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Huvema HU 320 UM TOPLINE Manual

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M I L L I N G M A C H I N E
HU 320 UM TOPLINE

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Summary of Contents for Huvema HU 320 UM TOPLINE

  • Page 1 M I L L I N G M A C H I N E HU 320 UM TOPLINE...

  • Page 2: Table Of Contents

    able of onTenTs General safety rules for all machines Additional safety rules General Technical Specifications Machine takeover Transport of the machine Delivery condition of the machine Clean the machine Overall dimentions Machine setup Electrical connection Wiring Diagram Operation Description Main elements Machine controls Description of the machine Cutting capacity of the machine...

  • Page 3: General Safety Rules For All Machines

    HU 320 UM T opline 1. G eneral safeTy rUles for all MaCHines N.B.: Read the instructions carefully in order to avoid any problems. As with all machinery there are certain hazards involved with operation and use of this machine. Using the machine with respect and caution will considerably lessen the possibility op personal injury.

  • Page 4: Additional Safety Rules

    2. a ddiTional safeTy rUles Always keep in mind that: • the machine must be switched off and disconnected from the power supply during maintenance and repairs, • clamped workpieces may only be measured when the machine is switched off. Never lean over the machine, mind loose clothing, ties, jewellery etc.

  • Page 5: Machine Takeover

    T-slots 14 x 63 / 2 no Frequency 50 Hz Main Drive (IEC-three phase motor (IP54)) Max. Voltage fluctuations + 6 / -10% Power at 100/40% ED 2.2 / 3.0 kW Terminal value 4.0kVA Rated engine speed 1750 U / min Fuse for the machine 11 A carrying Torque at 1750 rev / min...

  • Page 6: Transport Of The Machine

    3.3 T ransporT of THe MaCHine The machine is supplied on a wooden pallet. Transport with forklift: • Fork width min. 520 mm • Loosen screw connections between the machine and wooden pallet. • An eye-bolts (M24) then, lifting through the top of ram from the machine. 3.4 d elivery CondiTion of THe MaCHine •...

  • Page 7: Overall Dimentions

    1-8. Overall Dimensions 3.6 o verall diMenTions CHANGES AND TYPING ERRORS RESERVED...

  • Page 8: Machine Setup

    3.7 M aCHine seTUp Foundation • Capacity of the subsoil around 680 kg / m² • Threaded hole for screws • Hole for anchor bolts Machine set up • Router table must be horizontal in the longitudinal and the cross slide direction. •...

  • Page 9: Wiring Diagram

    side of machine. Then to connect with box directly. Connection of machine: (Removable type) To find out these two power adapter from the rightside of machine. Then to connect with electricalbox directly. 3.9 W irinG iaGraM Electrical safety: CHANGES AND TYPING ERRORS RESERVED...
  • Page 10 CHANGES AND TYPING ERRORS RESERVED...

  • Page 11: Operation Description

    4. o peraTion esCripTion 4.1 M ain eleMenTs Element Element Vertical Milling Head Assembly Horizontal Milling Head Assembly Machine Frame Machine Ram Angle Table Cross Slide Assembly Working Table Control Panel with Arm radial Slide Geared Box Base Cable Connection Box CHANGES AND TYPING ERRORS RESERVED...

  • Page 12: Machine Controls

    4.2 M aCHine ConTrols Element 19No. Element Quill and depth adjusting handle Feeding Rapid Button Horizontal/Vertical exchange handle Stop Button Spindle speed change handle Start Button (with lighting) Clutch handle for Y axis by automatically Power Light (with lighting) Safety Hand wheel for X axis movement Emergency Stop Button Safety Hand wheel for Y axis movement Selector for the ON/OFF Coolant Pump...

  • Page 13: Description Of The Machine

    Clutch lever for both X-Z axes and Y axis by automatically (Direction) Caution: The +/- levers are only hold itself-when the feeding button (item 9) is set to zero. 4.3 d esCripTion of THe MaCHine 4.3.1 T iTem page The rigidly structure with integrated casting iron the machine frame is constructed. 4.3.2 C oolanT ysTeM...
  • Page 14 Check frequently whether the screen of the intake is clean. Caution: Check frequently whether the screen of the intake is clean. 4.3.3 M aCHine raMe iTeM paGe The machine frame is made of cast iron. The rigid box-section frame made of cast iron provides high dimensional stability and a low-vibration appearance.
  • Page 15 4.3.5 T able Uard sseMbly 2-3-05. Table Guard Assembly The splash guard consists of three plug-sheets and three clearly PC The splash guard consists of three plate. The quick-release fasteners allow quick plug-sheets and three clearly PC plate. disassembly and assembly, easy to cleaning. The quick-release fasteners allow quick Splash Plate (3 pcs) disassembly and assembly, easy to...
  • Page 16 2-3-07. The clamping surfaces of work-pieces The work-pieces can be clamped to the respective clamping tools on the clamping 4.3.7. T He ClaMpinG sUrfaCes of Work pieCes The work-pieces can be clamped to the respective clamping tools on the clamping table or the angle table. table or the angle table.
  • Page 17 4.7.8. s pindle peed ransMission In machine frame the sliding gear transmission is installed. The gears are made of high precision. (Hardened and Ground). Turn of spindle speeds by universal handle By covering the sliding gears switching of speeds is very smooth. Turn of spindle speeds by universal handleBy covering the sliding gears switching of speeds is very smooth.

