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Triple S BEARCAT 20TD Owner's Manual

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OWNER S MANUAL
IMPORTANT: READ OWNER S MANUAL CAREFULLY
MODEL : BEARCAT 20TD
FOR YOUR CONVENIENCE, RECORD THE FOLLOWING
IMPORTANT INFORMATION
MODEL:
SERIAL NUMBER:
DATE PURCHASED:
PURCHASED FROM:

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Summary of Contents for Triple S BEARCAT 20TD

  • Page 1 OWNER S MANUAL IMPORTANT: READ OWNER S MANUAL CAREFULLY MODEL : BEARCAT 20TD FOR YOUR CONVENIENCE, RECORD THE FOLLOWING IMPORTANT INFORMATION MODEL: SERIAL NUMBER: DATE PURCHASED: PURCHASED FROM:...

  • Page 3: Table Of Contents

    VACUUM SYSTEM MOTOR FILTER CLEANING ......................... 18 SOLUTION FILTER CLEANING ..............................18 TANK AND VACUUM GRID WITH FLOAT CLEANING, AND COVER GASKET CHECK ............. 19 FUSE CHECK/REPLACEMENT ..............................20 TROUBLESHOOTING ..............................21 SCRAPPING .................................. 22 9100001264 - Bearcat 20TD 05/2015...

  • Page 4: Introduction

    All necessary operating, maintenance and repair procedures must be performed by qualified personnel or by TRIPLE S Service Centers. Only original spare parts and accessories must be used. Contact TRIPLE S for service or to order spare parts and accessories, specifying the machine model, product code and serial number.

  • Page 5: Operation Capabilities

    Carefully read all the instructions before performing any operation on the machine. WARNING! Do not wash the machine with direct or pressurized water jets. WARNING! Do not use the machine on slopes with a gradient exceeding the specifications. 9100001264 - Bearcat 20TD 05/2015...

  • Page 6: Symbols That Appear On This Manual

    – Do not smoke while charging the batteries. – Use only as shown in this Manual. Use only TRIPLE S’s recommended accessories. – This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the machine by a person responsible for they safety.
  • Page 7 – Do not wash the machine with direct or pressurised water jets, or with corrosive substances. – The machine must be disposed of properly, because of the presence of toxic-harmful materials (batteries, etc.), which are subject to standards that require disposal in special centres (see Scrapping chapter). 9100001264 - Bearcat 20TD 05/2015...

  • Page 8: Machine Description

    28. Batteries 29. Battery connection diagram 30. Recovery tank cover (opened) 31. Tank cover gasket 32. Cover movable retaining plate 33. Cover fixed retaining plate (do not remove!) 34. Serial number plate/technical data/conformity certification P100115 Bearcat 20TD - 9100001264 05/2015...

  • Page 9: Control Panel

    72. Green warning light (ON: the battery charger is on and batteries are charged) 73. Yellow warning light (ON: the battery charger is on and batteries are semi-discharged) 74. Red warning light (ON: the battery charger is on and it is charging the batteries) P100104 9100001264 - Bearcat 20TD 05/2015...

  • Page 10: Accessories/Options

    13.8 x 13.8 x 11.8 in. (350 x 350 x 300 mm) Weight without batteries and with empty tanks 203 lb (92 Kg) Gross vehicle weight (GVW) 505 lb (229 Kg) Shipping weight 304 lb (138 Kg) Bearcat 20TD - 9100001264 05/2015...

  • Page 11: Wiring Diagram

    Drive system fuse Signal circuit fuse Motor pad release fuse Pump fuse Hour counter (optional) Ignition key Pad motor Vacuum system motor Drive system motor Maximum speed potentiometer Drive system enabling switch Reverse gear switch P100128 9100001264 - Bearcat 20TD 05/2015...

  • Page 12: Use

    2. For battery choice and installation, apply to qualified battery Retailers. 3. Set the machine and the battery charger (if equipped) according to the type of batteries installed (WET or GEL) as shown in the following paragraph. Bearcat 20TD - 9100001264 05/2015...

  • Page 13: Battery Installation And Battery Type Setting (Wet Or Gel)

    11. Open the cover (22) and check that the recovery tank (21) is empty, otherwise empty it with the drain hose (16). 12. Carefully lift the recovery tank (40). 13. Install the batteries. Battery charging 14. Charge the batteries (see the procedure in Maintenance chapter). P100105 Figure 1 9100001264 - Bearcat 20TD 05/2015...

