Avery Dennison IndES Elastic Staple 11600-0 Operation And Service Manual
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Avery Dennison IndES Elastic Staple 11600-0 Operation And Service Manual

Avery Dennison IndES Elastic Staple 11600-0 Operation And Service Manual

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FOR USE BY QUALIFIED PERSONNEL ONLY
™
IndES
Elastic Staple
Operations and Service Manual
#11600-0
IndES Module with Actuator Handle
 
®
System
#11605-0
IndES Module without Actuator Handle
Printed in China
Manual Part No. 3-09-0057-01
Rev. 4
Elevating Brand and Accelerating Performance
Throughout the Global Retail Supply Chain

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Summary of Contents for Avery Dennison IndES Elastic Staple 11600-0

  • Page 1 FOR USE BY QUALIFIED PERSONNEL ONLY ™ ® IndES Elastic Staple System Operations and Service Manual #11600-0 #11605-0 IndES Module with Actuator Handle IndES Module without Actuator Handle Printed in China Manual Part No. 3-09-0057-01 Rev. 4 Elevating Brand and Accelerating Performance Throughout the Global Retail Supply Chain  ...
  • Page 2 AVERY DENNISON products are warranted to be free from defects in material or workmanship for a period of 90 days from the date of shipment. Any product shown to the satisfaction of AVERY DENNISON within the time provided to be so defective shall be replaced without charge or AVERY DENNISON may issue a credit in such an amount as it deems reasonable;...

  • Page 3: Table Of Contents

    Contents Important Safety Instructions ..................3 Chapter 1 Introduction ..................... 4 Chapter 2 Installation ....................... 5 Unpacking the IndES™ Module Assembly ................... 5 Chapter 3 Mounting the Module Assembly ..............6 The Linear Mounting Stand (LMS) ....................6 Mounting the 11600-0 IndES™ Module Assembly on the LMS ............ 7 Mounting the 11605-0 IndES™...
  • Page 4 Chapter 7 Parts List & Diagrams .................. 34 Overview ............................. 34 Handle Assembly ........................35 Module Mount Assembly ......................37 Machine Assembly ........................38 Right Module Assembly ......................39 Right Feed Assembly ........................43 Right Feed Pawl & Bracket ......................44 Right Needle Guard ........................

  • Page 5: Important Safety Instructions

    Important Safety Instructions For your safety, the information in this manual WARNING must be followed to prevent personal injury or loss of life. Module needles are extremely sharp and can cause serious injury. Keep hands and • clothing clear of needles while operating machine. Disconnect the air supply before attempting to replace any component.

  • Page 6: Chapter 1 Introduction

    Experience this and many other supply chain solutions at our worldwide Customer Design and Innovation Centers. To schedule a tour of our Customer Design and Innovation Centers, please call 800.543.6650, prompt 5 or e-mail rbis.dmail@averydennison.com. For more information on the Avery Dennison IndES™ Elastic System Product name, visit our website at www.rbis.averydennison.com.

  • Page 7: Chapter 2 Installation

    ü Remove the IndES™ Module Assembly from the packaging. ü Visually inspect the IndES™ Module Assembly and the shipping materials. If the contents are damaged, notify Avery Dennison immediately. • If the shipping box is also damaged, notify the freight carrier as well as •...

  • Page 8: Chapter 3 Mounting The Module Assembly

    Chapter 3 Mounting the Module Assembly The Linear Mounting Stand (LMS) The LMS is a bench mounted, stand-alone unit that provides an easy way to increase productivity and consistency in product packaging. Reel Holder IndES™ Module Assembly IndES™ Module Assembly mounted on the LMS...

  • Page 9: Mounting The 11600-0 Indes™ Module Assembly On The Lms

    Mounting the 11600-0 IndES™ Module Assembly on the LMS IndES™ module needles are sharp. Remove needles before WARNING mounting the IndES™ Module Assembly on the LMS. Use caution when removing and replacing needles and during operation. Discard needles that are damaged or have punctured the skin To attach the IndES™...

