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GILES GHM Warmer Series Operation & Service Manual

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Operations & Service Manual
CERAMIC HEATER VERSION
MODELS:
GHM-4
GHM-5
GHM-6
GHM-8
CAUTION: Read instructions before using this appliance.
ISO 9001-2015 Registered • Committed to Quality
2750 Gunter Park Drive West • Montgomery, AL 36109 USA
Toll Free: 800.554.4537
Fax: 334.239.4117 • Website: www.gfse.com • Email: services@gfse.com
Printed in USA, Form 66203 (Rel. Date: Feb.2014, Rev. Date: Jan.2019. Rev. B)
[3 WELL]
[4 WELL]
[5 WELL]
[7 WELL]
(USA & Canada Only)
GHM Warmer
Series
Other: 334.272.1457

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Summary of Contents for GILES GHM Warmer Series

  • Page 1 GHM Warmer Operations & Service Manual Series CERAMIC HEATER VERSION MODELS: GHM-4 [3 WELL] GHM-5 [4 WELL] GHM-6 [5 WELL] GHM-8 [7 WELL] CAUTION: Read instructions before using this appliance. ISO 9001-2015 Registered • Committed to Quality 2750 Gunter Park Drive West • Montgomery, AL 36109 USA Toll Free: 800.554.4537 Other: 334.272.1457 (USA &...
  • Page 3 • During the Limited Warranty period, Giles will replace or recondition, at its factory, any part or parts of this unit which Giles inspectors judge defective, provided the unit has been properly installed, subjected to nor- mal usage, and operated and maintained in accordance with specified procedures.

  • Page 5: Table Of Contents

    Table Of Contents Model: GHM Warmer Series Safety ............iii Safety Overview .
  • Page 6 Model: GHM Warmer Series Table Of Contents Cleaning ..........31 Troubleshooting .

  • Page 7: Safety

    The information contained in this manual has been prepared to describe the proper procedures for safely installing, operating and maintaining Giles Food Service Equipment. Hazard Alert Symbols are used throughout the Manual in conjunction with key words, such as DANGER, WARNING, or CAUTION, to alert Users to potential personal injury hazards and/or poor operating practices.

  • Page 8: Specific Safety Precautions

    Model: GHM Warmer Series Safety Specific Safety Precautions: For your safety, please observe the following precautions when operating or servicing this GIL S Food Service Equipment. Adhering to the following important safety information will help to prevent personal injury and/or damage to the equipment, or property.
  • Page 9 Safety Model: GHM Warmer Series Specific Safety Precautions: • Prepared food products, held for sale, must be maintained at a minimum temperature of 150°F (65.5°C) or in accordance with state and local health regulations. • The unit must remain in a horizontal position during operations.
  • Page 10 Model: GHM Warmer Series Safety NOTE: ▪ Upon receipt, if damage to the shipping pallet is evident, immediately and thoroughly inspect the equipment and accessories. Notify the freight company of any damages. Generally, negotiating freight damage claims shall be the responsibility of the Customer.

  • Page 11: Introduction

    Model: GHM Warmer Series Introduction Thank you for choosing the GIL S GHM Heated Merchandiser manufactured by Giles Enterprises, Inc., Montgomery, Alabama (USA), hereafter referred to as "GIL S". The unit is either a model GHM-4, GHM-5, GHM-6 or GHM-8 with any one of three different service configurations: a).

  • Page 12: Specifications

    Model: GHM Warmer Series Introduction 1.04 Specifications 1.04.1 Overall Dimensions 96 1/4 2444.7 70 5/16 1786.34 36 5/8 930.76 44 1/8 1121.26 CHANGED DIMS; 44-1/8 WAS 36-3/8 57 3/8 RELEASE FOR PRODUCTION 1457.15 SYM. ENTERPRISES, INC. MONTGOMERY, ALABAMA SHEET METAL DEPT.

  • Page 13: Basic Steam Table Pan Layouts

    Introduction Model: GHM Warmer Series 1.04.2 Basic Steam Table Pan Layouts The diagrams below show examples of typical Pan layouts. The GIL S Warmer can accommodate pan depths from 2- 1/2” [64 mm] to 4” [102 mm]. Units are shipped with enough Pan Support Dividers for the layout Configuration #2 shown below.

  • Page 14: Agency Certifications

    Model: GHM Warmer Series Introduction 1.04.3 Agency Certifications 1.04.4 Weights Model Crated - Lbs [kg] Uncrated - Lbs [kg] w/o Pans or Product GHM-4 372 [169] 282 [128] GHM-5 525 [238] 413 [187] GHM-6 625 [283] 489 [222] GHM-8 734 [333] 584 [265] 1.04.5 Pan Wells &...
  • Page 15 Introduction Model: GHM Warmer Series...

  • Page 17: Installation

    Model: GHM Warmer Series Installation This section explains the procedures necessary to properly install the GILES Heated Merchandiser. To help avoid personal injury or equipment damage, please ensure the following steps are followed. DO NOT MODIFY, ADD ATTACHMENTS OR OTHERWISE ALTER THIS EQUIPMENT 2.01...