  • Page 18: Cutting Capacity Of The Machine

    4.4 C UTTinG CapaCiTy of THe MaCHine The diagram shows possible cutting depths and feed Great for each cutter diameter. Example: D = 50 mm, t = 8 mm ; Results feed = 50 mm/min Example: D = 50 mm, V = 70 mm ; Results feed = 6 mm The values listed are for steel SC45.

  • Page 19: Drive The Spindle

    2-4-02. Diagram for feed rate calculation 4.4.2 d iaGraM for speed deTerMinaTion 4.5 d rive THe spindle The drive of the spindle is carried out by: • AC motor (2.2KW) • 2 Belts • On the gearbox countershaft - Through transmission and bevel gear onto the Vertical spindle drive - Directly to the Horizontal spindle drive Milling Spindles The spindles are hardened and ground.
  • Page 20 2-5-01. Vertical milling head assembly 4.5.1 v erTiCal MillinG Head asseMbly Before swinging the vertical milling head, Before swinging the vertical milling head, to loosen 4 screws (1) and turn into desired to ± 90 degrees for both right and left side. The scale to loosen 4 screws (1) and turn into desired to (2) enables a reading the accuracy of 1/10 error.
  • Page 21 4.5.2 r eToolinG orizonTal erTiCal orizonTal Vertical milling Horizontal milling Protective cover When Horizontal milling necessarily protective cover (1) screwed to protect the clutch from damage and dirt in order to avoid accidents. Before installing the vertical milling head onto the front of ram, take off the protective cover (1) to put back to the tool box.
  • Page 22 Returning to upright position of Vertical milling head Follow up with the above instruction (Removing the Vertical milling head) conversely. • To return the vertical milling head for match up with “0” position from the angle scale as well (5). •...
  • Page 23 Horizontal Milling Spindle To use the flexible handles (1) located on the left side of cross slide, for tightening and loosening the arbor smoothly. Clamping devices for vertical milling ISO-40 spindle taper with thread M16 4.5.5 C laMpinG deviCe • ISO-40 Spindle taper with threaded M16.

  • Page 24: Maintenance And Adjustment

    5. M ainTenanCe and djUsTMenT 5.1 l UbriCaTion sCHedUle Vertical head assembly: Which is on the main transmission gear housing, use the injection grease gun for filling grease to inside of head housing, and then to double check the gears running at hi-speed without problem. Main transmission gear box: This is lubricated by means of splash lubricating system with No.68 machine oil, check oil level regularly through the sight glass (3A).

  • Page 25: Lubrication Recommendations

    5.2 l UbriCaTion reCoMMendaTions Interval Location Means Volume More details Weekly Vertical geared head Grease 100ml Check the head running Cross slide X axis ball screw set Check the slide work Monthly Grease 50ml smoothly Y axis ball screw set Z axis ball screw set Anually Main geared box...

  • Page 26: Coolant Recommendations (Chlorine Free!)

    5.3 C 3-3. Coolant recommendations (Chlorine free!!) oolanT reCoMMendaTions Hlorine free TYPE Castrol 3%-ig Hysol R ＋ ＋ ＋ ＋ ● ● ● ● ○ ○ ○ ○ Alusol B ＋ ＋ ＋ ＋ ● ● ● ● ● ● ● ● Syntilo XPS (9954) ＋...

  • Page 27: Guidance On Selection Of The Cooling Lubricant

    5.4 G UidanCe on seleCTion of THe oolinG UbriCanT DANGEROUS! The spray of water-immiscible cooling lubricants may explode on hotsurfaces (tool tip, chips)! Reducing the risk: Targeted flooding of ignition (hot surface) Avoid the risk: If possible, use water-miscible cooling lubricant in the corresponding mixing ratio. Cleaning of the cooling lubricant tank •...

