Wood-mizer EG400EH30S User Manual
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Wood-mizer EG400EH30S User Manual

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  • Page 3 Safety & Operation Manual EG400EH30S rev. A1.00 (E430 Industrial) Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. Form #1209...

  • Page 4: Table Of Contents

    Table of Contents Section-Page SECTION 1 INTRODUCTION About this manual...................1-1 Customer and Equipment Identification..........1-3 Dimensions .....................1-4 Specifications ..................1-5 SECTION 2 SAFETY Safety Symbols..................2-1 Safety Instructions ..................2-2 Safety Devices Inspection ..............2-14 SECTION 3 SETUP & OPERATION Setup .......................3-1 Electrical Installation................3-5 Pre-Operation Check ................3-9 Starting and stopping the machine ............3-12 Edging Lumber..................3-14 Setworks Operation ................3-16...
  • Page 5 Table of Contents Section-Page 5.12 Blades Motor Assembly ...............5-16 5.13 Feed Drive Assembly ................5-17 5.14 Upper Driven Roller ................5-19 5.15 Lower Drive Rollers ................5-20 5.16 Upper Idle Roller..................5-21 5.17 Tensioner Assembly ................5-22 5.18 Kickback Assembly................5-23 5.19 Operator Control Assembly..............5-24 5.20 Frame Assembly...................5-26 5.21 Housing Covers &...
  • Page 6 General Contact Information Getting Service Wood-Mizer is committed to providing you with the latest technology, best quality and strongest customer service available on the market today. We continually evaluate our customers’ needs to ensure we’re meeting current wood-processing demands. Your comments and suggestions are welcome.
  • Page 7 Branches & Authorized Sales CentersWood-Mizer Locations (North and South America) Branches & Authorized Sales CentersWood-Mizer Locations (North and South America) EUROPE UNITED STATES European Headquarters World Headquarters Wood-Mizer Industries Sp. z o.o. Wood-Mizer LLC Nagórna 114, 62-600 Koło, Poland 8180 West 10th Street Tel.: +48-63-26-26-000 Indianapolis,Indiana 46214-2400, Fax: +48-63-27-22-327 www.woodmizer.eu...
  • Page 8 Branches & Authorized Sales CentersWood-Mizer Locations (North and South America) CROATIA Krešimir Pregernik ITALY Pasquale Felice SERBIA Dragan Markov Pregimex d.o.o. Wood-Mizer Italia Srl Wood-Mizer Balkan d.o.o. S. Batušiæa 31, 10090 Zagreb Cda. Capoiaccio SN Svetosavska GA 3/3; P. Fah 25 Tel.:/Fax: +3851-38-94-668...
  • Page 9 Brazil Headquarters Europe Headquarters Serving Brazil Serving Europe, Africa, West Asia Wood-Mizer do Brasil Wood-Mizer Industries Sp z o.o. Rua Dom Pedro 1, No: 205 Bairro: Sao Jose Nagorna 114 Ivoti/RS CEP:93.900-000 62-600 Kolo, Poland Tel: +55 51 9894-6461/ +55 21 8030-3338/ +55 51 Phone: +48.63.26.26.000...

  • Page 10: Introduction

    Feed Motor Feed Motor Infeed Table Infeed Table Feed Reverse/ Feed Reverse Anti-Kickback Handle Anti-Kickback Handle Sawdust Hopper Sawdust Hopper Industrial Edger Industrial Edger Control Box Control Box IE0001-1C ® **Wood-Mizer is a registered trademark of Wood-Mizer Products, Inc. IEdoc122719 INTRODUCTION...
  • Page 11 INTRODUCTION About this manual The EG400 Edger is intended for sawing wood only. See Section Specifications for log size capacities of the machine. The machine must not be used for any other purposes such as cutting ice, metal or any other materials. Using the machine correctly, you will obtain a high degree of accuracy and efficiency.

  • Page 12: Customer And Equipment Identification

    Customer and Equipment Identification Customer and Equipment Identification Each Wood-Mizer Edger has its own serial number. In addition, when you pick up your edger, you will receive a customer number. These two numbers will help expedite our service to you. Please locate them now and write them below so you have quick, easy access to them.

  • Page 13: Dimensions

    Introduction Dimensions Dimensions INDUSTRIAL EDGER DIMENSIONS Introduction IEdoc122719...

  • Page 14: Specifications

    Introduction Specifications Specifications Model: Rev. A1.00 Machine Dimensions: Length: 5220.1 mm Width: 1590.6 mm Height: 2077.6 mm Infeed Table Height: 711.2 - 914.4 mm ( Adjustable) Infeed Table Length: 2381.2 mm Weight: 1750 kg Material Dimensions: Maximum Feed Width: 914.4 mm Maximum Board Width Cut: 711.2 mm Minimum Board Width Cut: 76.2 mm Maximum Board Thickness: 101.6 mm...

  • Page 15: Safety

    Safety Safety Symbols SECTION 2 SAFETY Safety Symbols The following symbols and signal words call your attention to instructions concerning your personal safety. Be sure to observe and follow these instructions. DANGER! indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING! suggests a potentially hazardous situation which, if not avoided, could result in death or serious injury.

