Gree GWH12ACC-K6DNA1D Service Manual

Gree GWH12ACC-K6DNA1D Service Manual

Refrigerant r32
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Service Manual
Model:
GWH12ACC-K6DNA1D
(Refrigerant R32)
Models:
GREE ELECTRIC APPLIANCES, INC. OF ZHUHAI

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Summary of Contents for Gree GWH12ACC-K6DNA1D

  • Page 1 Change for life Service Manual Model: GWH12ACC-K6DNA1D (Refrigerant R32) Models: GREE ELECTRIC APPLIANCES, INC. OF ZHUHAI...
  • Page 2: Table Of Contents

    5.2 PCB Printed Diagram ..................... 11 6. Function and Control ..................13 6.1 Remote Controller Introduction ..................13 6.2 GREE+ App Operation Manual ..................19 6.3 Ewpe Smart App Operation Manual ................20 6.4 Brief Description of Modes and Functions ..............21 Part Ⅱ : Installation and Maintenance ..........25...
  • Page 3 Service Manual 9. Maintenance ......................... 46 9.1 Error Code List ........................46 9.2 Procedure of Troubleshooting ..................... 54 9.3 Troubleshooting for Normal Malfunction ................69 10. Exploded View and Parts List ..............71 10.1 Indoor Unit ......................... 71 10.2 Outdoor Unit ........................73 11.
  • Page 4: Part Ⅰ : Technical Information

    Service Manual Part Ⅰ : Technical Information 1. Summary Indoor Unit GWH12ACC-K6DNA1D/I Outdoor Unit GWH12QC-K6DNA1D/O(LCLH) GWH12QC-K6DNA1D/O(LC) Remote Controller YAC1FB9(WiFi) Technical Information...
  • Page 5: Specifications

    Service Manual 2. Specifications 2.1 Specification Sheet Parameter Unit Value Model GWH12ACC-K6DNA1D Product Code CB497001601 CB497001600 Rated Voltage 220-240 220-240 Power Rated Frequency Supply Phases Power Supply Mode Outdoor Outdoor Cooling Capacity 3500 3500 Heating Capacity 3670 3670 Cooling Power Input...
  • Page 6 Service Manual Outdoor Unit Model GWH12QC-K6DNA1D/o GWH12QC-K6DNA1D/o Outdoor Unit Product Code CB419W15501 CB419W15500 ZHUHAI LANDA ZHUHAI LANDA Compressor Manufacturer COMPRESSOR CO.,LTD COMPRESSOR CO.,LTD Compressor Model QXF-A102zE190B QXF-A102zE190B Compressor Oil FW68DA FW68DA Compressor Type Rotary Rotary Compressor LRA. Compressor RLA Compressor Power Input 1023 1023 Compressor Overload Protector...
  • Page 7: Operation Characteristic Curve

    Service Manual Cooling 2.2 Operation Characteristic Curve Heating Cooling Heating 140% 140% 120% 120% 100% 100% Condition Condition Indoor:DB 20°C Indoor:DB 27°C WB19°C Indoor air flow: Super High Indoor air flow: Super High Pipe length:5m Pipe length:5m Voltage:230V Voltage:230V Compressor Speed(rps) Compressor Speed(rps) 2.3 Capacity Variation Ratio According to Temperature Heating operation ambient temperature range is -22ºC~24ºC...
  • Page 8: Cooling And Heating Data Sheet In Rated Frequency

    Service Manual 2.4 Cooling and Heating Data Sheet in Rated Frequency Cooling: Pressure of gas pipe Inlet and outlet pipe Rated cooling Compressor connecting indoor and temperature of heat Fan speed of Fan speed of condition(°C) (DB/WB) Model revolution outdoor unit exchanger indoor unit outdoor unit...
  • Page 9: Outline Dimension Diagram

    Service Manual 3. Outline Dimension Diagram 3.1 Indoor Unit Φ55 Φ55 Unit:mm Models 12/K 201.5 541.5 Technical Information...
  • Page 10: Outdoor Unit

