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Lead Safe™ Wall Mounted Thermostatic
®
CliniMix
Progressive Basin Mixer - Proximity Sensor
PRODUCT CODE:
- 100.30.79.00
TABLE OF CONTENTS
1.0
INTRODUCTION
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
1.0
INTRODUCTION
Lead Safe™ Wall Mounted Thermostatic Progressive Basin Mixer - Proximity Sensor
®
The CliniMix
is a high-performance thermostatic mixing valve suitable for a wide range of applications. The valve is
designed to comply with 'AS4032. Thermostatic Mixing Valves - Materials, Design and Performance
Requirements'. The mixing valve has the following features:
Complies with the requirements of AS4032.4 - Thermostatic Mixing Valves.
−
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Provides high stability of mixed water temperature even under changing inlet conditions.
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Ensures rapid shut down of mixed outlet flow in the event of hot or cold water supply failure.
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Designed for quick and simple in-situ servicing.
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Suitable for installation into AS3500 compliant systems with hot water temperature as low as 55°Celsius.
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Fitted with tamper resistant temperature adjustment mechanism.
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Cool touch, non-conductive design in the hot side of the body, which minimises the risk of burns.
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Round smooth design to facilitate easy cleaning.
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Self-draining spout design.
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Unique hygiene flush feature for in-situ disinfection.
AS 4032.4 Lic.
M A2
SA
lo al
1
1
2
2
2
3
4
7
10
10
12
14
15
16
17
18
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Related Manuals for Galvin Engineering CliniMix Lead Safe 100.30.79.00
Summary of Contents for Galvin Engineering CliniMix Lead Safe 100.30.79.00
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Page 1: Table Of Contents
Version 2, 21 August 2019, 1 of 21 Lead Safe™ Wall Mounted Thermostatic ® CliniMix Progressive Basin Mixer - Proximity Sensor PRODUCT CODE: - 100.30.79.00 AS 4032.4 Lic. M A2 lo al TABLE OF CONTENTS INTRODUCTION SAFETY DESCRIPTION DIMENSIONS WATER SUPPLY CONDITIONS INSTALLATION COMMISIONING OPERATION... -
Page 2: Version 2, 21 August 2019, 1 Of
Version 1, 21 August 2019, 2 of 21 SAFETY ® The CliniMix Thermostatic Progressive Mixing Valve is a high-performance valve designed to give stable and dependable operation, provided it is installed, commissioned, operated and maintained as per the recommendations outlined in this manual. It should be noted however that this valve should not be considered as an alternative to adequate supervision and duty of care during its use and operation. -
Page 3: Water Supply Conditions
Version 1, 21 August 2019, 3 of 21 4.1 TECHNICAL DATA ½” BSP – Female Inlet Outlet Flow Straightener Headwork Thermostatic mixing valve 90 – 264V - 47/63Hz 0.15A Input 6.75V DC – 0.5A Mains Powered (Transformer) Output Cable length 0.7m Battery Powered Input Voltage... -
Page 4: Installation
Version 1, 21 August 2019, 4 of 21 The mixer has integral isolating valves which permit servicing of the strainer, check valve/flow regulator and thermostatic cartridge. They are also used for thermal disinfection. The minimum pressure for the correct thermal operation is 20kPa. However, to achieve an acceptable flow performance at very low pressures it may be necessary to remove the combined check valve and flow regulators and replace them with simple check valves to facilitate thermal disinfection. - Page 5 Version 1, 21 August 2019, 5 of 21 1. Fit isolator connector 2. Adjust the connectors − Ensure /2” male hot and cold water − The isolator connectors are offset to provide +/- supply outlets are positioned as per 15mm of rotational adjustment. −...
- Page 6 Version 1, 21 August 2019, 6 of 21 7. Connect transformer 8. Testing and operation − − Do not remove the black label in front of Turn on hot and cold water supply and power to the sensor faceplate until the tap is to be transformer.
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Page 7: Commisioning
Version 1, 21 August 2019, 7 of 21 Continuous minimum 3 sec Water flows after releasing 0.5-20 min. (max. 5 sec.) Activate (in 0.5 steps) min. Continuous app. 2 sec. Manual stop or automatic Automatic after preset time Stop ... - Page 8 Version 1, 21 August 2019, 8 of 21 Please record the testing done during the commissioning and record the temperature of the hot and cold-water supplies and the temperature of the mixed water at the full hot setting. A calibrated digital thermometer having rapid response time with maximum temperature hold will be required to check and set the outlet mixed temperature of the mixer.