  • Page 16: Safety Instructions

    It is always owner's responsibility to comply with all applicable federal, state and local laws, rules and regulations regarding the ownership and operation of your Wood-Mizer Edger. All Wood-Mizer owners are encouraged to become thoroughly familiar with these applicable laws and comply with them fully while using the Edger.
  • Page 17 Safety Safety Instructions WEAR SAFETY CLOTHING WARNING! Secure all loose clothing and jewelry before operating the Edger. Failure to do so may result in serious injury or death. WARNING! Always wear gloves and eye protection when handling bandsaw blades. Changing blades is safest when done by one person! Keep all other persons away from area when coiling, carrying or changing a blade.
  • Page 18 Safety Safety Instructions kg or bigger dry powder extinguisher. IEdoc122719 Safety...
  • Page 19 Safety Safety Instructions CHECK EDGER BEFORE OPERATION DANGER! Make sure all guards and covers are in place and secured before operating the Edger. Failure to do so may result in serious injury. WARNING! Always turn off the motor to stop the blade whenever the Edger is not in use Failure to do so may result in serious injury.
  • Page 20 Safety Safety Instructions KEEP HANDS AWAY DANGER! Moving parts can crush and cut. Keep hands clear. Make sure all guards and covers are in place and secured before operating or towing. Failure to do so may result in serious injury. DANGER! Always stay a safe distance from rotating parts and make sure that loose clothing or long hair does not engage rotating...
  • Page 21 Safety Safety Instructions WARNING! Never try to cut two or more boards at once. WARNING! In case of a rive belt break, wait until all rotating parts are completely stop Failure to do so may result in serious injury or death. Safety IEdoc122719...
  • Page 22 Safety Safety Instructions USE PROPER PROCEDURE WHEN CONDUCTING ELECTRICAL SAFETY CHECKS AND MAINTENANCE DANGER! Make sure all electrical installation, service and/or maintenance work is performed by a qualified electrician and is in accordance with applicable electrical codes. DANGER! Hazardous voltage inside the electric disconnect box, starter box, and at the motor can cause shock, burns, or death.
  • Page 23 IMPORTANT! Always be sure that all safety warning decals are clean and readable. Replace all damaged safety decals to prevent personal injury or damage to the equipment. Contact Wood-Mizer Customer Service or your local distributor to order new decal. IMPORTANT!
  • Page 24 Safety Safety Labels Description Safety Labels Description See table 2-1 Pictogram decals used to warn and inform the user about danger. TABLE. 2-1 Decal View Decal No. Description 096317 CAUTION! Read thoroughly the operator’s manual before operating the edger. Observe instructions and safety rules when operating.
  • Page 25 Safety Safety Labels Description TABLE. 2-1 096319 Always disengage the power supply cord before opening the electric box. S12004G Always wear safety goggles when operating the edger. S12005G Always wear protective ear muffs when operating the edger. 501465 CAUTION! Always wear safety boots when operating the edger! Safety IEdoc122719...
  • Page 26 Safety Safety Labels Description TABLE. 2-1 510080 Always wear protective gloves when operating the edger! 539211 Always wear protective apron when operating the edger! 501467 Lubrication point 099504 Visible and/or invisible laser radiation. Avoid eye or skin exposure to direct or scattered radiation.
  • Page 27 Safety Safety Labels Description TABLE. 2-1 089296 Rotation direction 089296 S20097 Motor rotation direction. S20097 Safety IEdoc122719 2-13...

  • Page 28: Safety Devices Inspection

    Safety Safety Devices Inspection Safety Devices Inspection EG400 - Safety devices inspection Safety devices on the EG400 machine: - E-STOP button on the control box (Operator E-STOP), - E-STOP button on the electric box (EL-Box E-STOP), - safety switch under the middle cover (Sw3), - safety switch under the right cover (Sw4), - safety switch under the left cover (Sw2), - string switch (Sw1).
  • Page 29 Safety Safety Devices Inspection 1. E-STOP button control procedure - control box - Turn on the power supply, - Turn on the controls by pressing the Machine Start button, Safety IEdoc122719 2-15...
  • Page 30 Safety Safety Devices Inspection - Turn on the main motor by pressing the Blades Start button, - Wait a while after turning on the motor and push the E-STOP button on the control box, 2-16 IEdoc122719 Safety...
  • Page 31 Safety Safety Devices Inspection - The controls should be turned off and the main motor should by stopped, - Press the System Start button when the E-STOP is pressed, - The controls should not be turned on. - Press the Blades Start button when the E-STOP is pressed, - The main motor should not be started, - Release the E-STOP button, - The controls and the main motor should be turned on.
  • Page 32 Safety Safety Devices Inspection 2. E-STOP button control procedure - electric box - Turn on the power supply, - Turn on the controls by pressing the Machine Start button, 2-18 IEdoc122719 Safety...
  • Page 33 Safety Safety Devices Inspection - Turn on the main motor by pressing the Blades Start button, - Wait a while after turning on the motor and push the E-STOP button on the electric box, Safety IEdoc122719 2-19...
  • Page 34 Safety Safety Devices Inspection - The controls should be turned off and the main motor should by stopped, - Press the System Start button when the E-STOP is pressed, - The controls should not be turned on. - Press the Blades Start button when the E-STOP is pressed, - The main motor should not be started, - Release the E-STOP button, - The controls and the main motor should be turned on.
  • Page 35 Safety Safety Devices Inspection - Turn on the controls by pressing the Machine Start button, - Turn on the main motor by pressing the Blades Start button, Safety IEdoc122719 2-21...
  • Page 36 Safety Safety Devices Inspection - Wait a while after turning on the motor and pull the red string of the string switch, - The controls should be turned off and the main motor should by stopped, - Press the System Start button when the E-STOP is pressed, - The controls should not be turned on.
  • Page 37 Safety Safety Devices Inspection - Press the button on the string switch, - The controls and the main motor should be turned on. Safety IEdoc122719 2-23...
  • Page 38 Safety Safety Devices Inspection 4. Checking the safety switch under the left cover - Sw2. - Remove the bolts mounting the cover, - Turn on the power supply, 2-24 IEdoc122719 Safety...
  • Page 39 Safety Safety Devices Inspection - Turn on the controls by pressing the Machine Start button, - Turn on the main motor by pressing the Blades Start button, Safety IEdoc122719 2-25...
  • Page 40 Safety Safety Devices Inspection - Wait until the main motor starts and then open the cover, - The controls should be turned off and the main motor should by stopped, - When the cover is open, press the System Start button, - The controls should not be turned on.
  • Page 41 Safety Safety Devices Inspection 5. Checking the safety switch under the right cover - Sw4. - Remove the bolts mounting the cover, - Turn on the power supply, Safety IEdoc122719 2-27...
  • Page 42 Safety Safety Devices Inspection - Turn on the controls by pressing the Machine Start button, - Turn on the main motor by pressing the Blades Start button, 2-28 IEdoc122719 Safety...
  • Page 43 Safety Safety Devices Inspection - Wait until the main motor starts and then open the cover, - The controls should be turned off and the main motor should by stopped, - When the cover is open, press the System Start button, - The controls should not be turned on.
  • Page 44 Safety Safety Devices Inspection 6. Checking the safety switch under the middle cover - Sw3. - Remove the bolts mounting the cover, - Turn on the power supply, - Turn on the controls by pressing the Machine Start button, 2-30 IEdoc122719 Safety...
  • Page 45 Safety Safety Devices Inspection - Turn on the main motor by pressing the Blades Start button, - Wait until the main motor starts and then open the cover, - The cover should remain locked, Safety IEdoc122719 2-31...
  • Page 46 Safety Safety Devices Inspection - Stop the motor by pressing the Blades Stop button and turn off the controls by pressing the Machine Stop button, - Open the cover, - Try to turn on the controls by pressing the Machine Start button and try to start the motor by pressing the Blades Start button, - The controls and the blade motor should remain turned off.