    Service Manual 3.2 Outdoor Unit Unit:mm Technical Information...
  • Page 11: Refrigerant System Diagram

    Service Manual 4. Refrigerant System Diagram Outdoor unit Indoor unit Gas pipe side Valve 4-Way valve Di s charge Heat Suction Accumlator exchanger Compressor (evaporator) Heat exchanger Liquid pipe (condenser) side Valve Strainer Electric Strainer expand valve COOLING HEATING Connection pipe specification: Liquid pipe:1/4"...
  • Page 12: Electrical Part

    Service Manual 5. Electrical Part 5.1 Wiring Diagram ● Instruction Symbol Symbol Color Symbol Symbol Color Symbol Name White Green Jumper cap Yellow Brown CoMP Compressor Blue Grounding wire YeGN Yellow/Green Black Violet orange Note: Jumper cap is used to determine fan speed and the swing angle of horizontal lover for this model. ●...
  • Page 13 Service Manual ● Outdoor Unit GWH12QC-K6DNA1D/O(LC)(CB419W15501) 60000700111002 GWH12QC-K6DNA1D/O(LCLH) (CB419W15500) 60000700111001 These circuit diagrams are subject to change without notice, please refer to the one supplied with the unit. Technical Information...
  • Page 14: Pcb Printed Diagram

    Service Manual 5.2 PCB Printed Diagram Indoor Unit Top view Name Interface of communication wire for indoor unit and outdoor unit Interface of live wire Fuse Interface of health function neutral wire Interface of neutral wire Interface of fan Interface of health function live wire 8 Auto button 9 Up&down swing interface Interface of PG feedback...
  • Page 15 Service Manual Outdoor Unit ● Top view Name 1 Interface of compressor wire 2 Interface of reactor Terminal of chassis electric heater Terminal of compressor electric heater 5 Terminal of 4-way valve 6 Interface of outdoor fan 7 Interface of earthing wire 8 Communication interface 9 Interface of netural wire 10 Interface of live wire...
  • Page 16: Function And Control

    Service Manual 6. Function and Control 6.1 Remote Controller Introduction ON/OFF button MODE button FAN button TURBO button ▲/ button button button SLEEP button I FEEL button TIMER ON / TIMER OFF button CLOCK button QUIET button WiFi button LIGHT button button TEMP button Set fan speed...
  • Page 17 Service Manual Press this button to turn on the unit. Press this button again to turn off the unit. (This indicator is not available for some models). (This indicator is not available for some models). Operation indicator is ON. (This indicator is not available for some models).
  • Page 18 Service Manual function is only available for some mode Press this button, can select Sleep 1 ( ), Sleep 2 ( ), Sleep 3 ( ) and cancel the Sleep, circulate between these, after electrified, Sleep Cancel is defaulted.Sleep 1 is Sleep mode 1, in Cool modes; sleep status after run for one hour, the main unit setting temperature will increase 1 , two hours, setting temperature increased 2 , then the unit will run at this setting temperature;...
  • Page 19 Service Manual The Quiet function can be set up in all modes; Under the Quiet mode,the fan speed is not available. The Quiet function is only available for some models. When quiet function is selected Under cooling mode: indoor fan operates at notch 4 speed. 10 minutes later or when indoor ambient temperature≤28℃, indoor fan will operate at notch 2 speed or quiet mode according to the comparison between indoor ambinet temperature and set temperature.
  • Page 20 Service Manual Technical Information...
  • Page 21 Service Manual Technical Information...
  • Page 22: Gree+ App Operation Manual

    GREE+ App Download Linkage Scan the QR code or search "GREE+" in the application market to download and install it. When "GREE+" App is installed, register the account and add the device to achieve long-distance control and LAN control of Gree smart home appliances.
  • Page 23: Ewpe Smart App Operation Manual