  • Page 14: Before Machine Start-Up

    If necessary, press the washing water flow control switches (62) as necessary, depending on the type of cleaning to be performed. If necessary, stop the machine and turn the squeegee adjusting handwheel (27) so that the rear blade - in all its length - touches the floor. Bearcat 20TD - 9100001264 05/2015...
  • Page 15 INSTRUCTIONS FOR USE ENGLISH NOTE For correct scrubbing/drying of floors at the sides of the walls, TRIPLE S suggests to go near the walls with the right side of the machine as shown in figure 2. P100106A Figure 2 CAUTION! To avoid any damage to the floor surface, turn off the pad when the machine stops in one place, especially when the extra pressure function is on.

  • Page 16: Tank Emptying

    Perform the procedures shown in After Using the Machine paragraph. Disconnect the battery connector (12). FIRST PERIOD OF USE After the first 8 hours, check the machine fastening and connecting parts for proper tightening and check the visible parts for integrity and leakage. Bearcat 20TD - 9100001264 05/2015...

  • Page 17: Maintenance

    Drive system motor carbon brush check or replacement (1) And after the first 8 working hours. (2) This maintenance procedure must be performed by TRIPLE S authorised Service Center. MACHINE WORKING HOUR CHECK (Only if the machine is equipped with hour counter) Turn the ignition key (60) to “I”.

  • Page 18: Battery Charging

    When the battery charging is completed, disconnect the battery charger cable (6) from the electrical mains and wind it round its housing (7). 10. Carefully lower the recovery tank (40). NOTE For further information about the battery charger (70) operation, see the relevant Manual. Bearcat 20TD - 9100001264 05/2015...

  • Page 19: Squeegee Cleaning

    After the blade replacement (or overturning), adjust the height as shown in the previous step. Connect the vacuum hose (15) to the squeegee. Install the squeegee (25) and screw down the handwheels (26). If necessary, adjust the squeegee balance adjusting handwheel (27). S311320 Figure 3 9100001264 - Bearcat 20TD 05/2015...

  • Page 20: Pad Cleaning

    Remove the transparent cover (D), then remove the filter strainer (E). Clean and install them on the support (F). NOTE The filter strainer (E) must be correctly positioned on the housing (G) of the support (F). Open the tap (A). P100118 Figure 4 Bearcat 20TD - 9100001264 05/2015...

  • Page 21: Tank And Vacuum Grid With Float Cleaning, And Cover Gasket Check

    Check that the seating surface (J) of the gasket (G) is integral and adequate for the gasket itself. NOTE The hole (K), allowing to compensate the air in the cover air gap, contributes to create vacuum in the tank. Close the cover (A). P100119 Figure 5 9100001264 - Bearcat 20TD 05/2015...

  • Page 22: Fuse Check/Replacement

    D) Vacuum system fuse F2: (30 A) E) Drive system fuse F3: (30 A) F) Signal circuits fuse F4: (3 A) G) Pump fuse F6: (3 A) Perform steps 1 to 4 in the reverse order. P100120 Figure 6 Bearcat 20TD - 9100001264 05/2015...

  • Page 23: Troubleshooting

    If the machine has a battery charger installed, the machine cannot operate if the charger is not on board. In case of battery charger malfunction, contact an authorised Service Center. For further information refer to the Service Manual, available at any TRIPLE S Service Center. 9100001264 - Bearcat 20TD...

  • Page 24: Scrapping

    Before scrapping the machine, remove and separate the following materials, which must be disposed of properly according to the Law in force: – Batteries – Pads – Plastic hoses and components – Electrical and electronic components (*) Refer to the nearest TRIPLE S Center especially when scrapping electrical and electronic components. Bearcat 20TD - 9100001264 05/2015...
  • Page 25 PARTS LIST IMPORTANT: READ OWNER S MANUAL CAREFULLY MODEL : BEARCAT 20TD FOR YOUR CONVENIENCE, RECORD THE FOLLOWING IMPORTANT INFORMATION MODEL: SERIAL NUMBER: DATE PURCHASED: PURCHASED FROM:...
  • Page 27 * Specify the model and serial number of the machine. * Use the space below to record the model and serial number for future reference. Model Serial No. = Optional = Modified item No. or New item No. = Not shown 05/2015 9100001265 - Bearcat 20TD...