  • Page 47: Setup & Operation

    Setup & Operation Setup SECTION 3 SETUP & OPERATION Setup IMPORTANT! When starting the machine for the first time, check that main motor rotation direction is as indicated by the arrow located on the motor body (fan guard). If the rota- tion direction is incorrect, invert the phases.
  • Page 48 Setup & Operation Setup The edger’s operator position (two persons) is shown below  FIG. 3-1 Use a forklift or other appropriate equipment to move the edger. The forklift must be rated for at least 2000kg (4409lb.). WARNING! Use extreme care and proper equipment to lift and move the edger.
  • Page 49 Setup & Operation Setup See figure 3-2. IE0001-2 FIG. 3-2 Place the edger on a concrete foundation strong enough to support the weight of the machine. Allow for room around the edger to feed and remove boards. Secure the edger to the foundation with anchor bolts.
  • Page 50 Setup & Operation Setup the edger, clockwise to lower the edger. Retighten the locking bolt. Adjustment Nuts Adjustment Locking Bolt Bolt Adjusting Nuts (2) IE0008-2 FIG. 3-3 See figure 3-4. Assemble the infeed table to the front of the edger with the bolts pro- vided.

  • Page 51: Electrical Installation

    Ustawianie i obsługa Electrical Installation Electrical Installation DANGER! Make sure all electrical installation, service and/or maintenance work is performed by a qualified electrician and is in accordance with applicable electrical codes. DANGER! Hazardous voltage inside the electric disconnect box, starter box, and at the motor can cause shock, burns, or death.
  • Page 52 Ustawianie i obsługa Electrical Installation box. FIG. 3-5 3. Close electrical box and lock with keys. 4. Setup the Edger control box next to the Edger. Make sure that the place where the control box is located is safe and comfortable to operate the Edger. Connect the control box cable to the electrical box.
  • Page 53 Ustawianie i obsługa Electrical Installation See figure 3-6. Connect the Edger control box to the electrical box. Electrical Box Electrical Box Connect the control box Connect control box cable to the electrical box. cable to electrical box Clamp Clamp Clamp Clamp Tie wrap Tie Wrap...
  • Page 54 Ustawianie i obsługa Electrical Installation 6. Connect the existing safety switch cable from the electrical box to the safety switch located on the left side of the infeed table frame. Secure the cable with tie wraps to the control box cable. See figure 3-7.

  • Page 55: Pre-Operation Check

    Ustawianie i obsługa Pre-Operation Check Pre-Operation Check Prior to operating the Edger; always perform these basic checks: 1. Make sure the Edger is level. Secure the edger to the ground. A concrete foundation and 16mm anchored bolts are recommended. CAUTION! Make sure the edger is level before operation.
  • Page 56 Ustawianie i obsługa Pre-Operation Check do so may result in serious injury. Anti-Kickback Lever/Feed Feed Reverse Handle/ Reverse Handle Anti-kickback Lever IE0029 FIG. 3-8 NOTE: The feed reverse handle/anti-kickback lever lifts the anti-kickback fingers, shuts down the blades and reverses the infeed movement. Release the lever and restart the blades by pressing the START BLADES button on the control box to continue cutting.
  • Page 57 Ustawianie i obsługa Pre-Operation Check The Edger is also equipped with one more Emergency Stop switch located on the infeed table. The switch is activated by pulling the red rope installed around the infeed table frame. Pull the rope to shut down the motor. Restart the Edger using the buttons and switches on the control box when necessary.

  • Page 58: Starting And Stopping The Machine

    Setup & Operation Starting and stopping the machine Starting and stopping the machine DANGER! Make sure all guards and covers are in place and secured before operating the Edger. Failure to do so may result in serious injury. Be sure the blade housing and pulley covers are in place and secure.
  • Page 59 Setup & Operation Starting and stopping the machine 2. To turn the edger power on, push the green MACHIN START button on the control box. NOTE: The covers and electric box must be closed before the edger can be started. 3.

