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Perma Pure Baldwin Series User Manual

Digital thermo-electric cooler
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™
Baldwin
-Series
Model M115D
Digital
Thermo-Electric Cooler
User's Manual
Perma Pure LLC • A Halma Company • info@permapure.com • www.permapure.com
Telephone:
732-244-0010 • Toll Free: 800-337-3762 • Fax: 732-244-8140
1001 New Hampshire Ave., Lakewood, NJ 08701 USA

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  • Page 1 ™ Baldwin -Series Model M115D Digital Thermo-Electric Cooler User’s Manual Perma Pure LLC • A Halma Company • info@permapure.com • www.permapure.com Telephone: 732-244-0010 • Toll Free: 800-337-3762 • Fax: 732-244-8140 1001 New Hampshire Ave., Lakewood, NJ 08701 USA...

  • Page 2: Table Of Contents

    9. Hardware required for installation 27. Appendix C: Conversion Table 9. Mounting 28. Appendix D: Warranty and Disclaimer 10. Electrical Connections 11. Sample Gas Connections 12. Basic Operation Page 2 of 28 ©2018 Perma Pure LLC. All rights reserved. Specifications subject to change.

  • Page 3: Important Safety Warnings

    • The use of components that have not been purchased through an authorized Perma Pure dealer or directly from Perma Pure may compromise the safety of the operator. Additionally, use of non- authorized components may change the operating characteristics of this equipment. Any changes to the equipment, that modify its operation in any way, are dangerous, and are strictly prohibited.

  • Page 4: Unpacking

    This is out of control of Perma Pure and is the responsibility of the carrier to ensure that your equipment arrives intact and undamaged.

  • Page 5: Principle Of Operation

    SOx and NOx are two examples of chemicals in gases that can easily mix with standing water. Perma Pure LLC can also provide Nafion-based sample conditioning systems which prevent loss of water soluble analytes using a permeation method for sample drying.

  • Page 6: Key Components Of A Thermo-Electric Cooler

    9) Peristaltic Pump (not covered here): Removes condensate from the impinger without creating a path for outside air to enter the sample stream. Figure 2: Heat Exchanger, Impinger and Heat Sink Page 6 of 28 ©2018 Perma Pure LLC. All rights reserved. Specifications subject to change.

  • Page 7: Physical Description

    Outlet sample gas dew point 4°C Voltage 100-120 VAC/ 200-240 VAC, 50/60 Hz, auto- sensing Power supply 240 Watt Cooling down time Less than 3 minutes Page 7 of 28 ©2018 Perma Pure LLC. All rights reserved. Specifications subject to change.

  • Page 8: Available Options

    Water slip sensor with 1/4" Kynar tube fittings Water slip sensor with inline flow holder, for series configuration Water slip sensor with inline flow holder, for parallel configuration Page 8 of 28 ©2018 Perma Pure LLC. All rights reserved. Specifications subject to change.

  • Page 9: Installation

    • (4) ¼-20 mounting screws • For stainless steel sample lines, 2 inches of 3/8” Teflon tube • Peristaltic drain pump, dual head (Perma Pure Baldwin-Series 3KPB-003, or similar) Mounting The Model M115D Thermo-Electric Cooler should be installed away from heat sources in a well vented area.

  • Page 10: Electrical Connections

    WARNING: MOST Wiring connections are DIFFERENT for M-Class and M-Class “D” (Digital Control) Coolers; Review appropriate wiring diagram for connection information The Baldwin Series M-Class cooler has capability to be connected to interface and operate external equipment, as well as supply temperature data to an external device for data logging.

  • Page 11: Sample Gas Connections

    NOTE: Do not reduce the size of the condensate tubing since doing so restricts water flow resulting in water carryover into the sample. M425D is shown. TB4 and TB5 are not present on M115D or M325D. Figure 3: Typical connections Page 11 of 28 ©2018 Perma Pure LLC. All rights reserved. Specifications subject to change.

  • Page 12: Controller

    In addition, this board includes fused sample pump relays, alarm relays, 0-3V analog output, New Jersey thermocouple input and output, and slip sensor electronics. This controller is digitally controlled and configured using a PC via USB and proprietary software. Page 12 of 28 ©2018 Perma Pure LLC. All rights reserved. Specifications subject to change.

  • Page 13: Controls And Display

    3) DISPLAY SELECT Button: Sets the display state. Pushing this button will toggle the display between Dwell (flashing LED) Channel 1, Dwell (Flashing LED) Channel 2/ Pushing again, will allow continuous, alternating, temperature display of channel 1 and 2. Page 13 of 28 ©2018 Perma Pure LLC. All rights reserved. Specifications subject to change.