  • Page 28: 3-5. Adjust Spindle Bearing Clearance

    5.5.2. a djUsTinG THe ClearanCe beTWeen saddle and ClaMpinG Table Dismantling • Remove angle table • Open left and right bearing brackets Measurement process left • Attach dial gauge left • Clamping table press and release on the left side down. •...

  • Page 29: Trouble Shooting

    5.7 T roUble sHooTinG Trouble Probable cause Remedy Uncommanded Work table limit switch • Limit switch out of adjustment. Manually move worktable machine actuated. until limit switch is clear of limit switch trip ramp. Adjust shutdown limit switch actuation point and check operation. •...

  • Page 30: Parts List

    6. p arTs lisT 320-0GA Machine Ram Assembly 320-0GA Machine Ram Assembly 6.1 320-0Ga M aCHine sseMbly 320-0GA Machine Ram Assembly Part List 320-0GA Machine Ram Assembly Part List 320-0GA Machine Ram Assembly Part List Index No. Part No. Description Size Part No.

  • Page 31: 320-1Ga Cross Slide Assembly

    6.2 320-1Ga C 320-1GA Cross Slide Assembly ross lide sseMbly 320-1GA Cross Slide Assembly 320-0GA Machine Ram Assembly Part List 320-1GA Cross Slide Assembly Part List 320-1GA Cross Slide Assembly Part List Index No. Part No. Description Size Part No. Description Size Index No.

  • Page 32: 320-1Ga Horizontal Spindle System Assembly

    6.3 320-1Ga H 320-1GA Horizontal Spindle System Assembly orizonTal pindle ysTeM sseMbly 320-1GA Horizontal Spindle System Assembly Part List 320-1GA Horizontal Spindle System Assembly Part List Part No. Description Size Index No. Part No. Description Size 320-1GA Horizontal Spindle System Assembly Part List 1 ....

  • Page 33: 320-2Ga Vertical Spindle Assembly

    320-2GA Vertical Spindle Assembly 6.4 320-2Ga v erTiCal pindle sseMbly 320-2GA Vertical Spindle Assembly 320-2GA Vertical Spindle Assembly Part List 320-2GA Vertical Spindle Assembly Part List 320-2GA Vertical Spindle Assembly Part List ex No. Part No. Description Size Index No. Part No. Description Size Part No.

  • Page 34: 320-2Ga-S01 Spindle Handle System Assembly

    320-2GA-S01 Spindle Handle System Assembly 6.5 320-2Ga-s01 s pindle andle ysTeM sseMbly 320-2GA-S01 Spindle Handle System Assembly Part List 320-2GA-S01 Spindle Handle System Assembly Part List Index No. Part No. Description Size Part No. Description Size 1 ....UM41107-01 .... Gear Shaft Assembly ........... M1.5x16T ....1 2 ....

  • Page 35: 320-2Ga-S02 Vertical Spindle Transmission System Assembly

    320-2GA-S02 Vertical Spindle Transmission System Assembly 320-2GA-S02 Vertical Spindle Transmission System Assembly 6.6 320-2Ga-s02 v erTiCal pindle ransMission ysTeM sseMbly 320-2GA-S02 Vertical Spindle Transmission System Assembly Part List 320-2GA-S02 Vertical Spindle Transmission System Assembly Part List 320-2GA-S02 Vertical Spindle Transmission System Assembly Part List Index No.

  • Page 36: 320-3Ga Working Table Assembly (Organ Type Cover)

    320-3GA Working Table Assembly (Organ Type Cover) 6.7 320-3Ga W orkinG able sseMbly rGan over 320-3GA Working Table Assembly (Organ Type Cover) 320-3GA Working Table Assembly Part List (Organ Type Cover) 320-3GA Working Table Assembly Part List (Organ Type Cover) 320-3GA Working Table Assembly Part List (Organ Type Cover) Part No.

  • Page 37: 320-3Ga-S01 Handle Wheel System

    320-3GA-S01 Handle Wheel System 6.8 320-3Ga-s01 H andle Heel ysTeM 320-3GA-S01 Handle Wheel System Part List 320-3GA-S01 Handle Wheel System Part List 320-3GA-S01 Handle Wheel System Part List Part No. Description Size Index No. Part No. Description Size 1 ....X504097 ....Round Handle Wheel ................3 2 ....

  • Page 38: 320- 4Ga Machine Frame Assembly

    6.9 320- 4Ga M aCHine raMe 320- 4GA Machine Frame Assembly sseMbly 320- 4GA Machine Frame Assembly 320- 4GA Machine Frame Assembly Part List 320- 4GA Machine Frame Assembly Part List 320- 4GA Machine Frame Assembly Part List Index No. Part No. Description Size 1 ....