    Service Manual 6.3 Ewpe Smart App Operation Manual Control Flow Chart Internet Cloud intelligent Cellular/ Home Wi-Fi home Other Wi-FI appliances Home wireless router Home Wi-Fi Operating Systems Requirement for User's smart phone: iOS system Android system Support iOS7.0 and Support Android 4.4 and above version above version...
  • Page 24: Brief Description Of Modes And Functions

    Service Manual 6.4 Brief Description of Modes and Functions Indoor Unit ● 1.Basic function of system (1)Cooling mode (1) Under this mode, fan and swing operates at setting status. Temperature setting range is 16~30 (2) During malfunction of outdoor unit or the unit is stopped because of protection, indoor unit keeps original operation status. (2)Drying mode (1) Under this mode, fan operates at low speed and swing operates at setting status.
  • Page 25 Service Manual (8)I feel control mode After controller received I feel control signal and ambient temperature sent by remote controller, controller will work according to the ambient temperature sent by remote controller. (9)Entry condition for compulsory defrosting function When turn on the unit under heating ode and set temperature is 16 C (or 16.5 C by remote controller), press “+, -, +, -, +, -”...
  • Page 26 Service Manual Outdoor Unit ● 1. Cooling mode: Working condition and process of cooling mode: ① When Tindoor ambient temperature≥Tpreset, unit enters into cooling mode. Indoor fan, outdoor fan and compressor start operation. Indoor fan operates according to set fan speed. ②...
  • Page 27 Service Manual 7. Auto mode Auto mode is determined by controller of IDU. See IDU logic for details. 8. 8 C heating Set temperature is 8 C. Display board of IDU displays 8 C. Under this mode, “Cold air prevention” function is shielded. If compressor is operating under this mode, fan speed will adjust according to auto fan speed;...
  • Page 28: Part Ⅱ : Installation And Maintenance

    Service Manual Part Ⅱ : Installation and Maintenance 7. Notes for Installation and Maintenance Safety Precautions: 10. If the power cord or connection wire is not long enough, please get the specialized power cord or connection wire Important! from the manufacture or distributor. Prohibit prolong the wire by yourself.
  • Page 29 Service Manual Safety Precautions for Installing and Relocating the Unit: To ensure safety, please be mindful of the following precautions. Warnings 1. When installing or relocating the unit, be sure to keep the refrigerant circuit free from air or substances other than the specified refrigerant.
  • Page 30 Service Manual Safety Operation of Flammable Refrigerant Qualification requirement for installation and maintenance man ●All the work men who are engaging in the refrigeration system should bear the valid certification awarded by the authoritative organization and the qualification for dealing with the refrigeration system recognized by this industry. If it needs other technician to maintain and repair the appliance, they should be supervised by the person who bears the qualification for using the flammable refrigerant.
  • Page 31 Service Manual Main Tools for Installation and Maintenance 1. Level meter, measuring tape 2. Screw driver 3. Impact drill, drill head, electric drill 4. Electroprobe 5. Universal meter 6. Torque wrench, open-end wrench, inner hexagon spanner 7. Electronic leakage detector 8.
  • Page 32: Installation

    Service Manual 8. Installation 8.1 Installation Dimension Diagram Space to the wall Space to the wall At least 15cm Space to the wall At least 15cm At least 15cm At least 15cm Space to the wall Drainage pipe Drainage pipe Installation and Maintenance...
  • Page 33 Service Manual Start installation Preparation before installation Read the requirements select installation Prepare tools for electric connection location Select indoor unit Select outdoor unit installation location installation location Install the support of outdoor unit Install wall-mounting (select it according to the actual situation) frame, drill wall holes Connect pipes of indoor Fix outdoor unit...
  • Page 34: Installation Parts-Checking

    Service Manual 8.4 Requirements for electric connection 8.2 Installation Parts-checking 1. Safety Precaution Name Name (1) Must follow the electric safety regulations when installing Indoor unit Sealing gum the unit. Outdoor unit Wrapping tape (2) According to the local safety regulations, use qualified Support of outdoor power supply circuit and air switch.
  • Page 35: Installation Of Indoor Unit