  • Page 18: Unpacking

    Due care should be taken when lifting and moving the unit to prevent personal injury or equipment damage. Giles shall not be liable for personal injury or damage caused by improper handling, or use of poor work practices.

  • Page 19: Base Counter Installation

    It is the responsibility of the purchaser and their contracted installer to ensure that all applicable code and regulation requirements are met. IMPORTANT! GILES assumes no responsibility for code compliance with respect to installation and use of this equipment.

  • Page 20: Glass & Lighting Installation

    Model: GHM Warmer Series Installation 2.04 Glass & Lighting Installation 2.04.1 Full-Serve Models ① Remove shipping tape for Sliding Doors. Ensure doors are properly seated and slide easily. ② Unpack and install Side Glass at each end; slide into track.

  • Page 21: Customer Self-Serve Models

    Installation Model: GHM Warmer Series 2.04.2 Customer Self-Serve Models ① Place lower Middle Glass Support track into Pan. ② Install Middle Glass Partition, slide into lower & upper track. ③ Unpack and install Sneeze Guard Glass into Brackets. ④ Unpack and install Side Glass at each end; slide into track.

  • Page 22: Electrical Requirements

    Model: GHM Warmer Series Installation 2.05 Electrical Requirement Unit must be adequately and properly grounded. Improper grounding may cause potential electrical shock hazard for Users. Always refer to local electrical code to ensure that proper grounding is used for this or any other electrical equipment.

  • Page 23: Electrical Connection Diagram

    Installation Model: GHM Warmer Series 2.06.1 Electrical Connection Diagram Power Cable Plug-in jumper required for Strain Relief 1-Ph Power ONLY...Remove when connecting 3-Ph Power Inside Panel Indicator Lights Power Use For 3-Ph Switch Power Only Incoming Power 2.07 Ventilation While the GHM Warmer typically does not require any type of specific ventilation hood, requirements for food service operations can vary from locale to locale.
  • Page 24 Model: GHM Warmer Series Installation...

  • Page 25: Overview

    Overview Model: GHM Warmer Series Overview The following section provides a brief overview of GHM Series Hot Food Merchandisers. Please review this section carefully before proceeding to use the appliance. Warmer Models: GHM-4 GHM-5 GHM-6 GHM-8...

  • Page 26: Back & Side View

    Model: GHM Warmer Series Overview 3.01 Back & Side View Power Switch ONLY present on right-hand control. Not Shown...
  • Page 27 Overview Model: GHM Warmer Series 3.01 Back & Side View Item Description Function Each “pan well zone” has separate, independent, temperature controls Control Panel for Top and Bottom heaters. ON when heater elements are energized. The Bottom Heater light cycles ON and OFF as thermostat controls to set temperature.

  • Page 28: Accessory Items Included

    Model: GHM Warmer Series Overview 3.02 Accessory Items Included Part Part Number Description Function 35788 Provides front to back support for Pans in the pan well. (2) - GHM-4 Pan Support (3) - GHM-5 Channel, Long Also sold separately to allow...
  • Page 29 Overview Model: GHM Warmer Series 3.02 Accessory Items Included Part Part Number Description Function 20350 Used for routing power supply Power Cord Strain cord into the unit; secures (1) - All Units Relief cord, preventing strain on electrical connections. 20668 (34”) (2) - GHM 4 &...

  • Page 30: Accessory Items Not Included

    Model: GHM Warmer Series Overview 3.03 Accessory Items Not Included Part Part Number Description Function Use in Self-Serve Section to 66033 - Black & present pre-packaged grab-n- White go items for Customer self- Self-Serve Tile (12”) Section service. 66169 - Red &...
  • Page 31 Overview Model: GHM Warmer Series 3.03 Accessory Items Not Included Part Part Number Description Function NOT PROVIDED Readily available Steam Pan Grate May be placed in pan bottom from restaurant (Full size) as necessary to allow drainage. supply dealers. NOT PROVIDED...
  • Page 32 Model: GHM Warmer Series...

  • Page 33: Operation

    Operation Model: GHM Warmer Series Warmer Operation This section explains operation of the unit. Warmer Models: GHM-4 GHM-5 GHM-6 GHM-8...

  • Page 34: Pan Installation

    Model: GHM Warmer Series Operation 4.01 Pan Installation This section explains Pan Divider and Steam Pan set-up. DO NOT ADD WATER OR OTHER LIQUID TO THE PAN WELL! The GHM is a dry heat Warmer and the main pan well is not “liquid tight”.
  • Page 35 Operation Model: GHM Warmer Series 4.01 Pan Installation - continued Pans to be supplied by Customer; NOT provided with Warmer. Unit will accept standard steam table pans of various sizes with pan depth of 2-1/2” to 4” [63.5 mm to 101.6 mm].

  • Page 36: Setting & Adjusting Warmer Temperature

    Model: GHM Warmer Series Operation 4.02 Setting & Adjusting Warmer Temperature Separate Temperature Control Panels are provided for each “pan well zone” ... GHM4 = 3, GHM5 = 4, GHM6 = 5, GHM8 = 7. Main Power/Light Switch is located on the right-hand panel only.
  • Page 37 Operation Model: GHM Warmer Series 4.02 Setting & Adjusting Warmer Temperature - continued Food products must at a minimum internal temperature of 150ºF (66ºC) before being placed into the Warmer. 5. Wear appropriate thermal hand protection. Place prepared hot food items into the Warming pans, or load full pans directly from the cook line into the support grid.

