MIKOTERM TK-24 6kW Instructions For Installation, Use And Maintenance Manual

MIKOTERM TK-24 6kW Instructions For Installation, Use And Maintenance Manual

Electric boiler for heating systems

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Instructions for installation, use and maintenance – ENG
TK-24 6÷45kW
Electric boiler for heating systems
FU-TK-24-01.2020.

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Summary of Contents for MIKOTERM TK-24 6kW

  • Page 1 Instructions for installation, use and maintenance – ENG TK-24 6÷45kW Electric boiler for heating systems FU-TK-24-01.2020.
  • Page 2: Table Of Contents

    CONTENT Content 1. Explanation of symbols and instruction for safe work 2. Device data 2.1. Typology 2.2.1 Statement on conformity 2.2.2 Regular use Installation instruction Work instruction Inhibitors and anti- freezers Norms, regulations and standards Tools, materials and ancillary resources Minimum distance and incendiary of construction materials Product description 2.10...
  • Page 3: Explanation Of Symbols And Instruction For Safe Work

    Explanation of symbols and instruction for safe work Explanation of symbols and instruction for safe work Explanation of symbols Instruction for safe work Warnings General safety instructions Failure to respect safety instructions can lead to The warning triangle with grey heavy injuries –...
  • Page 4 Explanation of symbols and instruction for safe work Life threat of electric power shock  Electric power connection installation should be done only by authorised service. Follow up with connection schemes.   Before all works: turn off electric power supply. Prevent accidental turn on.
  • Page 5: Typology

    Data about device Data about device These instructions consist of important information about Work instruction safety and professional installation, commissioning and When working with heating installations please respect the maintenance of the boiler. following instructions: These instructions are aimed to installers who have knowledge to work with heating installations based on their ...
  • Page 6: Norms, Regulations And Standards

    Data about device Norms, regulations and standards Product is conformed to the following norms and regulations: • EN 50110-1:2003 – Handling and work with electric installations • EN 55014:2001 – Electric and magnetic compatibility – terms for household devices, electric devices and similar devices •...
  • Page 7: Minimum Distance And Incendiary Of Construction Materials

    Data about device Product description Minimum distance and incendiary of construction materials Main integral parts of the boiler are the following: Depending on valid regulations there can be applicable • Boiler body some other minimum distances, different than those • Device sheeting and boiler mantle mentioned in the following text.
  • Page 8: Waste Disposal

    Data about device 2.10 Waste disposal  Packaging should be disposed in ecologically acceptable  Components that should be replaced dispose in ecologically acceptable way 2.11 Supply range When deliver the boiler, comply with the following:  Check if the packaging is damaged during delivery. ...
  • Page 9: Dimensions And Technical Data

    Data about device Dimensions and technical data 3.1 Dimensions of the boiler TK-24 TK-24; Power: 6÷45kW Figure 1: Dimensions and connections TK-24 6÷12kW TK-24 18÷27kW TK-24 30÷45kW TK-24; Power: 6÷45kW Table 3: Dimensions (mm)
  • Page 10 Data about device 3.1.1. Components Contactor Boiler mantle Main switcher (on/off) Boiler exchanger Working thermostat Electric heaters Switcher of heating elements Boiler outlet pipe safety thermostat (STB) Boiler inlet pipe Signal diode Clamp of power cable ½˝ Auxiliary clamp Connection Figure 1: Open boiler view...
  • Page 11 Data about device 3.2.1 TK-24 nominal power 6÷36kW Technical data Unit TK- 6kW TK- 9kW TK-12kW TK- 18kW TK-24kW TK- 27kW TK- 30kW TK-36kW Power Usability degree Number of power degrees Power degrees 1×6 2×4.5 2×6 3×6 3×8 3×9 12+12+6 18+9+9 division Mains power V AC...
  • Page 12 Data about device 3.2.2 TK-24 nominal power 40÷45kW Technical data Jedinica TK-24 40kW TK-24 45kW Power Usability degree Number of power degrees Power degrees division 16+16+8 18+18+9 Mains power V AC 3N ~ 400/230V 50Hz Protection level IP20 Needed fuses Cable cross-section mm²...
  • Page 13: Device Installation

    Installation Device installation 4.2 Distances CAUTION: Human or material damage for irregular installation! DANGER: Fire hazard due to ignitable  Never install the boiler without expansion dish (AG) materials or liquids! and safety valve  Do not dispose ignitable materials of liquids in ...
  • Page 14: Front Casing Demounting

    Installation Installing the boiler Front casing demounting Front casing of the boiler can be removed for simple NOTE: Material damage occurred due handling and installation. to irregular installation on the wall!  unscrew 2 bolts on lid.  It is necessary to use corresponding material for ...
  • Page 15: Hydraulic Connections

    Installation Hydraulic connections NOTE: Damage on installations due to bad water quality! Heating installations can be damaged NOTE: Material damage caused by permeable by corrosion or calcification depending on connections! water quality  Install connecting ducts with no connecting to ...
  • Page 16: Electric Connection

    Figure 4: Illustration of cable plug-in positions on the boiler THREE-PHASE POWER SUPPLY SINGLE-PHASE POWER SUPPLY 3N ~ 400/230V 50Hz TK-24 6kW TK-24 9kW 1N ~ 230V 50Hz TK-24 6kW TK-24 9kW 3 × 8,7 3 × 13,1 n[A] 1 ×...
  • Page 17: Connecting Voltage Cable

    Electric connection Connecting voltage cable - Neutral (zero) guide is connected on corresponding line clamp (N). The line clamp of zero ducts is in blue colour. - Connecting shall be done in accordance with scheme given in the Figure no. 7. - To connect voltage cable there are planned line clamps of - Guides for grounding should be connected in middle clamp labeled with corresponding boiler power.
  • Page 18: Connecting External Boiler Control (Room Thermostat)