  • Page 14: Start-Up

    The SLIP Green LED is always on unless; • Moisture is detected by the water slip sensor • There is a malfunction (e.g. Shorted water slip sensor leads or a defective relay) Page 14 of 28 ©2018 Perma Pure LLC. All rights reserved. Specifications subject to change.

  • Page 15: Maintenance

    3. Inspect and replace the peristaltic pump tubing. 4. Inspect the water slip sensor and verify that there is no corrosion or restrictions to the sensing pins. Page 15 of 28 ©2018 Perma Pure LLC. All rights reserved. Specifications subject to change.

  • Page 16: Troubleshooting

    The 12VDC cooling fan on a 425D should be wired to the designated 12VDC output of the board. Care should always be taken to avoid rotating blades! Page 16 of 28 ©2018 Perma Pure LLC. All rights reserved. Specifications subject to change.
  • Page 17 Check fuses on control PCB- • If fuses are good and voltage is not equal to line voltage, replace control board. Page 17 of 28 ©2018 Perma Pure LLC. All rights reserved. Specifications subject to change.
  • Page 18 Water carryover in system. Impinger temperature. Should Ensure system loading is not be below 5°C. exceeding cooler capacity and ambient conditions are not exceeding specifications. Page 18 of 28 ©2018 Perma Pure LLC. All rights reserved. Specifications subject to change.
  • Page 19 (shorted or mechanical failure) Possible defective relay coil or relay contact- Visually check operation and condition. If O.K., check coil of relay with ohm meter; if O.K., Page 19 of 28 ©2018 Perma Pure LLC. All rights reserved. Specifications subject to change.
  • Page 20 Model M115D User’s Manual Doc. SE-MAN-057: Revision: 00 possible bad relay contact; Replace with known good relay. Page 20 of 28 ©2018 Perma Pure LLC. All rights reserved. Specifications subject to change.

  • Page 21: Replacement Parts

    Fan, muffin, 4" x 1-1/2", 12VDC 3KPE-004* Peltier element kit, 40 mm, single TE 3CWS-007 Water slip sensor only, Wire leads only * Recommended Spares Page 21 of 28 ©2018 Perma Pure LLC. All rights reserved. Specifications subject to change.

  • Page 22: Board Connections

    Model M115D User’s Manual Doc. SE-MAN-057: Revision: 00 BOARD CONNECTIONS Page 22 of 28 ©2018 Perma Pure LLC. All rights reserved. Specifications subject to change.
  • Page 23 FUSE1: 10Amp fuse between JP1 and JP2 and JP3 FUSE2: 10 Amp fuse between JP1 and JP4 and JP5 (pump relay controlled) Page 23 of 28 ©2018 Perma Pure LLC. All rights reserved. Specifications subject to change.
  • Page 24 That is, the pump will not run unless the circuit is closed. JP18: Expansion port. Not supported at this time. JP19: RS485 bias and termination. Not supported at this time. Page 24 of 28 ©2018 Perma Pure LLC. All rights reserved. Specifications subject to change.

  • Page 25: Appendix A: Cooler Drawings

    Model M115D User’s Manual Doc. SE-MAN-057: Revision: 00 APPENDIX A: COOLER DRAWINGS Page 25 of 28 ©2018 Perma Pure LLC. All rights reserved. Specifications subject to change.

  • Page 26: Appendix B: Sample Conditioning System Drawings

    Model M115D User’s Manual Doc. SE-MAN-057: Revision: 00 APPENDIX B: SAMPLE CONDITIONING SYSTEM DRAWINGS Figure B1: Flow Schematic Page 26 of 28 ©2018 Perma Pure LLC. All rights reserved. Specifications subject to change.

  • Page 27: Appendix C: Conversion Table

    0.011 + 46 1.03 0.008 + 45 0.988 0.006 + 43 0.922 0.005 + 41 0.861 0.004 + 39 0.803 0.003 + 37 0.751 0.002 Page 27 of 28 ©2018 Perma Pure LLC. All rights reserved. Specifications subject to change.

  • Page 28: Appendix D: Warranty And Disclaimer

    APPENDIX D: WARRANTY AND DISCLAIMER Perma Pure LLC Perma Pure (Seller) warrants that product supplied hereunder shall, at the time of delivery to Buyer, conform to the published specifications of Seller and be free from defects in material and workmanship under normal use and service.

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Baldwin m115d

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