  • Page 38: Removing & Installing Fold-Down Work-Shelf

    Model: GHM Warmer Series Operation 4.03 Removing & Installing Fold-Down Work-Shelf This section illustrates how to remove and reinstall the Folding Work Shelf. This shelf provides a work surface for temporarily holding fresh or empty pans while attending the Warmer. It is removable for easy cleaning.

  • Page 39: Normal Shutdown

    Operation Model: GHM Warmer Series 4.04 Normal Shutdown Process for normal shutdown. ③ ④ 1. Turn all Bottom Heat Heater Control knobs to the [OFF] position (fully counter-clockwise), Indicator Light will turn OFF. ② ④ to the [OFF] position, Indicator Light will turn OFF.
  • Page 40 Model: GHM Warmer Series Operation...

  • Page 41: Cleaning

    Cleaning Model: GHM Warmer Series Cleaning This section explains recommended cleaning procedures. Not only is it important that food items appeal customers, but the cleanliness and sanitation of the unit in which they are displayed is also vital. The GHM is a showcase for your food products and should be cleaned daily •...
  • Page 42 Model: GHM Warmer Series Cleaning...

  • Page 43: Troubleshooting

    Troubleshooting Model: GHM Warmer Series Troubleshooting This section describes basic general troubleshooting procedures. Refer to the supplied wiring diagram for more detailed analysis. • Electrical troubleshooting should be performed ONLY by qualified service providers. Death or serious injury will result from contact with energized electrical components or circuits.
  • Page 44 Model: GHM Warmer Series Troubleshooting...

  • Page 45: Parts List

    Website: Email: Our goal at Giles is to provide the highest possible quality of service and assistance. To help us accomplish this, please have the following information readily available when calling, along with a brief description of the problem being experienced.

  • Page 46: Control Panel Assembly

    Model: GHM Warmer Series Parts List 7.02 Control Panel Assembly GHM4 - 3 Controls GHM5 - 4 Controls GHM6 - 5 Controls GHM8 - 7 Controls (2 Panel Sections) Includes Knob, Adapter & Faceplate...
  • Page 47 Parts List Model: GHM Warmer Series 7.02 Parts for Control Panel Assembly ITEM NO. PART NO. QTY (MODEL) DESCRIPTION 41172 2 (GHM4,5,6) 4 (GHM8) HINGE, LIFT-OFF, W/HOLES, 0.125 PIN 21190 1 (ALL) SWITCH, ROCKER, D.P.S.T. 250V, 10A 21215 3 (GHM4) 4 (GHM5) 5 (GHM6) 7 (GHM8)

  • Page 48: Element Assembly - Lower Heat

    Model: GHM Warmer Series Parts List 7.03 Element Assembly - Bottom Heat...
  • Page 49 Parts List Model: GHM Warmer Series 7.03 Parts for Element Assembly - Bottom Heat ITEM NO. PART NO. QTY (MODEL) DESCRIPTION 20039 3 (GHM4) 4 (GHM5) 5 (GHM6) 7 (GHM8) STRAP, 3/8” TUBE 25352 3 (GHM4) 4 (GHM5) 5 (GHM6) 7 (GHM8)

  • Page 50: Heater Assembly - Top Heat

    Model: GHM Warmer Series Parts List 7.04 Heater Assembly - Top Heat...
  • Page 51 Parts List Model: GHM Warmer Series 7.04 Parts for Heater Assembly - Top Heat ITEM NO. PART NO. QTY (MODEL) DESCRIPTION 20376 3 (GHM4) 4 (GHM5) 5 (GHM6) 7 (GHM8) HEATER, CERAMIC, 150W, 230V RETAINER CLIP (SUPPLIED w/HEATER) 93703 1 (GHM4)

  • Page 52: Glass & Work-Shelves

    Model: GHM Warmer Series Parts List 7.05 Glass & Work-Shelves Not Shown...
  • Page 53 Parts List Model: GHM Warmer Series 7.05 Parts for Glass & Work-Shelves ITEM NO. PART NO. MODEL DESCRIPTION 40184 2 (GHM4,5,6) 4 (GHM8) WORK SHELF DROP BRACKET 36142 GHM4 WORK SHELF, ASSY, 3-WELL 94696 GHM5 WORK SHELF, ASSY, 4-WELL 36131...
  • Page 54 Model: GHM Warmer Series Parts List Notes:...
  • Page 56 2750 Gunter Park Drive West • Montgomery, Al 36109 USA Phone: 334.272.1457 • Toll Free: 800.554.4537 • FAX: 334.239.4117 • www.gfse.com (USA & Canada Only) Form No. 66203 (Rel. Date: Feb.2014, Rev. Date: Jan.2019, Rev. B)

This manual is also suitable for:

Ghm-5Ghm-6Ghm-8Ghm-4

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