    Electric connection 5.4. Connecting of external boiler control (room thermostat) 5.4.1 Connecting boiler remote control (room thermostat) The room thermostat connected in such mode controls the boiler operations, or the boiler is OFF when given temperature is achieved on the room thermostat. Circulation pump is connected in a way that can work continuously after the main switcher on boiler is ON (ON/OFF).
  • Page 19: Electric Schemes

    Electric connection Electric schemes All quoted cable cross-sections are minimum cross-sections. The needed cross-sections depend on duct length and mode of installation  Cable cross-sections should be dimensioned in accordance with local regulations. Legend Connecting clamp of protecting guide N, L1, L2, L3 Connecting clamps of voltage cable Room thermostat (230V AC;...
  • Page 20 Electric connection Figure 9: Electric scheme for boiler TK-24 nominal power of 6 kW...
  • Page 21 Electric connection Figure 10: Electric scheme for boiler TK-24 nominal power of 9 kW and 12 kW...
  • Page 22 Electric connection Figure 11: Electric scheme for boiler TK-24 nominal power of 18 kW, 24 kW and 27 kW...
  • Page 23 Electric connection Figure 12: Electric scheme for boiler TK-24 nominal power of 30, 40, and 45 kW...
  • Page 24 Electric connection Figure 13: Electric scheme for boiler TK-24 nominal power of 36 kW...
  • Page 25: Commissioning

    Commissioning Commissioning After execution of the following works please fill in the Minute First commissioning Book on Commissioning (Section 6.3) NOTE: material damage occurred due to irregular handling  Inform client/user how to handle this Before commissioning device NOTE: Material damage occurred due to unprofessional handling! ...
  • Page 26: Handling Heating Installation

    Handling heating installation Handling heating installation Work instruction Safety instructions  Make sure the boiler is managed only by adults familiar with instructions and boiler work modes.  Take care that children do not stay in the area of the boiler without control ...
  • Page 27 Work instruction for TK-24 6/9/12 kW Regulatory elements TK-24 6/9/12 kW TK-24 6 kW - Main switcher – Turning ON device. TK-24 12 kW 1 - Switcher 1 – Possible turn on of external circulation - Main switcher – Turning ON device and possibility to pump and condition for heater turning on.
  • Page 28 Work instruction for TK-24 18/24/27kW 7.2 Regulatory elements TK-24 18/24/27 kW TK-24 18kW TK-24 24/27 kW - Main switcher – Turning ON device and possibly to - Main switcher – Turning ON device and possibility to turn on external circulation pump. turn on external circulation pump.
  • Page 29 Work instruction for TK-24 30/36kW 7.2 Regulatory elements TK-24 30/36 kW TK-24 36kW TK-24 30kW - Main switcher – Turning ON device and possibility to - Main switcher-Turning ON device and possibility to turn on external circulation pump. turn on external circulation pump. 1 - Switcher 1 –...
  • Page 30 Work instruction for TK-24 40/45kW 7.2 Regulatory elements TK-24 40/45kW TK-24 45kW TK-24 40kW - Main switcher-Turning ON device and possibility - Main switcher-Turning ON device and possibility to turn on external circulation pump. to turn on external circulation pump. 1 - Switcher 1 –...
  • Page 31: Room Thermostat

    Handling heating installation 7.3. Room thermostat This device is not predicted for work without room thermostat. It must be installed in reference room. Temperature control in all rooms of the system is done via this remote controller. Radiators in the reference room should not be equipped with thermostat valves, or they always must be open.
  • Page 32: Cleaning And Maintenance

     Cleaning and maintenance Cleaning and maintenance Boiler cleaning  Clean external surfaces using wet cloth DANGER: Life threat for electric power shock!  Electric works may be done only if you are qualified.  Before device opening: Turn off heating 8.2 Testing work pressure, refilling installation from electric power supply using water and air vent of installations...
  • Page 33 Č Cleaning and maintenance Refill water and vent installations WARNING: Material damage due to temperature tense. Filling heating installations in hot condition can cause cracks due to tension.  Fill heating installations only in cold condition (temperature of input duct maximum 40 °C).
  • Page 34: Minute Book On Inspection And Maintenance

    Cleaning and maintenance Minute Book on commissioning, control inspections and Minute Book on control maintenance serves as enclosure for copying. inspection and maintenance  Executed works within control inspection procedure should be notarised by signature and date. At least once a year execute maintenance or when control inspection shows the installation condition requesting maintenance.
  • Page 35: Environment Protection / Waste Management

    Environment protection / Waste management Environment protection / Waste management Environment protection is one of basic concepts of business. Quality of products, economic performance and environment protection represent to us equally valuable goals. It is critical to adhere with law and regulations on environment protection.
  • Page 36: Troubles And Troubleshooting

    Troubles and Troubleshooting Troubles and Troubleshooting Removing troubles on regulation and hydraulics must be executed by authorised company. For repairs are used only original spare parts. Trouble: Description: Cause: Measure: - secure power supply voltage Boiler does not react Contactors not put - boiler is out of power supply - turn on fuses after main switcher...
  • Page 37 EU regulation no. 811/2013 Product data sheet (in accordance with EU regulation no. 811/2013) Manufacturer MIKOTERM DOO Brand name Models TK 6kW TK 9kW TK 12kW TK 18kW TK 24kW TK 27kW TK 30kW VIII TK 36kW TK 40kW TK 45kW...
  • Page 38 Mikoterm d.o.o. does not assume responsibility for possible errors in this booklet produced by printing or duplication, all images and schemes are in principle, it is necessary to adapt each to the actual situation on the ground. In any case, Mikoterm reserves the right to make changes that it deems...

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