    Service Manual 8.5 Installation of Indoor Unit 1. Choosing Installation Iocation Recommend the installation location to the client and then confirm it with the client. 2. Install Wall-mounting Frame Rear left (1) Hang the wall-mounting frame on the wall; adjust it in horizontal position with the level meter and then point out the Fig.3 Right...
  • Page 36 Service Manual (4) Put wiring cover back and then tighten the screw. Drain hose (5) Close the panel. Outlet pipe Note: (1) All wires of indoor unit and outdoor unit should be Tape connected by a professional. Drain hose Outlet Fig.9 pipe (2) If the length of power connection wire is insufficient, please...
  • Page 37: Installation Of Outdoor Unit

    Service Manual 4. Connect Indoor and Outdoor Pipes Outdoor Indoor Fig.17 (1) Remove the screw on the right handle of outdoor unit and Wall pipe Sealing gum then remove the handle.(As show in Fig.21) Upper hook (2) Remove the screw cap of valve and aim the pipe joint at the bellmouth of pipe.(As show in Fig.22) Liquid pipe Pipe joint...
  • Page 38: Vacuum Pumping And Leak Detection

    Service Manual 2. Leakage Detection (1) With leakage detector: The drain hos can't raise Check if there is leakage with leakage detector. upwards (2) With soap water: If leakage detector is not available, please use soap water for Wall leakage detection. Apply soap water at the suspected position and keep the soap water for more than 3min.
  • Page 39: Wired Controller

    Service Manual 8.9 Wired Controller If the product you bought is equipped with wired controller, please refer to the following introductions of wired controller. 1.Displaying Part Fig1.1.1 Outline of wired controller 1.1 LCD Display of Wired Controller Fig.1.1.2 LCD display 1.2 Instruction to LCD Display Description Symbols...
  • Page 40 Service Manual Lock function Shield functions (Button operation, temperature setting, On/Off operation,Mode setting are SHIELD disabled by the remote monitoring system.) TURBo Turbo function state Memory function (The indoor unit resumes the original setting state after power failure and MeMoRY then power recovery) It blinks under on state of the unit without operation of any button SAVe...
  • Page 41 Service Manual 3 Operation Instructions 3.1 On/Off Press On/Off to turn on the unit and turn it off by another press. Note: The state shown in Fig.3.1.1 indicates the “Off” state of the unit after power on. The state shown in Fig.3.1.2 indicates the “On” state of the unit after power on.
  • Page 42 Service Manual • Timer off setting: Under on-state of the unit without timer setting, if Timer button is pressed, LCD will display xx. Hour,with OFF blinking. In this case, press▲ or ▼ button to adjust timer on and then press Timer to confirm. •...
  • Page 43 Service Manual Timer range: 0.5-24hr. Every press of ▲or ▼ will make the set time increased or decreased by 0.5hr. If either of them is pressed continuously, the set time will increase/ decrease by 0.5hr every 0.5s. 3.6 Swing Setting Swing On: Press Function under on state of the unit to activate the swing function.
  • Page 44 Service Manual Turn off the unit,without Sleep Press Function repeatedly unitll Press Enter/Cancel to activated the Sleep function activated go to the Sleep setting status function Press Enter/Cancel to cancel this Press Function repeatedly unitll go to the Fig.3.7.1. Sleep Setting setting Sleep function again 3.8 Turbo Setting...
  • Page 45 Service Manual 3.9 E-heater Setting E-heater (auxiliary electric heating function): In the Heating mode, E-heater is allowed to be turned on for improvement of effciency. Once the wired controller or the remote controller enters the Heating mode, this function will be turned on automatically. Press Function in the Heating mode to enter the E-heater setting interface and then press Enter/Cancel to cancel this function.
  • Page 46 Service Manual Notes: (1)When the Blow function is activated, if turning off the unit by pressing On/Off or by the remote controller, the indoor fan will run at the low fan speed for 2 min, with “BLOW” displayed on the LCD. While, if the Blow function is deactivated, the indoor fan will be turned off directly.
  • Page 47 Service Manual Fig.4.2 Fig.4.2 Fig.4.2 shows the installation steps of the wired controller, but there are some issues that need your attention. (1) Prior to the installation, please firstly cut off the power supply of the wire buried in the installation hole, that is, no operation is allowed with electricity during the whole installation.
  • Page 48 Service Manual 5 Errors Display If there is an error occurring during the operation of the system, the error code will be displayed on the LCD, as show in Fig.5.1. If multi errors occur at the same time, their codes will be displayed circularly. Note: In event of any error, please turn off the unit and contact the professionally skilled personnel.
  • Page 49: Maintenance

