Related Manuals for Doosan P250/HP210WKUB-EX-T2
Summary of Contents for Doosan P250/HP210WKUB-EX-T2
- Page 1 OPERATION and MAINTENANCE MANUAL COMPRESSORS MODEL: P250/HP210WKUB-EX-T2 (G92) Doosan Infracore Portable Power 1293 Glenway Drive Statesville, N.C. 28625 DoosanPortablePower.com P/N: 46734785 (2018) Rev B...
-
Page 4: Table Of Contents
TABLE OF CONTENTS Operation & Maintenance Manual TITLE PAGE FOREWORD ........................5 Information ............................. 6 DRAWBAR INFORMATION....................9 Instruction Kit For Drawbar ......................10 SAFETY ..........................13 Safety Precautions ......................... 14 Compressed Air.......................... 15 Exhaust System ......................... 16 Materials ............................ 16 Battery ............................ - Page 5 TABLE OF CONTENTS Operation & Maintenance Manual TITLE PAGE Compressor Oil Filters ........................ 48 Receiver Separator System....................49 Scavenge Line ........................... 50 Exterior Finish Care ......................50 Field Replacement of Exterior Decals ..................51 Maintenance Schedule........................52 LUBRICATION ........................53 Lubrication ............................. 54 Compressor Oil Chart .........................
-
Page 6: Foreword
Foreword... -
Page 7: Information
Operation & Maintenance Manual Foreword Information The Contents Of This Manual Are Considered To Be Proprietary And Confidential To Doosan Infracore Portable Power (Herein Referred To As “Portable Power”), And Should Not Be Reproduced Without The Prior Written Permission Of Portable Power. - Page 8 Foreword Operation & Maintenance Manual This Compressor Should Not Be Used: • For Direct Or Indirect Human Consumption Of The Compressed Air. • Outside The Ambient Temperature Range Specified In The General Data Section Of This Manual. • When An Actual Or Foreseeable Risk Of Hazardous Levels Of Flammable Gases Or Vapors Exists.
-
Page 10: Drawbar Information
Drawbar Information... -
Page 11: Instruction Kit For Drawbar
Operation & Maintenance Manual Drawbar Information Instruction Kit For Drawbar To Convert from Shipping Position to Towing Position... - Page 12 Drawbar Information Operation & Maintenance Manual The Following Tools are Required: Ratchet 13mm Socket to fit Ratchet Torque Wrench set to 68 foot pounds (9.4 kg-meters) 16mm Socket to fit Torque Wrench 5-inch Extension for Torque Wrench Hardware Included: (4) 12mm Bolts with Pre-applied Thread Lock. (2) 8mm Taptite Bolts (2) Washers (2) Safety Chains are zipped tied to Drawbar.
-
Page 14: Safety
Safety... -
Page 15: Safety Precautions
Operation & Maintenance Manual Safety Safety Precautions Never operate the compressor without first observing all safety warnings and carefully reading the Operation and Maintenance Manual shipped from the factory with this compressor. Ensure the operator reads and understands the decals and consults the manuals before operation or performing maintenance. -
Page 16: Compressed Air
Safety Operation & Maintenance Manual Compressed Air Compressed air can be dangerous if incorrectly handled. Prior to performing maintenance or service on the compressor, ensure all pressure is vented from the system and the compressor cannot be started accidentally. Ensure the compressor is operating at the rated pressure and the rated pressure is known to all relevant personnel. -
Page 17: Exhaust System
Operation & Maintenance Manual Safety Exhaust System Hot engine exhaust gas and hot exhaust system surfaces are produced during and after compressor operation. Avoid contact with exhaust gas and hot exhaust system surfaces. Keep flammable and combustible materials away. Do not operate compressor on, under, or near flammable or combustible materials. -
Page 18: Battery
Safety Operation & Maintenance Manual Avoid Ingestion, Skin Contact, And Inhalation Of Fumes. Should compressor oil come into contact with the eyes, irrigate with water for at least 5 minutes. Should compressor oil come into contact with the skin, wash off immediately. Consult a physician if large amounts of compressor oil are ingested or if compressor oil is inhaled. -
Page 19: Radiator
Operation & Maintenance Manual Safety Radiator Hot engine coolant and steam can cause injury. Ensure the Radiator Pressure Cap is removed with due care and attention. Do not remove Radiator Pressure Cap from a HOT radiator. Allow radiator to cool before removing Radiator Pressure Cap. - Page 20 Safety Operation & Maintenance Manual The compressor must be towed in a level attitude in order to maintain correct handling, braking, and lighting functions. This can be achieved by correct selection and adjustment of the vehicle towing hitch and, on variable height running gear, adjustment of the drawbar. 1.