  • Page 60: Edging Lumber

    Setup and Operation Edging Lumber Edging Lumber DANGER! Make sure all guards and covers are in place and secured before operating the Edger. Failure to do so may result in serious injury. DANGER! Keep all persons out of the path of moving equipment and boards when operating the Edger or loading boards.
  • Page 61 Setup and Operation Edging Lumber 2. Place the board on the infeed table. Use the provided pivot posts to assist loading if nec- essary. See Figure 3-1. Blade Scale Pivot Posts IE0001-3a FIG. 3-1 3. Place the board in the approximate center of the table. 4.

  • Page 62: Setworks Operation

    Setup & Operation Setworks Operation Setworks Operation Setworks option allows the operator to quickly and easily set the distance between the blades by selecting one of the board width values programmed at the factory. Each value can be modified and saved by the operator. The figure in the first line on the display indicates the current distance between the blades.
  • Page 63 Setup & Operation Setworks Operation See figure 3-2. The picture below shows the Setworks control panel. FIG. 3-2 BYPASS MODE After pressing the BYPASS button, the machine works in manual mode (without the Setworks option). The distance between the blades is set "manually", using the blue blade adjustment buttons (blade movement is continuous as long as the button is engaged).
  • Page 64 Setup & Operation Setworks Operation other blade's tooth and compare it with the dimension shown on the display (see the figure below). If the two dimensions are different, loosen the analog sensor mounting screws and move the sensor to the left or to the right until the displayed value is the same as the actual distance between the blades.
  • Page 65 Setup & Operation Setworks Operation See figure 3-4. FIG. 3-4 ENTERING THE SERVICE MODE 1. Turn the power supply off using main disconnector located on the electric box. 2. Press simultaneously the MEM4, MEM5, MEM6 and down arrow buttons and hold them. Turn on the power supply and wait until "Service Mode"...

  • Page 66: Maintenance

    Maintenance Replacing the blade teeth SECTION 4 MAINTENANCE Refer to the motor manufacturer’s manual for maintenance intervals and procedures regarding the power supply unless otherwise instructed in this manual. Follow the manufacturer's recommendations for dusty conditions. IMPORTANT! This manual only provides information about additional procedures or procedures to be performed at different time intervals than found in the manufacturer's manuals.
  • Page 67 Maintenance Replacing the blade teeth Lift upper idle roller with a rod. To do so, insert the rod into the slot on the right side  of the upper idle corner. Make sure the roller rests safely before starting the blade teeth replacement procedure.
  • Page 68 Maintenance Replacing the blade teeth both trough the lower hole in the replacement tool and the hole in the blade tooth. Locking Pin Blade Tooth Blade Blade Teeth Replace- ment Tool FIG. 4-2 Remove the blade tooth by moving the replacement tool handle upwards. ...

  • Page 69: Changing The Blades

    Maintenance Changing the Blades Changing the Blades 1. Replace the blades if necessary. NOTE: It may be necessary to replace the blades only due to their damage. The blades are equipped with replaceable cutting teeth. See Sec- to replace the blade teeth. tion 4.1 DANGER! Before changing the saws, make sure the...
  • Page 70 Maintenance Changing the Blades 4. Remove the locking nuts securing the right and left blade pushers to the blade. Unhitch the blade pushers from the blade. 5. Remove the feed drive side removable guard from the Edger. 6. Remove the blade door assembly from the Edger. To remove, first unbolt the blade door assembly.
  • Page 71 Maintenance Changing the Blades 7. Next, remove the blades from the shaft. Make sure the right and left blade pushers are unhitched from the blades and lowered. 8. Slide the blades out through the blade door hole. NOTE: It can be necessary to raise the shaft 2-3 inches to allow the blades to pass the blade pushers.

  • Page 72: Tensioning The Belts

    Maintenance Tensioning the Belts Tensioning the Belts DANGER! Always shut off the motor and allow all moving parts to come to a complete stop before removing any guards or covers. Failure to do so may result in serious injury. WARNING! Do not for any reason adjust the engine drive belts with the machine running.
  • Page 73 Maintenance Tensioning the Belts NOTE! Do not over tighten the drive belt as it can cause premature belt and/or bearing failure. NOTE! Do not under-tighten the drive belt as it can cause one or all of the following damages: slippage of the belt on the drive pulley, binding or fetching up of the saws while in the cut, damage or bending of saws.

  • Page 74: Tensioning The Chains

    Maintenance Tensioning the chains Tensioning the chains IMPORTANT: It is necessary to tension the outfeed drive chain first before tensioning the infeed drive chain. See figure 4-8. Refert to the following diagram for chains routing instructions. Outfeed Drive Chain Outfeed Drive Chain Infeed Drive Chain Infeed Drive Chain IE0046...
  • Page 75 Maintenance Tensioning the chains See figure 4-9. To tension the outfeed drive chain: Unbolt and open the feed side fixed guard.  Loosen the four bolts securing the edger feed drive assembly to the edger frame.  Rotate the adjustment bolt below the edger feed drive assembly clockwise/counter- ...
  • Page 76 Maintenance Tensioning the chains See figure 4-10. To tension the infeed drive chain, unbolt and open the feed drive side removable guard. Use the adjustment nut on the drive chain tensioner until the drive chain is ten-  sioned as needed. The total deflection of the spring should be from 3/8" to 1/2". Tensioner Adjustment Nut Tensioner Adjustment Nut Drive Chain Tensioner...
  • Page 77 Maintenance Tensioning the chains See figure 4-11. To tension the laser drive chain, use two adjustment nuts at the rear of each laser assembly until the chain is tensioned as needed. Adjustment Nut (2) Right Laser Assembly Right Laser Assembly Adjustment Nut (2) Left Laser Assembly Left Laser Assembly...

  • Page 78: Checking The Rollers

    Maintenance Checking the rollers Checking the rollers 1. Check the feed rollers every 8 hours of operation. Remove any dirt or debris from the roll- ers. Make sure they spin freely, without much play. 4-13 IEdoc122719 Maintenance...

