Related Manuals for Hohner ORION 4
Summary of Contents for Hohner ORION 4
- Page 1 Operating Instructions Page Spare parts list ORION 4 Pad and Folder Wire Stitching Machine Hohner Maschinenbau GmbH Gänsäcker 19, D-78532 Tuttlingen, Telefon +49 (0) 74 62 / 94 68-0, Telefax +49 (0) 74 62 / 94 68-20...
- Page 2 ORION 4 10/2010 Hohner Maschinenbau GmbH...
- Page 3 Fax: +49 (0) 74 62 / 94 68-20 Operating Manual Document: Translation of the german original Operating Instructions Document number: ORION 4, Volume 1/2 Version: 10/2010 Spare Parts Lists Document number: ORION 4, Volume 2/2 Hohner Maschinenbau GmbH ORION 4...
- Page 4 ORION 4 10/2010 Hohner Maschinenbau GmbH...
-
Page 5: Table Of Contents
1.13 Cleaning the machine and the removal of waste products..........9 1.14 Noise levels produced by the machine................9 2 Description of the Saddle Binder ORION 4 ........... 10 Dimensions........................11 Conformity ........................11 Marking and type plate ....................11 Technical data ...................... - Page 6 Table of Contents ORION 4 10/2010 Hohner Maschinenbau GmbH...
-
Page 7: Basic Safety Precautions
Basic safety precautions 1 Basic safety precautions Purpose of this document This document is to inform the operator of the Wire Stitching Machine ORION 4 about the follow- ing matters: • the safety symbols and signs • the installation and commissioning •... -
Page 8: Duty And Liability
”General sales and delivery conditions”. Correct use of the machine The Wire Stitching Machine ORION 4 is designed exclusively stitching of brochures and leaflets or similar items. Any use of the machine contrary to that described above is forbidden since incorrect use of the machine can present a danger. -
Page 9: Parts Of The Machine That Are Particularly Dangerous
1.14 Noise levels produced by the machine The noise emitted by the machine when it is running does not exceed a value of 81 dB(A) as measured in accordance with DIN 45635, Part 27. Hohner Maschinenbau GmbH ORION 4 10/2010... -
Page 10: Description Of The Saddle Binder Orion 4
Description of the Saddle Binder ORION 4 2 Description of the Saddle Binder ORION 4 [mm] Fig. 2.1 ORION 4 10/2010 Hohner Maschinenbau GmbH... -
Page 11: Dimensions
Loudness level not over 81 dB(A) This version of the wire stitching machine ORION 4 affords room for four (4) narrow stitching heads UNIVERSAL 70/20. The stitching table is placed in a horizontal position for block stitching and in a saddle position for brochure stitching. -
Page 12: Accessories
Description of the Saddle Binder ORION 4 Accessories Every ORION 4 WIRE STITCHING MACHINE is supplied with: Art.-No. 31 44 030 setting gauge Art.-No. 46 00 003 1 screw driver SB 4,5 Art.-No. 46 00 008 1 hexagon socket screw key SW 3 Art.-No. -
Page 13: Structure And Function Of The Machine
Structure and function of the machine 3 Structure and function of the machine Brochures stitching Flat stitching Fig. 3.1 Hohner Maschinenbau GmbH ORION 4 10/2010... -
Page 14: Safety-Related Components
The finger guard must be mounted and adapted to the block- and brochure stitching. Mounting is simplified by corresponding symbols which are sticked on the finger guard. Fit the finger guard -1- for block- and brochure stitching as shown below. Flat stitching Brochures stitching ORION 4 10/2010 Hohner Maschinenbau GmbH... - Page 15 Structure and function of the machine Fig. 3.2 Hohner Maschinenbau GmbH ORION 4 10/2010...
-
Page 16: Electrical Connection And Motor Protective Relay
- Once the cause has been eliminated, the motor protective relay can be reset by turning the knob -1- to position I, - Fig. 3.2 -. While doing so, ensure that all protective systems are installed on the machine and all tools have been removed from the machine. ORION 4 10/2010 Hohner Maschinenbau GmbH... - Page 17 Structure and function of the machine Fig. 3.3 Fig. 3.4 Hohner Maschinenbau GmbH ORION 4 10/2010...
-
Page 18: Installation Of The Stitching Table
- Dismantling of the stitching table -2- in reverse order The "stick-on-level" -8- on the front panel -7- shows, how to fix the safety guard -6- in the two way position of the stitching table. (see 3.2). ORION 4 10/2010 Hohner Maschinenbau GmbH... - Page 19 Structure and function of the machine Fig. 3.5 Hohner Maschinenbau GmbH ORION 4 10/2010...
-
Page 20: Installation Of The Narrow Stitching Heads 70/20
-3- , the pusher -4- and adjusting block -5- with the corresponding rails. - Clamp the stitching head to the machine by turning down the hex sockets -6- of the eccentric until it is tight. ORION 4 10/2010 Hohner Maschinenbau GmbH... - Page 21 Structure and function of the machine Fig. 3.6 Hohner Maschinenbau GmbH ORION 4 10/2010...