  • Page 39: 320- 4Ga-S01 Y Axis Transmission System

    320- 4GA-S01 Y axis Transmission System 6.10 320- 4Ga-s01 y aXis ransMission ysTeM 320- 4GA-S01 Y axis Transmission System 320- 4GA-S01 Y axis Transmission System Part List 320- 4GA-S01 Y axis Transmission System Part List 320- 4GA-S01 Y axis Transmission System Part List Part No.

  • Page 40: 320- 4Ga-S02 Y Axis Operation System

    6.11 320- 4Ga-s02 y aXis peraTion ysTeM 320- 4GA-S02 Y axis Operation System 320- 4GA-S02 Y axis Operation System 320- 4GA-S02 Y axis Operation System Part List 320- 4GA-S02 Y axis Operation System Part List 320- 4GA-S02 Y axis Operation System Part List Index No.

  • Page 41: 320-5Ga Machine Saddle Assembly

    320-5GA Machine Saddle Assembly 6.12 320-5Ga M aCHine addle sseMbly 320-5GA Machine Saddle Assembly Part List 320-5GA Machine Saddle Assembly Part List Part No. Description Size Index No. Part No. Description Size 1 ....UM33001-01 .... Saddle....................... 1 2 ....UM43005 ....Lock Block ....................2 3 ....

  • Page 42: 302-5Ga-S01 X-Z Axes Connecting System

    302-5GA-S01 X-Z axes Connecting System 6.13 302-5Ga-s01 X-z aXes onneCTinG ysTeM 302-5GA-S01 X-Z axes Connecting System 320-5GA-S01 X-Z axes Connecting System Part List 320-5GA-S01 X-Z axes Connecting System Part List 320-5GA-S01 X-Z axes Connecting System Part List Index No. Part No. Part No.

  • Page 43: 320-5Ga-S02 X Axis Operation System

    320-5GA-S02 X axis Operation System 320-5GA-S02 X axis Operation System 6.14 320-5Ga-s02 X aXis peraTion ysTeM 320-5GA-S02 X axis Operation System Part List 320-5GA-S02 X axis Operation System Part List 320-5GA-S02 X axis Operation System Part List Part No. Description Size Index No.

  • Page 44: 320-5Ga-S03 X-Z Axes Direction System

    6.15 320-5Ga-s03 X-z 320-5GA-S03 X-Z axes Direction System aXes ireCTion ysTeM 320-5GA-S03 X-Z axes Direction System 320-5GA-S03 X-Z axes Direction System Part List 320-5GA-S03 X-Z axes Direction System Part List 320-5GA-S03 X-Z axes Direction System Part List Part No. Description Size Index No.

  • Page 45: 320-5Ga-S04 Z Axis Operation System

    320-5GA-S04 Z axis Operation System 6.16 320-5Ga-s04 z aXis peraTion ysTeM 320-5GA-S04 Z axis Operation System Part List 320-5GA-S04 Z axis Operation System Part List Part No. Description Size Index No. Part No. Description Size 1 ....UM43051 ....Bracket....................1 320-5GA-S04 Z axis Operation System Part List 2 ....

  • Page 46: 320-6Ga Machine Base Assembly

    320-6GA Machine Base Assembly 320-6GA Machine Base Assembly 6.17 320-6Ga M aCHine sseMbly 320-6GA Machine Base Assembly part List 320-6GA Machine Base Assembly part List 320-6GA Machine Base Assembly part List Index No. Part No. Part No. Description Description Size Size Index No.

  • Page 47: 320-6Ga-S01 Universal Crank System

    6.18 320-6Ga-s01 U 320-6GA-S01 Universal Crank System niversal rank ysTeM 320-6GA-S01 Universal Crank System 320-6GA-S01 Universal Crank System Part List 320-6GA-S01 Universal Crank System Part List 320-6GA-S01 Universal Crank System Part List Part No. Description Size Index No. Part No. Description Size 1 ....

  • Page 48: 320-6Ga-S02 Z Axis Transmission System

    320-6GA-S02 Z axis Transmission System 6.19 320-6Ga-s02 z aXis ransMission ysTeM 320-6GA-S02 Z axis Transmission System Part List 320-6GA-S02 Z axis Transmission System Part List Part No. Description Size Index No. Part No. Description Size 1 ....UM43018 ....Sleeve ..................... 1 2 ....

  • Page 49: 320-7Ga Angle Table Assembly

    6.20 320-7Ga a 320-7GA Angle Table Assembly nGle able sseMbly 320-7GA Angle Table Assembly Part List 320-7GA Angle Table Assembly Part List 320-8GA Horizontal Steady Device Part No. Description Size Index No. Part No. Description Size 320-7GA Angle Table Assembly Part List 1 ....

