Hohner EXACT Operating Instructions/Spare Parts List
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Hohner EXACT Operating Instructions/Spare Parts List

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Operating Instructions
Spare parts list
EXACT
Pad and Folder
Wire Stitching Machine
Gänsäcker 19, D-78532 Tuttlingen, Telefon +49 (0) 74 62 / 94 68-0, Telefax +49 (0) 74 62 / 94 68-20
Hohner Maschinenbau GmbH
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1
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Summary of Contents for Hohner EXACT

  • Page 1 Operating Instructions Page Spare parts list EXACT Pad and Folder Wire Stitching Machine Hohner Maschinenbau GmbH Gänsäcker 19, D-78532 Tuttlingen, Telefon +49 (0) 74 62 / 94 68-0, Telefax +49 (0) 74 62 / 94 68-20...
  • Page 2 EXACT Hohner Maschinenbau GmbH 06/2010...
  • Page 3 +49 (0) 74 62 / 94 68-0 Fax: +49 (0) 74 62 / 94 68-20 Operating Manual Document: Translation of the german original Operating Instructions Document number: EXACT, Volume 1/2 Version: 06/2010 Spare Parts Lists Document number: EXACT, Volume 2/2 Hohner Maschinenbau GmbH EXACT...

  • Page 4: Table Of Contents

    Cleaning the machine and the removal of waste products ..........7 1.14 Noise levels produced by the machine ................7 2 Description of the Saddle Binder EXACT ............8 Dimensions ........................9 Conformity ........................9 Marking and type plate ....................9 Technical data .......................

  • Page 5: Basic Safety Precautions

    Basic safety precautions 1 Basic safety precautions Purpose of this document This document is to inform the operator of the Wire Stitching Machine EXACT about the following matters: • the safety symbols and signs • the installation and commissioning •...

  • Page 6: Correct Use Of The Machine

    ”General sales and delivery conditions”. Correct use of the machine The Wire Stitching Machine EXACT is designed exclusively stitching of brochures and leaflets or similar items. Any use of the machine contrary to that described above is forbidden since incorrect use of the machine can present a danger.

  • Page 7: Parts Of The Machine That Are Particularly Dangerous

    1.14 Noise levels produced by the machine The noise emitted by the machine when it is running does not exceed a value of 81 dB(A) as meas- ured in accordance with DIN 45635, Part 27. Hohner Maschinenbau GmbH EXACT 06/2010...

  • Page 8: Description Of The Saddle Binder Exact

    Description of the Saddle Binder EXACT 2 Description of the Saddle Binder EXACT Fig. 2.1 EXACT Hohner Maschinenbau GmbH 06/2010...

  • Page 9: Dimensions

    Description of the Saddle Binder EXACT Dimensions - Fig. 2.1 - Conformity Please observe the document attached: „EC Declaration of Conformity according to the EC Machinery Directive 2006 / 42 / EC“ Marking and type plate The type plate and the CE labelling are fitted below the main switch - Fig. 2.1 -, Pos. 1.

  • Page 10: Structure And Function Of The Machine

    Structure and function of the machine 3 Structure and function of the machine Brochures stitching Flat stitching Fig. 3.1 EXACT Hohner Maschinenbau GmbH 06/2010...

  • Page 11: Safety-Related Components

    The finger guard must be mounted and adapted to the block- and brochure stitching. Mounting is simplified by corresponding symbols which are sticked on the finger guard. Fit the finger guard -1- for block- and brochure stitching as shown below. Flat stitching Brochures stitching Hohner Maschinenbau GmbH EXACT 06/2010...
  • Page 12 Structure and function of the machine Fig. 3.2 EXACT Hohner Maschinenbau GmbH 06/2010...

  • Page 13: Electrical Connection And Motor Protective Relay

    - Once the cause has been eliminated, the motor protective relay can be reset by pressing the reset key -1-, - Fig. 3.2 -. While doing so, ensure that all protective systems are installed on the machine and all tools have been removed from the machine. Hohner Maschinenbau GmbH EXACT 06/2010...
  • Page 14 Structure and function of the machine Fig. 3.3 Fig. 3.4 EXACT Hohner Maschinenbau GmbH 06/2010...

  • Page 15: Installation Of The Stitching Table

    - Put down the stitching table -1- until it will be supported. Push the triangle-handles -3- upwards and tighten it. - Mount the finger guard in the "saddle stitching" position and note the markings (see 3.2). - Close the front door. - Dismantling of the stitching table -1- in reverse order Hohner Maschinenbau GmbH EXACT 06/2010...
  • Page 16 Structure and function of the machine Fig. 3.5 Fig. 3.6 EXACT Hohner Maschinenbau GmbH 06/2010...

  • Page 17: Installation - Stitching Head

    - Adjust the middle of the clincher box -1- to the middle of the driver -5-, tighten the clamp-nuts -7-. - Mount the finger guard in the correct position and note the markings (see 3.2). - Close the front door. Hohner Maschinenbau GmbH EXACT 06/2010...
  • Page 18 Structure and function of the machine Fig. 3.7 EXACT Hohner Maschinenbau GmbH 06/2010...

  • Page 19: Pressure Adjustment For Clincher Back Press

    -2- coincide absolutely. - Mount the finger guard in the correct position and note the markings (see 3.2). - Close the front door. Installation of centering device and rider for stitching brochures See stitching head operating instructions. Hohner Maschinenbau GmbH EXACT 06/2010...
  • Page 20 Structure and function of the machine Fig. 3.8 EXACT Hohner Maschinenbau GmbH 06/2010...