    Service Manual 9. Maintenance 9.1 Error Code List Note:All models is except 18K Display Method of Outdoor Display Method of Indoor Unit Unit(Only for the mode with this function) Indicator has 3 kinds of Indicator Display (during Malfunction display status and during A/C status Possible Causes blinking, ON 0.5s and OFF...
  • Page 50 Service Manual Display Method of Outdoor Display Method of Indoor Unit Unit(Only for the mode with this function) Indicator has 3 kinds of Indicator Display (during Malfunction display status and during A/C status Possible Causes blinking, ON 0.5s and OFF Dual-8 Name blinking, ON 0.5s and OFF...
  • Page 51 Service Manual Display Method of Outdoor Display Method of Indoor Unit Unit(Only for the mode with this function) Indicator has 3 kinds of Indicator Display (during Malfunction display status and during A/C status Possible Causes blinking, ON 0.5s and OFF Dual-8 Name blinking, ON 0.5s and OFF...
  • Page 52 Service Manual Display Method of Outdoor Display Method of Indoor Unit Unit(Only for the mode with this function) Indicator has 3 kinds of Indicator Display (during Malfunction display status and during A/C status Possible Causes blinking, ON 0.5s and OFF Dual-8 Name blinking, ON 0.5s and OFF...
  • Page 53 Service Manual Display Method of Outdoor Display Method of Indoor Unit Unit(Only for the mode with this function) Indicator has 3 kinds of Indicator Display (during Malfunction display status and during A/C status Possible Causes blinking, ON 0.5s and OFF Dual-8 Name blinking, ON 0.5s and OFF...
  • Page 54 Service Manual Display Method of Outdoor Display Method of Indoor Unit Unit(Only for the mode with this function) Indicator has 3 kinds of Indicator Display (during Malfunction display status and during A/C status Possible Causes blinking, ON 0.5s and OFF Dual-8 Name blinking, ON 0.5s and OFF...
  • Page 55 Service Manual If malfunction occurs,corresponding code will display and the unit will resume normal until protection or malfunction disappears. Installation and Maintenance...
  • Page 56 Service Manual Analysis or processing of some of the malfunction display: 1. Compressor discharge protection Possible causes: shortage of refrigerant; blockage of air filter; poor ventilation or air flow short pass for condenser; the system has noncondensing gas (such as air, water etc.); blockage of capillary assy (including filter); leakage inside four-way valve causes incorrect operation;...
  • Page 57: Procedure Of Troubleshooting