-
Page 22: Installation Of The Clincher Box
- Install the clincher box -3- on with the mounting studs -1- and make certain that the adjustment screw -4- is aligned with the driving slot as shown. Tighten both clamp nuts -6-. Be sure the clincher box is correctly aligned with the stitching head. ORION 4 10/2010 Hohner Maschinenbau GmbH... - Page 23 Structure and function of the machine Fig. 3.7 Hohner Maschinenbau GmbH ORION 4 10/2010...
-
Page 24: Basic Adjustment Of Clinchers
- Loosen the allen set screw -1- . Cycle the machine by hand until the clincher points reach their highest position. Adjust the clincher pusher screw -2- until the centre of the clincher points are approx. 1 mm above the clincher box surface. Tighten the allen set screw -1-. ORION 4 10/2010 Hohner Maschinenbau GmbH... - Page 25 Structure and function of the machine Fig. 3.8 Hohner Maschinenbau GmbH ORION 4 10/2010...
-
Page 26: Pressure Adjustment For Clincher Back Pressure
- First loosen clamp levers -1- on the right and left side of the machine. - then loosen the clamp lever -2- and adjust the clincher back pressure with the adjusting lever -3-. - After the pressure adjustment tighten again clamp lever -2- and both clamp levers -1-. ORION 4 10/2010 Hohner Maschinenbau GmbH... - Page 27 Structure and function of the machine Fig. 3.9 Hohner Maschinenbau GmbH ORION 4 10/2010...
-
Page 28: Adjustment Of The Stitching Thickness
Move adjusting lever -2- to the proper thickness indicated on the scale -3-. - Tighten the hexagon head screws -1-. When working with special paper material, a correction of the adjustment may be necessary. -2-. ORION 4 10/2010 Hohner Maschinenbau GmbH... - Page 29 Structure and function of the machine Fig. 3.10 Hohner Maschinenbau GmbH ORION 4 10/2010...
-
Page 30: Adjustment By Hand Of The Orion 4
Before all repairs, disconnect the power supply and set safety switch (main switch) to "0". For any adjustment or installation work at the wire stitching machine ORION 4 , the drive unit can be moved by hand. For this step use the pipe spanner 19 mm -2-. - Page 31 Structure and function of the machine Fig. 3.11 Hohner Maschinenbau GmbH ORION 4 10/2010...
-
Page 32: Lubrication Instructions
Slightly spray in the two guide columns -6- with an oil spray, if necessary. Recommended lubricants GREASE: ELKALUB, GLS 135/N2; ELKALUB, GLS 163 or ESSO MOBILUX 2 Oil spray with PTFE: ELKALUB, FLC 1014 ORION 4 10/2010 Hohner Maschinenbau GmbH... -
Page 33: Flow Diagrams
Flow diagrams 4 Flow diagrams ORION 4 Nr. 43 44 360 P. 1-3 400 V 3 Phase AC / Y 50/60Hz ORION 4 Nr. 43 44 362 P. 1-3 230V 3 Phase AC / 50/60Hz Hohner Maschinenbau GmbH ORION 4... - Page 34 23.10.08 VEK Maschine / Machine / Machine Orion IV 43 44 360 Bennenung / Title / Dénomination Schaltplan / flow diagrams / schéma des circuits 400V 3 Phase AC / Y 50 / 60 Hz Änderung Name C Hohner Maschinenbau GmbH...
- Page 35 =ORION4+400V-X1 Klemmleiste / connector block / borne plate Zeichnungs-Nr. / Drawing-Nr. / Dessin-No. Index 21.05.08 VEK Maschine / Machine / Machine Orion IV 43 44 360 Bennenung / Title / Dénomination Klemmleiste Änderung Name C Hohner Maschinenbau GmbH...
- Page 36 Zeichnungs-Nr. / Drawing-Nr. / Dessin-No. Index 22.10.08 VEK Maschine / Machine / Machine Orion IV 43 44 360 Bennenung / Title / Dénomination Ersatzteileliste / spare parts list / liste des piéces de rechange Änderung Name C Hohner Maschinenbau GmbH...
- Page 37 21.05.08 VEK Maschine / Machine / Machine Orion IV 43 44 362 Bennenung / Title / Dénomination Schaltplan / flow diagrams / schéma des circuits 230V 3 Phase AC / 50 / 60 Hz Änderung Name C Hohner Maschinenbau GmbH...
- Page 38 =ORION4+230V-X1 Klemmleiste / connector block / borne plate Zeichnungs-Nr. / Drawing-Nr. / Dessin-No. Index 19.05.08 VEK Maschine / Machine / Machine Orion IV 43 44 362 Bennenung / Title / Dénomination Klemmleiste Änderung Name C Hohner Maschinenbau GmbH...
- Page 39 Zeichnungs-Nr. / Drawing-Nr. / Dessin-No. Index 22.10.08 VEK Maschine / Machine / Machine Orion IV 43 44 362 Bennenung / Title / Dénomination Ersatzteileliste / spare parts list / liste des piéces de rechange Änderung Name C Hohner Maschinenbau GmbH...