  • Page 79: Lubrication

    Maintenance Lubrication 4.6 Lubrication 1. Use a soft cloth to clean any debris from the blade drive shaft and every 8 hours of oper- ation. 2. Lubricate the blade shaft bearings every 200 hours of operation with one to two pumps of lithium-based grease such as Shell Alvania No.

  • Page 80: Feed Rate

    Maintenance Feed Rate Feed Rate See Table 4-1. The feed rate can be adjusted. There are three possible feed rates depending on the board thickness. The factory setting is shown below. Actual Board Thickness Average Feed Rate (ft./min.) up to 1.5" 1.5"-4"...

  • Page 81: Maintaining And Sharpening Anti-Kickback Fingers

    Maintenance Maintaining and sharpening anti-kickback fingers Maintaining and sharpening anti-kickback fingers This machine has the potential for kick-backs. Kick-backs can cause the board to be suddenly and uncontrollably hurled towards the operator. Such action can result in severe injury or death. During working with frozen boards or with boards that have protruding knots, the chance of kickbacks is increased.

  • Page 82: Laser Guide Alignment

    Maintenance Laser guide alignment Laser guide alignment WARNING! Always shut off the engine and allow all moving parts to come to a complete stop before removing any guards or covers. Do NOT operate with any guards or covers removed. WARNING! Visible and/or invisible laser radiation.
  • Page 83 Maintenance Laser guide alignment See figure 4-13. Straight Edge Straight Edge Blade Blade Straight Edge Laser Light Ie0039a FIG 4-13 3. Turn on the edger and check the position of the laser lights on the straight edge. Adjust the laser guides if necessary. Read below for laser adjustment procedures. Maintenance IEdoc122719 4-18...
  • Page 84 Maintenance Laser guide alignment 4. To move the laser up or down, loosen the nut on the slotted screw securing the laser to the guide assembly. 5. Move the rear part of the laser guide assembly up or down to put the laser light closer or further away from the edger main frame.
  • Page 85 Maintenance Laser guide alignment See figure 4-14. Slotted Screw Slotted Screw IE0042 FIG 4-14 6. Make sure the laser light lays down on the fence scale. 7. Tighten the nut on the slotted screw when finished. 8. To move the laser light right or left, loosen two screws located on both sides of the laser guide.
  • Page 86 Maintenance Laser guide alignment See figure 4-15. Right set screw Right Set Screw Left set screw Left Set Screw IE0041 FIG 4-15 9. Check if the laser light is parallel to the straight edge. 10. Secure both set screws in place when finished. 11.
  • Page 87 Maintenance Laser guide alignment See figure 4-16. Adjustment Nut Adjustment Nut Locking Nut Locking Nut Straight Edge Laser Light Ie0043a FIG 4-16 12. Repeat the steps above to align the other laser guide assembly if necessary. Maintenance IEdoc122719 4-22...

  • Page 88: Replacement Parts

    To Order Parts: From the continental U.S., call 1-800-448-7881 to order parts. Have your customer num- ber, VIN, and part numbers ready when you call. From other international locations, con- tact the Wood-Mizer distributor in your area for parts. IEdoc122719 Replacement Parts...

  • Page 89: Infeed Table Rollers & Legs

    Replacement Parts Infeed Table Rollers & Legs Infeed Table Rollers & Legs IE0009-1 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. FRAME WELDMENT, INFEED 039133 FOOT ASSEMBLY, EDGER 039143 Foot Weldment, Edger 039115 Nut, 1-14 Hex Jam Zinc F05010-118 BOLT, 1/2-13X1 1/2 HEX HEAD GR5 F05008-33...
  • Page 90 Replacement Parts Infeed Table Rollers & Legs Bearing, 1 Pillow Block SS Lock 039141 Bolt, 3/8-16X1 1/2 Hex Head Gr5, Zinc F05007-78 Washer, 3/8 Flat F05011-3 Nut, 3/8-16 Swaged F05010-25 IEdoc122719 Replacement Parts...

  • Page 91: Infeed Table

    Replacement Parts Infeed Table Infeed Table DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. BOLT, 3/8 X 5/8 SHOULDER, ZINC F05007-79 WASHER, 3/8 FLAT F05011-3 PULLEY, 2 1/2 NYLON P07996 PIN, 3/16 X 1 ZINC ROLL F05012-11 BOLT, 3/8-16X1 1/2 HH GR5, ZNC F05007-78 SPRING, 3/4 X 2 7/8 X 12 GA...
  • Page 92 Replacement Parts Infeed Table FRONT COVER-COMPLETE 095176 REAR COVER-COMPLETE 095460 EDGER BOARDS INSERT THERMOPLASTIC CURTAIN 1 094871 EDGER BOARDS INSERT THERMOPLASTIC CURTAIN 2 094872 FRONT COVER 095177-1 REAR COVER 095461-1 EDGER CURTAIN MOUNTING STRIP 095178-1 BOLT, M6X25MM,HEX HEAD,GR 8.8,ZINC F81001-3 NUT, M6, HEXAGON,FREE, GRADE 5(8.8)ZINC F81031-1 WASHER, M6, FLAT,ZINC...

  • Page 93: Outfeed Table

    Replacement Parts Outfeed Table Outfeed Table Ie0060 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. TABLE, EG400S OUTFEED 095452-1 FOOT, EG400S OUTFEED TABLE 095458-1 NUT, M20-8 HEX HEAD ZINC F81037-1 Replacement Parts IEdoc122719...

