Table Of Contents - Doosan 9/235HA Operation & Maintenance Manual

Table of Contents

Contents & Abbreviations3
Abbreviations & Symbols3
Graphic Form And Meaning Of Iso Symbols5
Decals6
Safety9
General Information9
Materials9
Compressed Air9
Transport10
Weight13
Wheels And Tyres - Site Running Gear13
Towing Speed13
Operating Instructions14
Commissioning14
Prior To Starting15
Control Panel16
Diagnostics Display Panel17
Starting The Machine18
Stopping The Machine18
Emergency Stopping18
Push After Warm-Up18
Engine19
Table Of Contents19
Engine Instruction Manual20
Foreword20
External Views21
Epa Certified Engine Data And Specifications22
Engine Identification22
Engine After Service22
Confirmation Of Engine Number22
Fuel Selection23
Fuel Requirements23
Water In Fuel23
Fuel, Lubricant, And Coolant23
Lubricant24
Oil Viscosity24
Coolant24
Operation25
Engine Operation25
Check Before Operation25
Engine Exhaust Gas Caution (Carbon Monoxide)25
Battery Cable Connection26
Leakage In The Systems26
Operation And Care Of A New Engine26
Checking Coolant Level26
Overcooling27
Engine Stopping27
Long Term Storage27
Periodical Inspection And Maintenance28
Lubricating System28
Oil Filter Element Installation28
Oil Leakage Check28
Coolant Draining29
Filling With Coolant29
Cleaning Outside Of Radiator, Oil Cooler And Charge Air Cooler29
Cooling System Circuit Cleaning29
Fuel Filter/Separator Element Change30
Air Cleaner With Dust Indicator30
Air Intake Piping30
Air Intake System30
Cold Weather Operation31
Battery31
Cold Starting31
Engine Maintenance Schedule32
Explanation Of Maintenance Schedule33
Engine Troubleshooting34
Maintenance38
Drain Locations40
Routine Maintenance40
Protective Shutdown System40
Scavenge Line40
Compressor Oil Filter41
Compressor Oil Separator Element41
Compressor Oil Cooler And Engine Radiator Air Charge Cooler41
Air Filter Element42
Fuel Filter Maintenance42
Ventilation42
Cooling Fan Drive42
Electrical System43
Tyres/Tyre Pressure43
Running Gear/Wheels43
Lubrication43
Compressor Lubricating Oil44
Running Gear Wheel Bearings44
Speed And Pressure Regulation Adjustment45
Torque Values46
Inch Fasteners46
Nominal Design Torque46
Typical Square Torque Pattern46
Metric Fasteners47
Lubrication - General Information48
Compressor Oil Change48
Compressor Lubrication49
Portable Compressor Fluid Chart49
Rated Operating Pressure49
Doosan Preferred Fluids49
Machine Systems50
Fault Finding56
Options58
Option - Iq System58
Standard Operation58
Iq System Operation58
Filter Replacement59
Daily Maintenance59
Weekly Maintenance59
Yearly Maintenance59
Primary And Secondary Filter Maintenance60
Water Separator Maintenance61
High Iq Filter Restriction - Troubleshooting63
Option - Overspeed (Chalwyn) Valve64
Three Monthly64
General65
How To Use Parts List65
How To Order65
Fasteners65
Airend Exchange Program66