    Service Manual 9.2 Procedure of Troubleshooting Indoor unit (1) Malfunction of Temperature Sensor F1, F2 Main detection points: ● Is the wiring terminal between the temperature sensor and the controller loosened or poorly contacted? ● Is there short circuit due to trip-over of the parts? ●...
  • Page 58 Service Manual (2) Malfunction of Blocked Protection of IDU Fan Motor H6 Main detection points: ● SmoothlyIs the control terminal of PG motor connected tightly? ● SmoothlyIs the feedback interface of PG motor connected tightly? ● The fan motor cant operate? ●...
  • Page 59 Service Manual (3) Malfunction of Protection of Jumper Cap C5 Main detection points: ● Is there jumper cap on the mainboard? ● Is the jumper cap inserted correctly and tightly? ● The jumper is broken? ● The motor is broken? ●...
  • Page 60 Service Manual (4) Malfunction of Zero-crossing Inspection Circuit Malfunction of the IDU Fan Motor U8 Main detection points: ● Instant energization afte de-energization while the capacitordischarges slowly? ● The zero-cross detectioncircuit of the mainboard is defined abnormal? Malfunction diagnosis process: Start Turn power off for 1minute,the turn...
  • Page 61 Service Manual (5) Malfunction of detecting plate(WIFI) JF Start check if the connection wire are correctly connected detecting Replace the plate with the same model Is malfunction eliminated Replace the mainboard with the same model The end Installation and Maintenance...
  • Page 62 Service Manual Outdoor unit: (1) Capacitor charge fault (Fault with outdoor unit) (AP1 below refers to the outdoor control panel) Main Check Points: ●Use AC voltmeter to check if the voltage between terminal L and N on the wiring board is within 210VAC~240VAC. ●Is the reactor (L) correctly connected? Is the connection loose or fallen? Is the reactor (L) damaged? Fault diagnosis process: Turn on the unit...
  • Page 63 Service Manual (2) IPM Protection, Out-of-step Fault, Compressor Phase Overcurrent (AP1 below refers to the outdoor control panel) Main check points: ●Is the connection between control panel AP1 and compressor COMP secure? Loose? Is the connection in correct order? ●Is the voltage input of the machine within normal range? (Use AC voltmeter to measure the voltage between terminal L and N on the wiring board XT) ●Is the compressor coil resistance normal? Is the insulation of compressor coil against the copper tube in good condition? ●Is the working load of the machine too high? Is the radiation good?
  • Page 64 Service Manual Energize and switch on Use AC voltmeter If the voltage Check the supply to measure the IPM protection between terminal L voltage and voltage between occurs after the and N on wiring machine has run for terminal L and N restore it to board XT is within a period of time?
  • Page 65 Service Manual (3) High temperature and overload protection diagnosis (AP1 hereinafter refers to the control board of the outdoor unit) Mainly detect: ●Is outdoor ambient temperature in normal range? ●Are the outdoor and indoor fans operating normally? ●Is the heat dissipation environment inside and outside the unit good? Fault diagnosis process: Overheat and high temperature protection...
  • Page 66 Service Manual (4) Start-up failure (following AP1 for outdoor unit control board) Mainly detect: ●Whether the compressor wiring is connected correct? ●Is compressor broken? ●Is time for compressor stopping enough? Fault diagnosis process: Power on the unit Restart it up after Is stop time of the compressor 3 minutes longer than 3 minutes?
  • Page 67 Service Manual (5) Out of step diagnosis for the compressor (AP1 hereinafter refers to the control board of the outdoor unit) Mainly detect: ●Is the system pressure too high? ●Is the input voltage too low? Fault diagnosis process: Out of step occurs in Out of step occurs once the operation unit is powered on.
  • Page 68 Service Manual (6) Overload and air exhaust malfunction diagnosis (following AP1 for outdoor unit control board) Mainly detect: ●Is the PMV connected well or not? Is PMV damaged? ●Is refrigerant leaked? Fault diagnosis process: 20 minutes after the complete unit is powered off Is the terminal FA for the Connect the...
  • Page 69 Service Manual (7) Power factor correct or (PFC) fault (a fault of outdoor unit) (AP1 hereinafter refers to the control board of the outdoor unit) Mainly detect: ●Check if the reactor (L) of the outdoor unit and the PFC capacitor are broken Fault diagnosis process: Start Check wiring of the...
  • Page 70 Service Manual (8) Communication malfunction: (following AP1 for outdoor unit control board) Mainly detect: ●Is there any damage for the indoor unit mainboard communication circuit? Is communication circuit damaged? ●Detect the indoor and outdoor units connection wire and indoor and outdoor units inside wiring is connect well or not, if is there any damage? Fault diagnosis process: Start...
  • Page 71 Service Manual (9) Malfunction of Overcurrent Protection Main detection points: ● Is the supply voltage unstable with big fluctuation? ● Is the supply voltage too low with overload? ● Hardware trouble? Malfunction diagnosis process: Start Normal fluctuation should be within 10 % Is malfunction Is the supply voltage unstable of the rated voltage on the nameplate...
  • Page 72: Troubleshooting For Normal Malfunction