  • Page 94: Blade And Laser Drives

    Replacement Parts Blade and Laser Drives Blade and Laser Drives IE0010-1 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. GEARBOX, IO60-60:1-RL 039203 BOLT, 3/8-16X1 HEX HEAD F05007-7 WASHER, 3/8 SPLIT F05011-4 SPROCKET, 40B21 X 1 039197 SPACER, 1 1/64 ID X1 1/2 OD X 3/16 039250 SPROCKET ASSEMBLY, 4021 IDLER 039201...
  • Page 95 Replacement Parts Blade and Laser Drives RING, 1 DIA PUSH NUT 5115-100 F04254-40 BOLT, 3/8-16X 1 1/4 HEX HEAD GR5 F05007-123 BOLT, 3/8-16 X 2 1/2 HEX HEAD GR5 F05007-125 KEY, 1/4 X 1 11/16 S04124 COUPLER, 1 IN CLAMP STYLE 039193 SHAFT, BLADE DRIVE 039208...

  • Page 96: Laser Drive Motor

    Replacement Parts Laser Drive Motor Laser Drive Motor IE0010-2 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. MOTOR, LINCOLN 1/2HP 1725RPM 039274 BOSS, MOTOR MOUNT 039182 WASHER, 3/8 SPLIT F05011-4 BOLT, 3/8-16 X 1 HEX HEAD GR5 F05007-87 BOLT, 3/8-16 X 2 HEX HEAD FT F05007-16...

  • Page 97: Laser Guides Housing

    Replacement Parts Laser Guides Housing Laser Guides Housing IE0010-5 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. BOX WELDMENT, LASER GUIDE 039185 BOLT, 3/8-16 X 1 HEX HEAD F05007-7 ROD, LASER SLIDE 039206 BOLT, 1/2-13X1 HEX HEAD F05008-50 WASHER, 1/2 SPLIT LOCK F05011-9...
  • Page 98 Replacement Parts Laser Guides Housing WASHER, #10 SAE FLAT F05011-18 POINTER, BLADE SCALE 039359 BUSHING, 1 X 1 1/4 X 2 1/2 BRONZE 039254 RING, 1 1/4 SPIRAL RETAINING F04254-42 BUSHING, 1 X 1 1/4 X 1 1/2 W/GROOVES 039253 RING, 1 1/4 EXTERNAL 5100-125 F04254-43 ROD, 40 CHAIN TENSIONER...

  • Page 99: Laser Guides

    Replacement Parts Laser Guides Laser Guides IE0010-6 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. LASER ASSEMBLY, EG400 039376 Block, Laser Adjust 039375 Mount Weldment, EG400 Laser 039374 Laser, 60 Deg, 15MW Line 039377 Nut, 1-14 Hex Jam ZC F05010-118 Sleeve, Laser Mount 039371...

  • Page 100: Blades Assembly

    Replacement Parts Blades Assembly 5.10 Blades Assembly IE0010-3B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. COLLAR ASSEMBLY, BLADE 039327 Blade, 16" Dia. x 14 Tooth Edger 039234 Blade, 16" Dia. x 14 Tooth Edger w/Carbide Tip Inserts 039234-CT Shank, Edger Blade Insert 048337...
  • Page 101 Replacement Parts Blades Assembly Bolt, 5/16-18 x 1/2" Socket Head F05006-39 Ring, Industrial Edger Blade Lock 039128 Bolt, 1/2-13 x 1 1/4" Socket Head F05008-38 Nut, 1/2-20 Hex Jam F05010-16 PUSHER WELDMENT, LEFT BLADE 039237 NUT, 1/2-20 HEX JAM F05010-16 BUSHING, 1 7/8"...

  • Page 102: Blades Shaft

    Replacement Parts Blades Shaft 5.11 Blades Shaft IE0010-4 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. DOOR WELDMENT, BLADE 039338 BOLT, 5/8-11 X 2 1/2 GR5 HEX HEAD F05009-20 WASHER, 5/8 SPLIT ZINC LOCK F05011-27 BOLT, 5/8-18 X 2 HEX HEAD FT F05009-15 WASHER, 21/32 X 1 5/8 X 1/4 THICK 034685...

  • Page 103: Blades Motor Assembly

    Replacement Parts Blades Motor Assembly 5.12 Blades Motor Assembly IE0013 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. MOTOR ASSEMBLY, INDUSTRIAL EDGER 039265 Motor, Tamel 22kW 093897 Mount Weldment, Motor 094705-1 Bolt, 1/2-13 x 1 3/4 Hex Head GR5 Zinc F05008-88 Nut, 1/2-13 Nylon Hex Lock F05010-8...

  • Page 104: Feed Drive Assembly

    Replacement Parts Feed Drive Assembly 5.13 Feed Drive Assembly IE0012B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. DRIVE ASSEMBLY, EDGER FEED 095417 Key, 1/4 Square x 1 1/2 Long 028080 Washer, Drive Side Bearing 033909 Bearing, VFCS-320 039152 Sprocket, H6013 x 1.25 Bore Keyed 039155...
  • Page 105 Replacement Parts Feed Drive Assembly Bolt, 3/8-16 x 1 1/2 Hex Head Gr5 F05007-78 Bolt, 1/2-13 x 1 1/2 Hex Head Gr5 F05008-33 Nut, 3/8-16 Swaged F05010-25 SCREW, M8X40-8.8 HEX SOCKET HEAD CAP ZINC F81002-29 BOLT, M8x25-8.8-B HEX HEAD FULL THREAD ZINC F81002-5 NUT, M8-8-B HEX NYLON ZINC LOCK F81032-2...

  • Page 106: Upper Driven Roller

    Replacement Parts Upper Driven Roller 5.14 Upper Driven Roller IE0014B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. ROLLER ASSEMBLY, UPPER DRIVEN 039258 Roller Weldment, Infeed Holddown 039086 Bearing, VFCS-328 039154 Bolt, 1/2-13 x 2 Hex Head F05008-76 Nut, 1/2-13 Nylon Hex Lock F05010-8...