-
Page 21: Decals
Operation & Maintenance Manual Safety Decals Free Safety Decals To promote communication of Safety Warnings on products manufactured by the Portable Power Division in Statesville, N.C., Safety Decals are available FREE of charge. Safety Decals are identified by the decal heading: DANGER, WARNING, CAUTION, NOTICE. Decal part numbers are located in the lower right hand corner of each decal and are also listed in the compressor Parts Manual. - Page 22 Safety Operation & Maintenance Manual Decals on the following pages contain examples of decals available for this equipment. Decals are located on the compressor to point out potential safety hazards. Read and follow these instructions. If you do not understand these instructions, inform your supervisor. (Red Background) Indicates the presence of a hazard which WILL cause serious injury, death, or property damage, if ignored.
- Page 23 Operation & Maintenance Manual Safety...
- Page 24 Safety Operation & Maintenance Manual...
- Page 25 Operation & Maintenance Manual Safety...
-
Page 26: Decal Symbols
Safety Operation & Maintenance Manual Decal Symbols Graphic Form and Meaning of ISO Symbols... - Page 27 Operation & Maintenance Manual Safety...
- Page 28 Safety Operation & Maintenance Manual...
- Page 29 Operation & Maintenance Manual Safety...
-
Page 30: General Data
General Data... -
Page 31: General Data Information
Operation & Maintenance Manual General Data General Data Information UNIT MODEL P250 HP210 Rated Flow CFM (litres/sec) 250 (118 l / s) 210 (99 l / s) Engine Speed - RPM (Full Load) 2600 2200 Engine Speed - RPM (No Load) 1700 1700 COMPRESSOR... -
Page 32: Expendable Service Parts
PRO-TEC® Compressor Fluid (1 gal) 36899698 PRO-TEC® Engine Fluid (1 gal) 54480918 Fan Belt 46735745 Modification or alteration of this machine. Can result in severe injury or death. Do not modify or alter without the express written consent of Doosan Infracore Portable Power. -
Page 34: Operating Instructions
Operating Instructions... -
Page 35: Before Towing
Operation & Maintenance Manual Operating Instructions Before Towing Failure to follow these instructions CAN cause severe injury or death. • Ensure tow vehicle has towing capacity for weight of this unit as stated on general data decal.Use jack to raise or lower drawbar. •... -
Page 36: Towing
Operating Instructions Operation & Maintenance Manual Towing Failure to follow these instructions CAN cause severe injury or death. Disconnect • Engage tow vehicle parking brake. • Chock tires of compressor. • Set the vehicle parking brake. Chock wheels of unit. •... -
Page 37: P250/Hp210 Control Panel
Operation & Maintenance Manual Operating Instructions P250/HP210 Control Panel 1. Discharge Air Pressure Gauge: Indicates pressure in receiver tank, normally from 0 psi (kPa) to the rated pressure of the machine. 2. Main Ignition Switch: OFF/ON/PREHEAT/START Switch. 3. Hourmeter: Indicates machine operating hours. 4. -
Page 38: Before Starting
Operating Instructions Operation & Maintenance Manual Before Starting • Open service valve(s) to ensure pressure is relieved in receiver-separator system. • Close valve(s) in order to build up full air pressure and ensure proper oil circulation. • Check battery for proper connections and condition. •... -
Page 39: Starting
Operation & Maintenance Manual Operating Instructions Starting • Move the POWER switch to ON. • Move Power switch to START position to crank engine. Hold switch in START position for approximately 5 seconds after engine starts. Do not operate the starter motor for more than 30 seconds without allowing at least 30 seconds cooling time between start attempts. - Page 40 Operating Instructions Operation & Maintenance Manual Close air service valves. • Allow the unit to run at idle for 3 to 5 minutes to reduce the engine temperatures. • Move Power Switch to OFF position. • When the engine stops, automatic blowdown valve should relieve system air pressure.