    Service Manual 9.3 Troubleshooting for Normal Malfunction 1. Air Conditioner Cant be Started Up Possible Causes Discriminating Method (Air conditioner Status) Troubleshooting Confirm whether its due to power failure. If yes, No power supply, or poor After energization, operation indicator isnt bright wait for power recovery.
  • Page 73 Service Manual 4. ODU Fan Motor Cant Operate Possible causes Discriminating method (air conditioner status) Troubleshooting Connect wires according to wiring diagram to Wrong wire connection, or poor Check the wiring status according to circuit make sure all wiring terminals are connected connection diagram firmly...
  • Page 74: Exploded View And Parts List

    Service Manual 10. Exploded View and Parts List 10.1 Indoor Unit The component picture is only for reference; please refer to the actual product. Installation and Maintenance...
  • Page 75 Service Manual Part Code Description GWH12ACC-K6DNA1D/I Product Code CB497N01600 Front Panel 200003000128T01 Display Board 300001000202 Filter Sub-Assy 1112246803 Front Case Assy 000002000044 Axile Bush 10542036 Helicoid Tongue 26112436 Left Axile Bush 10512037 Rear Case assy 000001000054 Cross Flow Fan 10352056...
  • Page 76: Outdoor Unit

    Service Manual 10.2 Outdoor Unit 21 22 23 24 25 The component picture is only for reference; please refer to the actual product. Installation and Maintenance...
  • Page 77 Service Manual Part Code Description GWH12QC-K6DNA1D/O (LCLH) GWH12QC-K6DNA1D/O(LC) Product Code CB419W15500 CB419W15501 Left Side Plate 01303200P 01303200P Fan Motor 1501308511 1501308511 Motor Support 01703136 01703136 Condenser Assy 011002060182 011002060182 Top Cover Sub-Assy 000051060003 000051060003 Rear Grill 01475014 01475014 Clapboard Sub-Assy 01233180 01233180 Compressor and Fittings...
  • Page 78: Removal Procedure

    Service Manual 11. Removal Procedure Caution: discharge the refrigerant completely before removal. 11.1 Removal Procedure of Indoor Unit Step Procedure 1. Remove filter Panel Open the panel. Clasps Loosen the clasp shown in the fig and then pull the left filter and right filer outwards to remove them.
  • Page 79 Service Manual Step Procedure Panel 3. Remove panel Display Open the front panel; separate the panel Screws rotation shaft from the groove fixing the front panel and then removes the front panel. Note: The display of some models is fixed on Panel rotation the panel;...
  • Page 80 Service Manual Step Procedure Cold plasma generator 6. Remove electric box assy Screws Loosen the connection clasps between Cold plasma generator and electric box, and then remove the cold plasma electric box generator. Step motor Clasps Grounding Indoor tube screw temperature sensor Electric box assy ①...
  • Page 81 Service Manual Step Procedure 7. Remove evaporator assy Remove 3 screws fixing evaporator assy. Screws Connection pipe clamp At the back of the unit, Loosen the clasp,connection pipe clamp and then remove the connection pipe clamp. Clasp Groove Rear Case assy First remove the left side of evaporator from Clasp the groove of bottom shell and then remove...
  • Page 82 Service Manual Step Procedure 8. Remove motor and cross flow blade Remove 3 screws fixing motor clamp and then remove the motor clamp. Motor clasp Screws Cross flow Remove the at the connection place of Motor cross flow blade and motor; lift the motor and cross flow blade upwards to remove them.
  • Page 83: Removal Procedure Of Outdoor Unit