  • Page 107: Lower Drive Rollers

    Replacement Parts Lower Drive Rollers 5.15 Lower Drive Rollers IE0015 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. ROLLER ASSEMBLY, LOWER DRIVE 039255 Shaft, Lower Drive 039169 Bearing, VFCS-323 039153 Sprocket, 60H13 039256 Bushing, QT x 1 7/16 P12962 Bolt, 7/16-14 x 1 3/4 G8 Hex Head F05009-60...

  • Page 108: Upper Idle Roller

    Replacement Parts Upper Idle Roller 5.16 Upper Idle Roller IE0016 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. ROLLER ASSEMBLY, UPPER IDLE 039257 Roller Weldment, Idle Holddown 039109 Bearing, VFCS-320 039152 Bolt, 3/8-16UNF-2A x 1-3/4 Gr5 F05007-119 Nut, 3/8-16 Hex Nylon Lock F05010-10 Pivot Weldment, Idle Holddown...

  • Page 109: Tensioner Assembly

    Replacement Parts Tensioner Assembly 5.17 Tensioner Assembly IE0017 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. TENSIONER ASSEMBLY, INDUSTRIAL EDGER 039262 Block, Idler Pivot 039097 Bolt, 1/2-13 x 4 1/2 Hex Head Gr5 F05008-35 Washer, Drive Side Bearing 033909 Nut, 1/2-13 Swaged Hex 2-way Lock F05010-3...

  • Page 110: Kickback Assembly

    Replacement Parts Kickback Assembly 5.18 Kickback Assembly IE0018B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. KICKBACK ASSEMBLY, INDUSTRIAL EDGER 039261 Handle Weldment, Kickback Lift 039213 Knob, 5/8-18 Ball P04211 Pin, 3/8 x 2 1/4" SQ Wire Lock 014151 Shaft, Kickback Upper 039073...

  • Page 111: Operator Control Assembly

    Replacement Parts Operator Control Assembly 5.19 Operator Control Assembly IE0047C DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. CONTROL BOX ASSEMBLY, EG400 094815 BUTTON, M22-WKV BUTTON, M22-PVT HOUSING, M22-I12 095007 BUTTON, M22-D-G BUTTON, M22-D-R BUTTON, M22-D-B ELEMENT, M22-KC10 CONTACT 094314 Replacement Parts IEdoc122719...
  • Page 112 Replacement Parts Operator Control Assembly SETWORK, INDUSTRIAL EDGER 095380 DISPLAY, DIRECT OP-440 088142 HOUSING, M22-I12 095007 CLOSER, SWITCH M22 DLR-G 095373 ELEMENT, M22-KC10 CONTACT 094314 ELEMENT, M22 LEDC-G LED 095374 CLOSER, SWITCH M22 DL-Y 095372 ELEMENT, M22-KC10 CONTACT 094314 ELEMENT, M22-LEDC-W LED 094999 BUTTON, M22-DD-S-X7/X7 090917...

  • Page 113: Frame Assembly

    Replacement Parts Frame Assembly 5.20 Frame Assembly IE0040B 10 10 RIGHT SIDE VIEW DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. BOLT, 5/16-18 X 3/4 HEX HEAD W/WASHER F05006-101 WASHER, 5/16 STANDARD FLAT F05011-16 NUT, 5/16-18 NYLON LOCK F05010-58 BUMPER, TABLE 034175...
  • Page 114 Replacement Parts Frame Assembly NUT, 3/8-16 HEX NYLON LOCK F05010-10 BOLT, 3/8-16 X 1 1/4 HEX HEAD GR2 F05007-2 WASHER, 3/8 FLAT F05011-3 CLAMP, 1/2 EMT COATED P07584 SCREW, 3/8-16 X 1 ZINC AND BAKE FS F05007-64 NUT, 3/8-16 SWAGED F05010-25 WASHER, 3/8 SPLIT F05011-4...

  • Page 115: Housing Covers & Control Assembly

    Replacement Parts Housing Covers & Control Assembly 5.21 Housing Covers & Control Assembly IE0026 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. GUARD, FEED DRIVE SIDE REMOVABLE 039220 BOLT, 5/16-18 X 3/4 HEX HEAD W/WASHER F05006-101 HANDLE, 4 W/BOLT P08065 SCREW, #8-32 X 3/8 SELF TAP F05015-8...
  • Page 116 Replacement Parts Housing Covers & Control Assembly BOLT, 3/8-16 X 3/4 HEX HEAD GR2 F05007-27 GUARD WELDMENT. ELEC BOX SIDE TOP 039228 BOLT, 3/8-16 X 1 1/4 HEX HEAD GR5 F05007-123 GUARD WELDMENT, MOTOR SHEAVE 039229 BOLT, 3/8-16 X 2 1/2 HEX HEAD GR5 F05007-125 DECAL, MOVING PARTS DANGER 033254...

  • Page 117: Top Blade Guard Assembly

    Replacement Parts Top Blade Guard Assembly 5.22 Top Blade Guard Assembly IE0027 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. GUARD ASSEMBLY, TOP BLADE 039273 Plate, Top Front Cover 039020 Bolt, 3/8-16 x 3 Hex Head Full Thread F05007-1 Washer, 3/8 Flat F05011-3...
  • Page 118 Replacement Parts Top Blade Guard Assembly Hinge, 2 x 5.5 x 3.5 x .125, w/Slots 038136 Bolt, 5/16-18 x 1 Carriage F05006-9 Nut, 5/16-18 Nylon Lock F05010-58 Washer, 5/16 SAE Flat F05011-17 Decal, Logo EG400 Blade Door 039383 Decal, Moving Parts Danger 033254 Decal, Kickback Hazard Warning 038134...