  • Page 21: Adjustment For Stitching Thickness

    - Loosen clamp lever -1-. The material thickness can be adjusted by using the adjusting lever -2- with graduated disk -3- and scale graduation mark -4-. - Lock by tightening the clamp lever -1-. When working with special paper material, adjust for somewhat greater pressure by using adjusting lever -2-. Hohner Maschinenbau GmbH EXACT 06/2010...

  • Page 22: Flow Diagrams

    3 Phase AC / Y 50/60 Hz 24V DC EXACT Nr. 43 40 020 P.1-2 200 - 240 V 3 Phase AC / 50/60 Hz 24V DC EXACT Nr. 43 40 022 P.1-3 230 V 3 Phase AC / 50/60 Hz EXACT Hohner Maschinenbau GmbH 06/2010...
  • Page 23 Maschine / Machine / Machine EXACT 43 40 009 Bennenung / Title / Dénomination Schaltplan / flow diagrams / schéma des circuits 400-440V 3 Phase AC / Y 50/60Hz 24V DC Einzeltakt / single clock pulse / impuls.synchr.unique Änderung Name C Hohner Maschinenbau GmbH...
  • Page 24 23.07.08 VEK Maschine / Machine / Machine EXACT 43 40 009 Bennenung / Title / Dénomination Ersatzteileliste / spare parts list / liste des piéces de rechange Einzeltakt / single clock pulse / impuls.synchr.unique Änderung Name C Hohner Maschinenbau GmbH...
  • Page 25 Zeichnungs-Nr. / Drawing-Nr. / Dessin-No. Index 23.07.08 VEK Maschine / Machine / Machine EXACT 43 40 017 Bennenung / Title / Dénomination Schaltplan / flow diagrams / schéma des circuits 110-115V 1 Phase AC 50/60Hz 24V DC Änderung Name C Hohner Maschinenbau GmbH...
  • Page 26 Zeichnungs-Nr. / Drawing-Nr. / Dessin-No. Index 23.07.08 VEK Maschine / Machine / Machine EXACT 43 40 017 Bennenung / Title / Dénomination Ersatzteileliste / spare parts list / liste des piéces de rechange Änderung Name C Hohner Maschinenbau GmbH...
  • Page 27 Zeichnungs-Nr. / Drawing-Nr. / Dessin-No. Index 23.07.08 VEK Maschine / Machine / Machine EXACT 43 40 018 Bennenung / Title / Dénomination Schaltplan / flow diagrams / schéma des circuits 230-240V 1 Phase AC 50/60Hz 24V DC Änderung Name C Hohner Maschinenbau GmbH...
  • Page 28 Zeichnungs-Nr. / Drawing-Nr. / Dessin-No. Index 23.07.08 VEK Maschine / Machine / Machine EXACT 43 40 018 Bennenung / Title / Dénomination Ersatzteileliste / spare parts list / liste des piéces de rechange Änderung Name C Hohner Maschinenbau GmbH...
  • Page 29 Index 23.07.08 VEK Maschine / Machine / Machine EXACT 43 40 019 Bennenung / Title / Dénomination Schaltplan / flow diagrams / schéma des circuits 400-440V 3 Phase AC / Y 50/60Hz 24V DC Änderung Name C Hohner Maschinenbau GmbH...
  • Page 30 Zeichnungs-Nr. / Drawing-Nr. / Dessin-No. Index 23.07.08 VEK Maschine / Machine / Machine EXACT 43 40 019 Bennenung / Title / Dénomination Ersatzteileliste / spare parts list / liste des piéces de rechange Änderung Name C Hohner Maschinenbau GmbH...
  • Page 31 Zeichnungs-Nr. / Drawing-Nr. / Dessin-No. Index 23.07.08 VEK Maschine / Machine / Machine EXACT 43 40 020 Bennenung / Title / Dénomination Schaltplan / flow diagrams / schéma des circuits 200-240V 3 Phase AC / 50/60Hz 24V DC Änderung Name C Hohner Maschinenbau GmbH...
  • Page 32 Zeichnungs-Nr. / Drawing-Nr. / Dessin-No. Index 23.07.08 VEK Maschine / Machine / Machine EXACT 43 40 020 Bennenung / Title / Dénomination Ersatzteileliste / spare parts list / liste des piéces de rechange Änderung Name C Hohner Maschinenbau GmbH...
  • Page 33 Zeichnungs-Nr. / Drawing-Nr. / Dessin-No. Index 21.05.08 VEK Maschine / Machine / Machine Exact Hohner USA 43 40 022 Bennenung / Title / Dénomination Schaltplan / flow diagrams / schéma des circuits 230V 3 Phase AC / 50 / 60 Hz Änderung...
  • Page 34 =USA+220V-X1 Klemmleiste / connector block / borne plate Zeichnungs-Nr. / Drawing-Nr. / Dessin-No. Index 15.05.08 VEK Maschine / Machine / Machine Exact Hohner USA 43 40 022 Bennenung / Title / Dénomination Klemmleiste Änderung Name C Hohner Maschinenbau GmbH...
  • Page 35 Zeichnungs-Nr. / Drawing-Nr. / Dessin-No. Index 23.10.08 VEK Maschine / Machine / Machine Exact Hohner USA 43 40 022 Bennenung / Title / Dénomination Ersatzteileliste / spare parts list / liste des piéces de rechange Änderung Name C Hohner Maschinenbau GmbH...

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