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A Safe Fleet Brand
Installation and Operation Manual
AC Portable System
By following the steps listed below, the AC powered
portable Power-Fill system can be easily operated.
Refill Operation
1. Connect refill hose from pump discharge to
the outboard pickup fitting on the panel.
2. Place the wand end of the pump suction
hose into the foam container.
3. Plug the electrical cord with GFI into a
standard 120 VAC outlet (3435-1020), or
240 VAC outlet (3435-1021).
4. Depress rocker switch on power cord. This
will run the foam refill pump.
5. When tank is full, the "GREEN" light on the
panel will illuminate.
6. Release the rocker switch and the switch
will turn off the foam refill pump.
9
Maintenance
Once a year, check all hose and wire connections. Check all components for signs of external wear.
10
Troubleshooting
Most electrical system problems can be traced to faulty wiring. Follow the diagrams carefully and check all
connections. Make sure the proper power is being supplied and solid, clean ground connections are made.
Excessive electrical interference or momentary low voltage on the power line may cause erratic operation.
Following the troubleshooting guide will allow quick diagnosis of the problem and the corrective action to take.
Symptom
Pump loses prime, chatters, flow
fluctuates.
12
Flush Operation
1. Place wand in container of fresh water.
2. Place end of pump discharge hose in
empty container.
3. Run refill pump by depressing rocker
switch, until discharged fluid is clear.
4. Release rocker switch.
5. Drain Power-Fill lines after each flush to prevent
freezing and/or contamination of foam.
6. Unplug power cord from receptacle and
store unit.
Probable Cause(s)
Air leak in suction line.
Suction line is blocked, collapsed or too
small.
Debris in pump, worn pump impeller.
Clogged strainer.
Corrective Action
Remove suction hose and test for
leaks by pressurizing hose with water.
Make sure thread sealant has been
used on all fittings.
Remove suction line and inspect for
loose liner or debris lodged in hose.
Avoid all unnecessary bends. Do not
kink hose.
Remove pump end plate and check
for debris and/or impeller wear.
Clean strainer if present.
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