-
Page 41: Speed And Pressure Regulator Adjustment Instructions
Operation & Maintenance Manual Operating Instructions Speed and Pressure Regulator Adjustment Instructions Before Starting 1. Close Service Valves. After Starting 2. Push the service air button on the control panel. The unit should speed up, build air pressure and drop back to idle. While the at idle, turn the manual valve to the closed position, turn the adjusting screw on the High pressure regulator clockwise until the pressure gauge indicates 175-180 psi. -
Page 42: Engine Speed Control
Operating Instructions Operation & Maintenance Manual Engine Speed Control The factory has preset the engine speed control to provide 2600 rpm engine speed when the clevis pin in installed in the hole closest to the flywheel housing as shown below. (See Figure 1). -
Page 44: Maintenance
Maintenance... -
Page 45: Maintenance Information
Operation & Maintenance Manual Maintenance Maintenance Information Any unauthorized modification or failure to maintain this equipment may make it unsafe and out of factory warranty. If performing more than visual inspections, disconnect battery cables and open manual blowdown valve. Use extreme care to avoid contacting hot surfaces (engine exhaust manifold, piping, air receiver, and air discharge piping, etc.). - Page 46 Maintenance Operation & Maintenance Manual Air Cleaner Weekly squeeze the rubber valve (pre-cleaner dirt dump) on each air cleaner housing to ensure that they are not clogged. The optional air filters restricted sensor will automatically reset after the main power switch is turned to “OFF.”...
- Page 47 Operation & Maintenance Manual Maintenance Fasteners Visually check entire unit in regard to bolts, nuts and screws being properly secured. Spot check several capscrews and nuts for proper torque. If any are found loose, a more thorough inspection must be made. Take corrective action. Wheel Torque Chart M12 Bolts Torque (Ft-Lbs)
- Page 48 Maintenance Operation & Maintenance Manual Some of the air lines are nylon tubing. The associated fittings are “push-in” design. Features are as follows: Pulling on the tubing will cause the inner sleeve to withdraw and compress, thus tightening the connection. The tubing can be withdrawn only while holding the sleeve against the fitting. The tubing can be removed and replaced numerous times without losing its sealing ability.
