranty claim © Lutz-Jesco GmbH 2019 BA-46020-02-V01 Subject to technical changes. -
Page 44: Glossary
‘Ki’ and the derivative time ‘Kd’. The integral gain means that the You can activate an alarm which deactivates the controller if the con- actual value ‘X’ can reach the setpoint ‘W’. trol variable ‘Y’ amounts to over 95 % over a defined period. Glossary BA-46020-02-V01 © Lutz-Jesco GmbH 2019... -
Page 45: Index
Working in a safety-conscious manner ..........5 Installation on the wall ..............12 Intended purpose ................7 Intended use ..................7 Internal fuse ..................34 Y alarm ....................21 Limit value control ................22 Logbook ..................26 Maintenance ..................33 Maintenance intervals ..............33 Index © Lutz-Jesco GmbH 2019 BA-46020-02-V01 Subject to technical changes. 190729... - Page 48 Lutz-Jesco GmbH Am Bostelberge 19 D-30900 Wedemark Phone: +49 5130 5802-0 info@lutz-jesco.com www.lutz-jesco.com Multi-Channel Controller TOPAX ® Operating instructions...
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