Table of Contents
Advertisement
Quick Links
A Safe Fleet Brand
Power-Fill Refill System
3435-0134
3435-1020
All quality FoamPro products are ruggedly designed, accurately machined, carefully assembled, thoroughly inspected
and tested. In order to maintain the high quality of your unit, and to keep it in a ready condition, it is important to follow
the instructions on care and operation. Proper use and good preventive maintenance will lengthen the life of your unit.
ALWAYS INCLUDE THE UNIT SERIAL NUMBER IN CORRESPONDENCE.
FoamPro • 26 Southern Blvd. • Nesconset, NY 11767 USA • 800-533-9511 • FAX 816-892-3178
Models
(12VDC),
(120VAC),
INSTALLATION AND
OPERATION MANUAL
3435-0135
3435-1021
Unit
Serial
Number
Form 809
03/20
(24VDC)
(240VAC)
Advertisement
Table of Contents
Summary of Contents for Safe Fleet FoamPro 3435-0134
- Page 1 A Safe Fleet Brand Form 809 03/20 Power-Fill Refill System Models 3435-0134 3435-0135 (12VDC), (24VDC) 3435-1020 3435-1021 (120VAC), (240VAC) INSTALLATION AND OPERATION MANUAL Unit Serial Number All quality FoamPro products are ruggedly designed, accurately machined, carefully assembled, thoroughly inspected and tested. In order to maintain the high quality of your unit, and to keep it in a ready condition, it is important to follow the instructions on care and operation.
-
Page 2: Table Of Contents
A Safe Fleet Brand Installation and Operation Manual TABLE OF CONTENTS Section Page SAFETY ........................... 3 A QUICK LOOK AT HOW THE SYSTEM WORKS ............4 WHAT YOU GET ......................4 WHAT YOU SUPPLY ....................... 5 PLAN AHEAD ........................6 PLUMBING THE SYSTEM ....................7... -
Page 3: Safety
Power-Fill System Installation and Operation Manual Please read all of the following safety pre cau tions and follow them carefully. They are important for personal injury Safe ty prevention or damage to the equipment. 1. Always disconnect the power source before 10. -
Page 4: A Quick Look At How The System Works
A Safe Fleet Brand Installation and Operation Manual A Quick Look at How the System Works The Power-Fill foam refill systems provide for the filling of the foam reservoirs on an apparatus The AC Power-Fill system provides an AC driven... -
Page 5: What You Supply
Power-Fill System Installation and Operation Manual AC Portable System Refill wand & Side-mount Panel Check Valve 6 ft. suction hose, cam lock Pump/Motor Assembly Panel placard level sensor fittings and panel cap with full lamp Optional System Accessories Available Foam Tank(s) 8 gallon, polypro py lene (P/N 1530-0005) 12 gallon, polypro py lene... -
Page 6: Plan Ahead
A Safe Fleet Brand Installation and Operation Manual Plan Ahead Because of the potential differences in fire assembly, refill control panel, outboard pickup panel ap pa ra tus plumbing and foam system con fig u ra tion, it and placard. Try to place components in locations is not practical to depict ex act ly how each Power-Fill that will allow the least amount of hose and fittings. -
Page 7: Plumbing The System
Power-Fill System Installation and Operation Manual Plumbing the System The system schematic on the following pages strain relief so that the flow switch is not supporting show the plumbing for both the DC truck-mounted the hose weight. Do not mount the flow switch near system and the AC portable unit. -
Page 8: Electronic Component Installation And Hook-Up
A Safe Fleet Brand Installation and Operation Manual Electronic Component Installation and Hook-Up The schematic on pages 9 and 10 show how to wire the electrical components for both the DC truck-mounted system and the AC portable system. Some things to keep in mind:... - Page 9 Power-Fill System Installation and Operation Manual DC Truck-Mounted System Provide adequate electrical power (41 amps @13.5V DC, 21 amps @ 27V DC) from the battery. Use 8 AWG wire directly from the battery or battery switch. Long wire runs will require a larger gauge wire for proper operation.
- Page 10 A Safe Fleet Brand Installation and Operation Manual AC Portable System The model 3435-1020 Power-Fill AC system requires a 120 VAC standard power source with 15 amp circuit protection. The model 3435-1021 Power-Fill AC system requires a 240 VAC standard power source with 10 amp circuit protection.
-
Page 11: Operating Instructions
Power-Fill System Installation and Operation Manual Operating Instructions DC Truck-Mounted System By following the steps listed below, the DC truck- 3. When the tank is full, as shown by the solid mounted Power-Fill system can be easily operated. “GREEN” light, release the “RED” button. Note: When operating the system Automatic Refill Operation manually, the pump will not shut off... -
Page 12: Maintenance
A Safe Fleet Brand Installation and Operation Manual AC Portable System By following the steps listed below, the AC powered Flush Operation portable Power-Fill system can be easily operated. 1. Place wand in container of fresh water. Refill Operation 1. Connect refill hose from pump discharge to 2. - Page 13 Power-Fill System Installation and Operation Manual TROUBLESHOOTING GUIDE (cont’d.) Symptom Probable Cause(s) Corrective Action Pump runs, but at a reduced speed. Ground wire not large enough or not solid. Check wire for damage, size, and all connections. Debris in pump. Remove pump end plate and check for debris.
-
Page 14: Parts Identification
A Safe Fleet Brand Installation and Operation Manual Parts Identification DC Truck-Mounted System ITEM Part No. Description QTY. ITEM Part No. Description QTY. 18104C Cam Lock 6031-0487 Label 18104H Cam Lock Cap 2900-0077 Refill Wand F-100SS Cam Lock Adapter 3450-0056... - Page 15 Power-Fill System Installation and Operation Manual AC Portable System * Parts included in the 3435-0120 Truck Kit. ITEM Part No. Description QTY. ITEM Part No. Description QTY. 18104C Cam Lock 3450-1047 Pump/Motor Assy. (120 VAC) 18104H Cam Lock Cap 3450-1048 Pump/Motor Assy.
- Page 16 A Safe Fleet Brand Installation and Operation Manual 3-1/2” Mounting location for thru holes or tapped holes for 1-3/4” a #10 fastener 1-15/32” 3” 3-1/2” 1-15/16” 3-1/8” 4-1/4” 2-15/32” DC TRUCK SYSTEM 3/8” 3-1/2” CONTROLLER LAYOUT 1/8” 4-1/4” 3-1/2” 1-3/4”...
- Page 17 Power-Fill System Installation and Operation Manual DC TRUCK SYSTEM 6” PLACARD LAYOUT 3” ø 1-5/8” 5-1/4” 2-5/8” 7/8” ø 9/32” (4) 1-3/8” 11/16” ø 13/64” (2) 9” 4” 8-1/4” 1” 2” 1-5/8” 1” ø 5/16” (4) 2” ø 1-11/16” 4” Placard 3-1/4"...
- Page 18 A Safe Fleet Brand Installation and Operation Manual NOTES...
- Page 19 Power-Fill System Installation and Operation Manual NOTES...
-
Page 20: Warranty
A Safe Fleet Brand Installation and Operation Manual Limited Warranty Fire Research Corp. (FRC), as supplier of FoamPro, warrants to the original purchaser, each new pump, system or other product of its own manufacture, for a period of two years from the date of shipment from the factory, to be free from defects in material and workmanship under normal use and service.