  • Page 119: Chute Assembly

    Replacement Parts Chute Assembly 5.23 Chute Assembly IE0011 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. CHUTE ASSEMBLY, INDUSTRIAL EDGER 039290 Hopper Weldment, Industrial Edger 039289 Bolt, 5/16-18 x 1 Hex Head Gr2 F05006-1 Cover, Hopper Hole 039288 Nut, 5/16-18 Wing F05010-23...

  • Page 120: Electrical Information

    Electrical Information Electrical Symbol Diagram SECTION 6 ELECTRICAL INFORMATION Electrical Symbol Diagram 400VAC 50Hz L1 L2 L3 DISC, 100A T1 T2 T3 Main Start Brake Blade Drive MOTOR 30HP Y-D LP1 D50 11 BD AC-DC Power Supply 24V/3A 28 29 D0-06DR Op440 100 ohm...
  • Page 121 Electrical Information Electrical Symbol Diagram -24V +24V Machine On Operator El.Box Perimeter E-Stop E-Stop E-Stop Stop Left Door Center Door Right Door CA4K N22 BW3 Tailer Stop Machine Status DL06DR Reverse Jog Reverse Feed DL06DR Hour Meter Stop Reverse Jog Run Main Motor Main Motor Start/Stop DL06DR...
  • Page 122 Electrical Information Electrical Symbol Diagram +24V -24V MEM1 MEM1 MEM1 DL06DR DL06DR MEM2 MEM2 MEM2 DL06DR DL06DR MEM3 MEM3 MEM3 DL06DR DL06DR MEM4 MEM4 DL06DR DL06DR MEM5 MEM5 DL06DR DL06DR MEM6 MEM6 DL06DR DL06DR DL06DR DL06DR DOWN DOWN DL06DR DL06DR MEM1 DL06DR MEM2...

  • Page 123: Electrical Component List

    Electrical Information Electrical Component List Electrical Component List Component Manufacturer Part Manufacturer Wood-Mizer Description Part No. Alarm 26924 Schneider 092624 Auxiliary, Contact OF ABL7RE2403 Schneider 092485 Power supply ABL7RE2403 K1, K2 LC1D50BD Schneider 093898 Contactor, LC1D50BD K3, K5 LC1D25BD Schneider...
  • Page 124 Electrical Information Electrical Component List MOELLER Control Light, green M22-L-G MOELLER Button, M22-D-G MOELLER Button, M22-D-R MOELLER Button, M22-D-G MOELLER Button, M22-D-R MOELLER Control Lamp, red M22-L-R MOELLER Button, M22-D-B MOELLER Button, M22-D-B MOELLER 095373 Button, M22-DLR-G S12-S17 + MOELLER 095372 Button, illuminated M22-DL-Y L4-L9...

  • Page 125: Component Layout Diagrams

    Electrical Information Component Layout Diagrams Component Layout Diagrams Control Cabinet/Laser Interface FIG. 6-4 Electrical Information IEdoc122719...
  • Page 126 Electrical Information Operator Interface Operator Interface TB60 - TB72 IE0050-1 FIG. 6-5 IEdoc122719 Electrical Information...

  • Page 127: Motor Brake

    Motor Brake Motor Brake Maintenance SECTION 7 MOTOR BRAKE Motor Brake Maintenance Maintenance intervals after 4000 hours of operation at the Service brakes  latest or every six months TABLE 7-1. IMPORTANT! Brakes with defective armature plates, cheese head screws, springs or flanges must be replaced completely. Please observe the following for inspections and maintenance operations: Remove impurities through oil and grease using brake cleaning agents, if necessary, replace brake ...
  • Page 128 Motor Brake Motor Brake Maintenance If necessary, adjust the air gap to "s ". Lürated  Brake type sLürated sLümax Max. Rotor thickness Excess of the +0.1mm Service adjustment adjuster nut max. min. -0.05mm brake permissible wear [mm] [mm] Emax. [mm] INTORQ BFK458-25 0,4 mm...

  • Page 129: Laser Information

    Laser Information SECTION 8 LASER INFORMATION Specifications MHdoc122719...
  • Page 130 Laser Information /3/ ,QGXVWULDO KHUPHWLF IRFXVDEOH ODVHU OLQH JHQHUDWRU ZLWK UHFWLOLQHDULW\ FRUUHFWLRQ /DVHU IRU LQGXVWULDO DSSOLFDWLRQV 7HFKQLFDO GDWD • 6DIHW\ &ODVV 0 IURP (1  • :DYHOHQJWK λ QP • $YHUDJH 2XWSXW 3RZHU P: • 2SHUDWLQJ 9ROWDJH 9·9'& • 2SHUDWLQJ &XUUHQW P$ •...
  • Page 131 EN 1870-4:2001 Annex B (informative) Safe working practice General information: All edger’s operators have to be: a) trained in edger operation and adjustment; b) advised of factors which have an effect on noise level, e.g.: proper blade choise; optimum blade speed; edger maintenance;...
  • Page 132 removal to avoid fire hazard; k) observe manufacturer’s manual for operating, adjusting and reapiring the blades; do not exceed the max. rotational speed, marked on blades; m) use only properly sharpened blades; n) cause all spacers and spindle rings have to be in accordance with manufacturer’s guidelines o) do not remove sawdust and other objects from the machine if edger is running;...
  • Page 133 EC declaration of conformity according to EC Machinery Directive 2006/42/EC, Annex II, 1.A Manufacturer: Wood-Mizer Industries sp. z o.o. Nagórna 114, 62- Tel. +48 63 26 26 000 This declaration of conformity is issued under the sole responsibility of the manufacturer.

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