  • Page 28: General View

    PARTS LIST GENERAL VIEW Bearcat 20TD - 9100001265 05/2015...
  • Page 29 PARTS LIST GENERAL VIEW ITEM REF. NO. DESCRIPTION SOLUTION TANK RECOVERY TANK CHASSIS SYSTEM WHEELS SYSTEM DRIVE HANDLE ASSEMBLY DRIVE SOLUTION SYSTEM SQUEEGEE SYSTEM ORBITAL HEAD ASSEMBLY 20” CONTROL PANEL SYSTEM ELECTRICAL COMPONENTS BATTERY CHARGER ASSEMBLY 05/2015 9100001265 - Bearcat 20TD...

  • Page 30: Solution Tank

    PARTS LIST SOLUTION TANK DECAL CHECKED BY NAME PLATE Bearcat 20TD - 9100001265 05/2015...
  • Page 31 FITTING 90. M 3/8-18 NPT HOSE D.19 PKD 909 6236 000 CAP BLACK 9100001255 TANK SOLUTION 55 LT GREY PKD 909 6554 000 CAP WITH CHAIN 9100000161 PLATE FOR PEDAL KIT 9097192000 FILTER WATER INLET 9098329000 HINGES KIT 05/2015 9100001265 - Bearcat 20TD...

  • Page 32: Recovery Tank

    PARTS LIST RECOVERY TANK Bearcat 20TD - 9100001265 05/2015...
  • Page 33 PIPE.ACOUSTIC INSULATION 909 5371 000 CARBON BRUSH 909 6877 000 HARDWARE MOTOR FIXING KIT 909 5065 000 FILTER ANTIFOAMING [39] 909 6876 000 HARDWARE CAGE SUP.FIXING KIT [40]* 9098854000 ELBOW 90. SUCT. HOSE KIT BLACK 05/2015 9100001265 - Bearcat 20TD...

  • Page 34: Chassis System

    PARTS LIST CHASSIS SYSTEM Bearcat 20TD - 9100001265 05/2015...
  • Page 35 909 6337 000 SCREW M5X12 PAN HD PHIL ISO7045 909 6878 000 HARDWARE CHAS.FIXING KIT 909 6880 000 WHEEL CASTOR KIT 9098947000 CASTOR WHEEL SS KIT 9100000335 STRAP ANTISTATIC KIT 9100000337 INSTRUCTIONS INSTALL. KIT 9100000335 05/2015 9100001265 - Bearcat 20TD...

  • Page 36: Wheel System

    PARTS LIST WHEEL SYSTEM Bearcat 20TD - 9100001265 05/2015...
  • Page 37 WHEELS KIT 9097026000 WHEEL FRONT D.250 DRIVE 146 0769 000 KEY 6X6X40 UNI6604A 909 6506 000 SPACER 20.5X25X4 909 6548 000 MOTOR DRIVE 200W 24V 145 5124 000 CARBON BRUSH 9098298000 HARDWARE DRIVE WHEELS KIT 05/2015 9100001265 - Bearcat 20TD...

  • Page 38: Handle System

    PARTS LIST HANDLE SYSTEM Bearcat 20TD - 9100001265 05/2015...
  • Page 39 SWITCH REVERSE SPEED 9097031000 PLATE POTENTIOMETER 9100000467 SWITCHES CPL YELLOW F HANDLE BAR KIT 9098484000 KNOB POTENTIOMETER KIT 9100001257 DECAL HANDLE TRACTION CONTROL PKD 9097035000 HARNESS HANDLE BAR 9097043000 POTENTIOMETER 9098330000 HARDWARE HANDLE SYSTEM KIT 05/2015 9100001265 - Bearcat 20TD...

  • Page 40: Solution System

    PARTS LIST SOLUTION SYSTEM INTO THE TANK Bearcat 20TD - 9100001265 05/2015...
  • Page 41 HARDWARE SOLUTION SYSTEM KIT 9097626000 VALVE BALL ELBOW D.13 KIT 9097154000 FILTER COMPLETE KIT 909 6555 000 SOLENOID VALVE 24V 9097115000 HOLDER RUBBER 1/2 FEMALE D.13 9097171000 HOSES SOLENOID VALVE KIT 909 5286 000 GASKET 05/2015 9100001265 - Bearcat 20TD...