    Service Manual 11.2 Removal Procedure of Outdoor Unit Steps Procedure 1.Remove big handle Before disassamble. Remove the screws fixing handle、valve big handle cover and then remove them. valve cover 2. Remove top cover top cover Remove the screws fixing top panel and then remove the top panel.
  • Page 84 Service Manual Step Procedure 3.Remove grille 、protective grille and front panel Remove connection screws between the front grille and the front panel. Then remove the front grille. Remove connection screws connecting the front protective panel with the chassis and the motor support, and grille then remove the front panel.
  • Page 85 Service Manual Step Procedure 6.Remove motor and motor support Remove the screws fixing motor and then remove the motor. Remove the screws fixing motor support and then remove the motor support. motor support motor 7.Remove electric box assy Remove the screws fixing electric box assy; cut off electric box assy the tieline;...
  • Page 86 Service Manual Step Procedure 9.Remove 4-way valve assy and capillary sub-assy Unsolder the welding joints connecting the 4-way valve assy with capillary sub-assy, compressor and condenser; remove the 4-way valve. 4-way valve assy Note: Before unsoldering the welding joint, wrap the 4-way valve with a wet cloth completely to avoid damage to the valve caused by high temperature.
  • Page 87: Appendix

    Service Manual Appendix: Appendix 1: Reference Sheet of Celsius and Fahrenheit Conversion formula for Fahrenheit degree and Celsius degree: Tf=Tcx1.8+32 Set temperature Fahrenheit Fahrenheit Fahrenheit display Fahrenheit display Fahrenheit display Fahrenheit Celsius (℃) Celsius (℃) Celsius (℃) temperature temperature temperature (℉)...
  • Page 88: Appendix 3: Pipe Expanding Method

    Service Manual Appendix 3: Pipe Expanding Method Pipe Note: Pipe cutter Improper pipe expanding is the main cause of refrigerant leakage.Please expand the pipe according to the following steps: Leaning Uneven Burr A:Cut the pip ● Confirm the pipe length according to the distance of indoor unit and outdoor unit. ●...
  • Page 89: Appendix 4: List Of Resistance For Temperature Sensor

    Service Manual Appendix 4: List of Resistance for Temperature Sensor Resistance Table of Ambient Temperature Sensor for Indoor and Outdoor (15K) Temp( C) Resistance(kΩ) Temp( C) Resistance(kΩ) Temp( Resistance(kΩ) Temp( Resistance(kΩ) 138.1 18.75 3.848 1.071 128.6 17.93 3.711 1.039 121.6 17.14 3.579 1.009...
  • Page 90 Service Manual Resistance Table of Tube Temperature Sensors for Indoor and Outdoor (20K) Temp( C) Resistance(kΩ) Temp( C) Resistance(kΩ) Temp( Resistance(kΩ) Temp( Resistance(kΩ) 181.4 25.01 5.13 1.427 171.4 23.9 4.948 1.386 162.1 22.85 4.773 1.346 153.3 21.85 4.605 1.307 20.9 4.443 1.269 137.2...
  • Page 91 Service Manual Resistance Table of Discharge Temperature Sensor for Outdoor (50K) Temp( C) Resistance(kΩ) Temp( Resistance(kΩ) Temp( C) Resistance(kΩ) Temp( Resistance(kΩ) 853.5 18.34 4.75 799.8 93.42 17.65 4.61 89.07 16.99 4.47 703.8 84.95 16.36 4.33 660.8 81.05 15.75 4.20 620.8 77.35 15.17 4.08...
  • Page 92 Add: West Jinji Rd, Qianshan, Zhuhai,Guangdong, China, 519070 Tel: (+86-756) 8522218 Fax: (+86-756) 8669426 E-mail: gree@gree.com.cn www.gree.com HONG KONG GREE ELECTRIC APPLIANCES SALES LIMITED Add: Unit 2612,26/F.,Miramar Tower 132 Nathan Road,TST,Kowloon,HK Tel: (852) 31658898 Fax: (852) 31651029 For product improvement, specifications and appearance in this manual are subject to change without prior notice.

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