-
Page 49: Compressor Oil Filters
Operation & Maintenance Manual Maintenance Compressor Oil Filters The compressor oil filter must be replaced every 500 hours of operation or six (6) months, whichever comes first. To service oil filters it will first be necessary to shut the unit down. Wipe off any external dirt and oil from the exterior of the filter to minimize any contamination from entering the lubrication system. -
Page 50: Receiver Separator System
Maintenance Operation & Maintenance Manual Compressor Oil Cooler The compressor lubricating and cooling oil is cooled by means of the fin and tube type oil cooler, located beside the radiator. The lubricating and cooling oil, flowing internally through the core section, is cooled by the air stream from the cooling fan flowing past the core section. -
Page 51: Scavenge Line
Operation & Maintenance Manual Maintenance Scavenge Line High Pressure Air can cause severe injury or death from hot oil and flying parts. Always relieve pressure before removing caps, plugs, covers or other parts from pressurized air system. The scavenge line originates at the manifold and terminates at the compressor airend near the oil filter element. -
Page 52: Field Replacement Of Exterior Decals
Maintenance Operation & Maintenance Manual 7. Apply a smooth coat of Dupont 1854S Tuffcoat Primer to all bare metal areas and allow to dry. 8. Apply 2 medium - wet coats of Dupont 222S Adhesion Promoter over the entire area to be painted, with a 5 minute flash in between coats. -
Page 53: Maintenance Schedule
Operation & Maintenance Manual Maintenance Maintenance Schedule... -
Page 54: Lubrication
Lubrication... -
Page 55: Lubrication
Operation & Maintenance Manual Lubrication Lubrication Lubrication is an essential part of preventive maintenance, affecting to a great extent the useful life of the compressor. Different lubricants are needed and some components require more frequent lubrication than others. Therefore, it is important that the instructions regarding types of lubricants and the frequency of their application be explicitly followed. -
Page 56: Compressor Oil Chart
Preferred: XHP605 XHP1001 Preferred Oil - Use of these oils with Doosan branded filters can extend airend warranty. Refer to the warranty policy for details or contact your representative. Preferred Oil 1 gal. (3.8 5 gal. (19.0 55 gal. -
Page 57: Engine Oil Standards
API Service Quality or Better than CD Class Note: Doosan engine oils are recommended for use in this machine. If Doosan engine oil is not available, use good quality engine oil that API Service quality is better than CD class. -
Page 58: Troubleshooting
Troubleshooting... -
Page 59: Troubleshooting Introduction
Operation & Maintenance Manual Troubleshooting Troubleshooting Introduction Introduction Troubleshooting for a portable air compressor is an organized study of a particular problem or series of problems and a planned method of procedure for investigation and correction. The troubleshooting chart that follows includes some of the problems that an operator may encounter during the operation of a portable compressor. - Page 60 Troubleshooting Operation & Maintenance Manual D. Find And Correct Basic Cause After a mechanical failure has been corrected, be sure to locate and correct the cause of the trouble so the same failure will not be repeated. A complaint of “premature breakdown” may be corrected by repairing any improper wiring connections, but something caused the defective wiring.
-
Page 61: Troubleshooting Chart
Operation & Maintenance Manual Troubleshooting Troubleshooting Chart Bold Headings depict the COMPLAINT - Subheadings indicate CAUSES NOTE: Subheadings suggest sequence to follow troubleshooting. Table 1: Unit Shutdown Cause Corrective Action Out of Fuel. Add CLEAN diesel fuel. Compressor Oil Level Too High. Add correct oil Compressor Oil Temp. - Page 62 Troubleshooting Operation & Maintenance Manual Table 2: Won’t Start/Run Cause Corrective Action Out of Fuel. Add CLEAN diesel fuel. Clogged Fuel Filters Service filters. Compressor Oil Level Too Low Add correct oil Repair or replace connection. Loose Wire Connection Low Battery Voltage Check electrolyte level.
- Page 63 Operation & Maintenance Manual Troubleshooting Table 3: Unit Fails to Shutdown Complaint Corrective Action Defective Discharge Air Temperature Replace switch Switch Replace switch Defective Sep. Temp Switch Defective Engine Temp Switch Replace switch Defective Engine Oil Pressure Switch Replace switch Defective Shutdown Solenoid Carefully block air inlet to stop engine Malfunctioning Relay...
-
Page 64: Warranty
WARRANTY... -
Page 68: Revision History
Revision History REV. DATE DESCRIPTION 03/21/2018 Original Release Addec P65 Calif Warning Label 07/09/2018... - Page 71 Doosan Infracore Portable Power 1293 Glenway Drive Statesville, N.C. 28625 DoosanPortablePower.com © Doosan Infracore Portable Power Printed in the U.S.A.