- Page 9 Version 1, 21 August 2019, 9 of 21 The outlet flow should quickly reduce to be less than 0.4L/min following the isolation. The volume of mixed water discharged for a period of between 5-35 seconds should be measured and should not exceed the maximum volume set out in the applicable standard or code of practice for each state.
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Page 10: Operation
Version 1, 21 August 2019, 10 of 21 OPERATION The proximity sensor starts the water flow. The delivered water to the factory set thermostatic temperature of approximately 41°C. SERVICING The need for servicing is normally identified as a result of the regular performance testing. Maximum mixed water temperature Permitted maximum temperature Application... - Page 11 Version 1, 21 August 2019, 11 of 21 − Ensure both the hot and cold water supplies have been isolated. Remove power from proximity sensor to ensure water supplies have been isolated correctly and no water flows. − Slide the cover sleeves forward (to the body). −...
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Page 12: Maintenance
Version 1, 21 August 2019, 12 of 21 10.0 MAINTENANCE When installed as an AS/NZS 4032.4 application it is a requirement that the commissioning (section 7) and maintenance procedures (section10) are carried out before use. 10.1 Adjustment of the mix temperature: UPPER RING LOWER RING 1. - Page 13 Version 1, 21 August 2019, 13 of 21 1. After checking that supply conditions are within the specified parameters (see table 1), if the fitting malfunctions or should the test results fail to fall within the specified limits consider replacing the cartridge with a new one.
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Page 14: Disinfection
Version 1, 21 August 2019, 14 of 21 11.0 DISINFECTION This fitting is equipped with a disinfecting feature, which allows an engineer to feed water from the hot inlet via a temporary by-pass hose* into the cold inlet. This hot water then passes through the cold inlet, the thermostatic mixing chamber and out through the mixed water outlet. -
Page 15: Isolating Valves
Version 1, 21 August 2019, 15 of 21 12.0 ISOLATING VALVES Isolation valves facilitate 4 activities: 1. Cleaning strainers & check valves 2. Servicing the cartridge 3. Disinfection 4. Audit cold water isolation test Strainers To ensure trouble free operation of the fitting, the strainer elements should be checked and cleaned in accordance with the commissioning and servicing guide (See section 7 and 9). -
Page 16: Warranty
12 months service life, and if found by Galvin Engineering to be so defective will be replaced as set out below. If the product is sold by a party other than Galvin Engineering, then it is sold by the seller as principal and the seller has no authority from Galvin Engineering to give any additional warranty on behalf of Galvin Engineering. -
Page 17: Troubleshooting
Version 1, 21 August 2019, 17 of 21 14.0 TROUBLESHOOTING PROBLEM CAUSE RECTIFICATION − − Damaged or scratched lens Replace the sensor unit Sensor Not Responding − − Sensor length to short Adjust beam to correct length. − − Lead damaged Replace connected item. -
Page 18: Appendix
Version 2, 21 August 2019, 18 of 21 15.0 APPENDIX Galvin Thermostatic Mixing Valve or Tempering Engineering Valve Commissioning Report and/or Maintenance Report Note: Please use a separate form for each valve. The original copy of the report is to be given to the owner/occupier and retained on site for a minimum of 7 years. □... - Page 19 Version 2, 21 August 2019, 19 of 21 Galvin Engineering Thermostatic Mixing Valve or Tempering Valve Commissioning Report and/or Maintenance Report Test Results □ □ Valve considered satisfactory for use: Yes If No, state the reason and action taken: ___________________________________________________________________________________________...
- Page 20 Version 2, 21 August 2019, 20 of 21 Galvin Engineering Thermostatic Mixing Valve or Tempering Valve Commissioning Report Valve Location/Building : ____________________________________________________ Room or Area: ____________________________________________________________ Work Order No.:___________________________________________________________ Warm Flow rate of Design Water (LPS) Temp of Warm Water (C)
- Page 21 Version 2, 21 August 2019, 21 of 21 Galvin Engineering Thermostatic Mixing Valve or Tempering Valve Commissioning/Maintenance Report The following information is to be provided by the site manager/owner/occupier. Valve size and installation recommended by : ___________________________________________________ Valves supplied by: ________________________________________________________________________ Date of Installation: _________________________ Drawing No.
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