  • Page 10: Mounting The 11605-0 Indes™ Module Assembly On The Apu100

    Mounting the 11605-0 IndES™ Module Assembly on the APU100 IndES™ module needles are sharp. Remove needles WARNING before mounting the IndES™ Module Assembly on the LMS. Use caution when removing and replacing needles and during operation. Discard needles that are damaged or have punctured the skin To attach the IndES™...

  • Page 11: Mounting The 11605-0 Indes™ Module Assembly Into Custom Automation

    Mounting the 11605-0 IndES™ Module Assembly into custom automation The IndES™ Module Assembly can also be easily mounted and operated in custom automation. Back View Right Side View Notes: 1. All dimensions in inch [metric] 2. Tolerances +/-.06 [1.5mm] 3. Input air must be regulated to /min @ 80psi [.63 M /min @ 0.55 MPa] to ensure proper...

  • Page 12: Chapter 4 Adjusting The Indes™ Module

    Chapter 4 Adjusting the IndES™ Module Air Pressure WARNING MAXIMUM AIR PRESSURE 80 PSI (.55 MPa) Module needles are sharp. Use caution when removing WARNING and replacing needles and during operation. Discard needles that are damaged or have punctured the skin The IndES™...

  • Page 13: Module Needle Depth

    Module Needle Depth WARNING Disconnect air supply before making this adjustment Module needles are sharp. Use caution when removing and WARNING replacing needles and during operation. Discard needles that are damaged or have punctured the skin To properly install fasteners, the Module’s needles must be adjusted so the opening in the end of the needle is below the top surface of the base.
  • Page 14 Needle Guard Brush Block Adjust Stop Needle Tighten Screw...

  • Page 15: Needle Spacing

    Needle Spacing To properly install fasteners, the Module’s needle spacing must be adjusted so the Needle Guards are positioned just outside of the product to be stapled. 1. Find the Locking Plate and Locking Plate screw on the bottom back of the Module assembly 2.

  • Page 16: Chapter 5 Loading The Fastener

    Chapter 5 Loading the Fastener Loading the Fastener from the Reel to the Module Assembly WARNING Air supply must be connected during this procedure. Module needles are sharp. Use caution when removing and WARNING replacing needles and during operation. Discard needles that are damaged or have punctured the skin ü...

  • Page 17: Staple Loading Diagram - From The Reel To The Module Assembly

    Staple Loading Diagram - from the Reel to the Module Assembly...

  • Page 18: Loading The Fastener Into The Module's Feed System

    Loading the Fastener into the Module’s Feed System ü With the staple loaded to the Module Assembly per the previous chapter: Air Supply should be ON 1. Cut the staple chain rails just below one rung on the staple chain. 2.
  • Page 19 Aligned...

  • Page 20: Un-Loading The Fastener From The Module's Feed System

    Un-loading the Fastener from the Module’s Feed System ü With staple chain loaded to the Module Assembly per the previous chapter: Air Supply can be ON 1. Using a spare IndES ejector rod as a tool, hold the ejector rod like a pencil and insert the long end into the top of the slot in the feed system (Illustration shows right module) •...

  • Page 21: Adjusting For Single Shot Or Double Shot Operation

    Adjusting for Single Shot or Double Shot Operation ü With staple chain loaded in the Module Assembly per the previous chapter: Air Supply must be ON 1. Locate the single shot mode / double shot mode screws on the Module’s feed systems 2.

  • Page 22: Installing A Fastener

    Installing a Fastener WARNING Air supply must be connected during this procedure. Module needles are sharp. Use caution when removing and WARNING replacing needles and during operation. Discard needles that are damaged or have punctured the skin ü Position the product between the Module Assembly needles ü...

  • Page 23: Chapter 6 Maintenance

    Chapter 6 Maintenance Routine Maintenance and Lubrication WARNING Always use caution when air supply is connected Module needles are sharp. Use caution when removing and WARNING replacing needles and during operation. Discard needles that are damaged or have punctured the skin Daily Maintenance •...

  • Page 24: Clearing A Staple Jam

    Clearing a Staple Jam ü In the event of a staple jam STOP the machine immediately and clear the jammed staples to prevent damage to the machine Turn ON air supply 1. Unload the staple chain as described in the earlier chapter titled “Unloading the Fastener from the IndES™...