  • Page 50: 320-8Ga-S01 Horizontal Tools List ( Optional )

    320-8GA-S01 Horizontal Tools List ( Optional ) 320-8GA-S01 Horizontal Tools List ( Optional ) 6.22 320-8Ga-s01 H orizonTal ools pTional 320-8GA-S01 Horizontal Tools List Part List 320-8GA-S01 Horizontal Tools List Part List Part No. Description Size Index No. Part No. Description Size 320-8GA-S01 Horizontal Tools List Part List...

  • Page 51: 320-9Ga Machine Sheet Metal

    320-9GA Machine Sheet Metal 6.23 320-9Ga M aCHine HeeT eTal 320-9GA Machine Sheet Metal 320-9GA Machine Sheet Metal Part List 320-9GA Machine Sheet Metal Part List 320-9GA Machine Sheet Metal Part List Part No. Description Size Index No. Part No. Description Size 1 ....

  • Page 52: 320-10Ga Geared Box Assembly

    6.24 320-10Ga G 320-10GA Geared Box Assembly eared sseMbly 320-10GA Geared Box Assembly 320-10GA Geared Box Assembly Part list 320-10GA Geared Box Assembly Part list 320-10GA Geared Box Assembly Part list Index No. Part No. Description Size Part No. Description Size Index No.

  • Page 53: 320-10Ga-S01 Speed Change System

    320-10GA-S01 Speed Change System 6.25 320-10Ga-s01 s peed HanGe ysTeM 320-10GA-S01 Speed Change System 320-10GA-S01 Speed Change System Part List 320-10GA-S01 Speed Change System Part List 320-10GA-S01 Speed Change System Part List Part No. Description Size Index No. Part No. Description Size Index No.

  • Page 54: Coolant Pump And Work Lamp

    37 ..... PP10L30 ....Pin ......................1 38 ..... DU1525 ....Oilless Bushing ..................2 Coolant Pump and Work Lamp 6.26 C oolanT UMp and Part List of Cooling Pump and Work Lamp Part List of Cooling Pump and Work Lamp Index No.

  • Page 55: Lubrication System

    6.27 l UbriCaTion ysTeM Lubrication System Lubrication System Part List of Lubrication System Part List of Lubrication System Part List of Lubrication System Index No. Part No. Description Size Q'ty Index No. Part No. Part No. Description Description Size Size Q'ty X205001 Manual Lubricator...

  • Page 56: Operate Panel Assembly

    Operate Panel Assembly 6.28 o peraTe anel sseMbly CHANGES AND TYPING ERRORS RESERVED...
  • Page 57 Operate Panel Assembly Part List Operate Panel Assembly Part List Index No. Part No. Description Size Q'ty Part No. Description Size SHR5L12 Hex Socket Round Screw M5x12 UM35029 Operation Box Cover X5W13033 Lock Switch SHO6L16 Hex Socket Cap Screw M6x16 Flat Washer Ø6 UM35032...

  • Page 58: Electric Box Assembly-Standard Cabinet

    Electric Box Assembly-Standard Cabinet 6.29 e leCTriC sseMbly Tandard abineT CHANGES AND TYPING ERRORS RESERVED...
  • Page 59 Electric Box Assembly-Standard Cabinet Part List Electric Box Assembly-Standard Cabinet Part List Part No. Description Size Index No. Part No. Description Size QS1 ..DS1 ......Door Switch ....................1 TC1 ..TC400 ...... Transformer ............400VA ......1 QF1 ..

  • Page 60: Wire Diagram

    Wire Diagram 6.30 W iaGraM CHANGES AND TYPING ERRORS RESERVED...
  • Page 61 CHANGES AND TYPING ERRORS RESERVED...
  • Page 62 All rights reserved. No part of this booklet may be reproduced in any form, by print, photoprint, microfilm or any other means without written permission from the publisher. © Huberts bv, Kennedylaan 14, Veghel, the Netherlands. Internet: www.huvema.nl CHANGES AND TYPING ERRORS RESERVED...
  • Page 63 Industrie & Handelsonderneming Huberts bv, Kennedylaan 14, 5466 AA Veghel, the Netherlands, in the capacity of importer, is to be held responsible for declaring that the Huvema machine: Milling machine HU 320 UM Topline which this declaration relates to, is conform the following norms: NEN-EN-ISO 12100:2010, NEN-EN-IEC 60204-1:2006/C11:2010, NEN-EN-IEC 61000-6-4:2007,...

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