  • Page 42: Squeegee System

    PARTS LIST SQUEEGEE SYSTEM 10 19 3 25 - 26 25 - 26 Bearcat 20TD - 9100001265 05/2015...
  • Page 43 909 6055 000 STRAP.SQUEEGEE FRONT 909 6600 000 SCREW GRUB M8X30 CUP POINT SS ISO4029 909 6882 000 HARDWARE SQU.BLADE FIXING KIT 909 6883 000 WHEELS SQUEEGEE 60X20MM KIT 909 6884 000 ROLLER BUMPER SQUEEG.KIT 05/2015 9100001265 - Bearcat 20TD...

  • Page 44: Orbital Disc Deck

    PARTS LIST ORBITAL DISC DECK 2 27 14 54 16 Bearcat 20TD - 9100001265 05/2015...
  • Page 45 SCREW, 10-32 X .50 P.H. 85301A SCREW, 1/4-20 X 1 1/4 C.R.P.H. 85395A SCREW, 1/4-20 X 1/2” P.H. 87054A WASHER FENDER .375 88638A PIN GAS SPRING UPPER 40645A CONNECTOR, HOUSING [K1] 56383377 KIT FLEX PLATE 20 05/2015 9100001265 - Bearcat 20TD...

  • Page 46: Control Panel System

    PARTS LIST CONTROL PANEL SYSTEM Bearcat 20TD - 9100001265 05/2015...
  • Page 47 KEY 2 PCS 9096951000 COUNTER HOUR 24V KIT 9096952000 INSTRUCTIONS INSTALL. KIT 9096951000 [20] 9100000878 FUSE BLADE 3A [21] 909 6678 000 FUSE 20A GLASS DELAYED 1466317000 SUPPORT CABLE KIT 145 1261 000 WASHER 5X15X1.5 UNI6593 05/2015 9100001265 - Bearcat 20TD...

  • Page 48: Electrical Components

    PARTS LIST ELECTRICAL COMPONENTS 34 35 Bearcat 20TD - 9100001265 05/2015...
  • Page 49 CHARGER BATT. O/B 24V 13A 100-230V US 9096914000 CABLE EXTENSION US PLUG L.1500MM L08338600 CLAMP CABLE UL L08603668 SCREW 4X14 PHIL W/O BIT THD FORM F PLAST 146 1788 000 SCREW M4X12 CAP HD HEX SOCK ISO4762 05/2015 9100001265 - Bearcat 20TD...

  • Page 50: Wiring Diagram

    PARTS LIST WIRING DIAGRAM Bearcat 20TD - 9100001265 05/2015...
  • Page 51 HOUR COUNTER (OPTIONAL) IGNITION KEY ORBITAL SYSTEM MOTOR VACUUM SYSTEM MOTOR DRIVE SYSTEM MOTOR MAXIMUM SPEED POTENTIOMETER DRIVE SYSTEM ENABLING SWITCH REVERSE GEAR SWITCH COLOUR COLOUR BLACK PINK LIGHT BLUE VIOLET BROWN GREEN WHITE GREY YELLOW ORANGE 05/2015 9100001265 - Bearcat 20TD...

  • Page 52: Recommended Parts

    MOTOR VACUUM KIT 909 6491 000 PANEL ACOUSTIC INSULATION 909 6490 000 GASKET VACUUM MOTOR 909 6672 000 FILTER 9098296000 CHARGER BATT. O/B 24V 13A 100-230V US 40606A BATTERY 12V 130AH WET 41034A BATTERY 12V 114AH AGM Bearcat 20TD - 9100001265 05/2015...

  • Page 53: Optional

    PADS, CASE OF 5, 14” X 20” RED 997021 PADS, CASE OF 5, 14” X 20” BLUE 997022 PADS, CASE OF 5, 14” X 20” BLACK 997024 PADS, CASE OF 10, 14” X 20” MAROON SURFACE PREP PAD 05/2015 9100001265 - Bearcat 20TD...

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