  • Page 25: Changing The Ejector Rod

    Changing the Ejector Rod Turn ON or OFF air supply 1. Remove feed guide screw and feed guide (Illustration shows Right Module) 2. Remove ejector rod from ejector rod slide and then from feed system 3. Insert tip of new ejector rod into ejector rod opening in feed system 4.

  • Page 26: Changing The Knife

    Changing the Knife Turn ON air supply 1. Remove needle block retaining screw, needle block and needle guard 2. Remove knife 3. Select a new right or left knife (Illustration shows Right Module) 4. With the “R” or “L” facing down, position the hole in the knife over the pin extending from the bottom of the knife slide in the feed system 5.

  • Page 27: Changing The Needle

    Changing the Needle Turn OFF air supply 1. Remove the needle lock screw 2. Remove the needle (Illustration shows Right Module) 3. Position the new needle with the needle slot aligned with the slot in the needle block. 4. Push needle all the way up into the needle block 5.

  • Page 28: Changing The Feed And Cut Shaft Springs

    Changing the Feed and Cut Shaft Springs Turn OFF air supply 1. Remove the feed guide and ejector rod (Illustration shows Right Module) 2. Remove front linkage cover and side cover 3. Remove the feed assembly • The feed and cut shaft will extend out the front of the Module 4.
  • Page 29 Side Cover Feed Assembly Feed Assembly screws (on back of Module) Front Linkage Cover...
  • Page 30 4,5,6,7 &8 Feed and Cut Shaft Spring Spacer Feed and Cut Shaft Spring Feed and Cut Shaft Hole in Feed and Cut Shaft Blade Drive Spring Blade Drive Block Blade Drive Block Screw...

  • Page 31: Changing The Feed Pawl Spring

    Changing the Feed Pawl Spring Turn ON air supply 1. Remove the needle block and needle guard (Illustration shows Right Module) • See “Changing the Knife” chapter of this manual 2. Remove feed track mounting screw and feed track 3. Remove feed pawl assembly 4.

  • Page 32: Adjusting The Staple Cut

    Adjusting the Staple Cut Position ü The IndES™ machine’s staple cut position is factory set and should not require adjustment. ü Check and make adjustment after any machine maintenance requiring disassembly or changing of parts of the Modules. Turn ON air supply 1.

  • Page 33: Lubrication- Accessing The Lubrication Areas

    Lubrication- Accessing the lubrication areas ü See other sections of this manual for a full description of removing parts. Turn OFF air supply • Remove side cover and front linkage cover (Illustration shows Right Module) • Remove needle block, needle guard and needle as an assembly •...

  • Page 34: Lubrication- Applying The Lubricant

    Lubrication- Applying the lubricant ü The IndES™ Machine is lubricated at the factory and should be re-lubricated at recommended intervals. ü Use only recommended lubrication. Turn OFF air supply 1. Apply a light coating of lubricant to the areas indicated (Illustration shows Right Module) Grease Shaft Grease Shaft...

  • Page 35: Troubleshooting

    Troubleshooting SYMPTOM CAUSE ACTION Staple'size'too'small Use'larger'staple'size Wrong'needle'spacing Adjust'needle'spacing Fastener'breaking'on'insertion'''or'''''''''''''''''''''''''''''''''''''''''''''''' Wrong'needle'penetration Check'needle'depth Fastener'not'inserting'correctly' Worn'Ejector'Rod Replace'Ejector'Rod Worn'Needle Replace'Needle Card'stock'too'tough Add'holes'to'card'stock Hold'trigger'until'fastener'is' Fastener'not'completely'applied Releasing'trigger'too'soon completely'applied Card'stock'too'weak/thin Change'card'stock Fastener'pulling'out Hold'trigger'down'until'needles'are' Fastener'pulling'back'through'hole withdrawn'from'card Fastener'not'feeding'on'one'''''''or' Debris'in'fastener'track Clean'fastener'track both'sides Faulty'mechanism Call'Service Fastener'jamming'on'one'''''''''''''or' Debris'in'fastener'track Clean'fastener'track both'sides Worn'Knife Replace'Knife Fastener'not'cutting Worn'Blade'Drive'Spring Replace'Blade'Drive'Spring...

  • Page 36: Chapter 7 Parts List & Diagrams

    Chapter 7 Parts List & Diagrams Overview ü The IndES™ Parts List is divided into the following components: • Handle Assembly • Module Mount Assembly • Machine Assembly • Right Module • Left Module Module Mount Assembly Handle Assembly Machine Assembly Left Module Right Module...

  • Page 37: Handle Assembly

    Handle Assembly...
  • Page 38 Handle Assembly...

  • Page 39: Module Mount Assembly

    Module Mount Assembly ITEM PART NUMBER DESCRIPTION QTY. 3-09-0032-01 IndES Mounting Base Plate 3-10-0020-01 Sub-Assembly, Mounting Plate Slide 3-10-0020-02 Sub-Assembly, Mounting Plate Slide-LH 0-099-004-03 M4 Split Lockwasher 0-099-002-04 M4 x 10mm SHCS SS...

  • Page 40: Machine Assembly

    Machine Assembly ITEM PART NUMBER DESCRIPTION QTY. See Manual Module Mount Assembly See Manual Right Module Assembly See Manual Left Module Assembly 3-09-0061-01 IndES LMS Handle Upper Staple Guide 0-099-020-01 Air Connector 6mm Tubing x 1/8"NPT x 90 0-099-018-01 6mm Tubing x 125mm long 0-099-021-01 Air Connector, 3-way, 6mm Tubing 0-099-015-01...

  • Page 41: Right Module Assembly

    Right Module Assembly...
  • Page 42 Right Module Assembly ITEM PART NUMBER DESCRIPTION QTY. See Manual Right Feed Assembly See Manual Right Drive Linkage Assembly 3-09-0018-01 IndES Feed Link 3-09-0034-01 IndES Module Cover-RH 0-099-004-02 M3 Split Lockwasher 0-099-002-07 M3 x 20mm SHCS SS 0-099-002-02 M3 x 8mm SHCS SS M3 x 6mm Pan Hd.Cross Recess 0-099-007-01 Drive...
  • Page 43 Right Drive Linkage Assembly...
  • Page 44 Right Drive Linkage Assembly...

  • Page 45: Right Feed Assembly

    Right Feed Assembly...

  • Page 46: Right Feed Pawl & Bracket

    Right Feed Assembly ITEM PART NUMBER DESCRIPTION QTY. 3-10-0006-01 Sub-Assy, IndES Feed Pawl Slide 3-09-0002-01 IndES Feed Track See Manual Right Feed Pawl and Bracket 3-10-0008-01 Sub-Assy, IndES Blade Holder SV0122-001 Needle Lock Screw 0-099-004-02 M3 Split Lockwasher 0-099-004-01 M2 Split Lockwasher 3-09-0003-01 IndES Needle Block 11618-0...
  • Page 47 Right Feed Pawl & Bracket ITEM PART NUMBER DESCRIPTION QTY. 3-09-0005-01 IndES Feed Pawl Bracket 3-09-0006-01 IndES Feed Pawl 0-099-001-03 2mm x 6mm Dowel Pin 0-099-005-01 Spring, Compression...

  • Page 48: Right Needle Guard

    Right Needle Guard ITEM PART NUMBER DESCRIPTION QTY. 3-10-0027-01 Sub-Assembly, Needle Guard Base-RH 3-09-0065-01 Needle Guard Cap-RH 3-10-0026-01 Sub-Assembly, Needle Guard Plunger-RH 0-099-004-01 M2 Lockwasher 0-099-002-03 M2 x 6mm SHCS SS 0-099-005-05 Spring, Compression...

  • Page 49: Left Module Assembly

    Left Module Assembly...
  • Page 50 Left Module Assembly ITEM PART NUMBER DESCRIPTION QTY. See Manual Left Feed Assembly See Manual Left Drive Linkage Assembly 3-09-0018-01 IndES Feed Link 3-09-0034-02 IndES Module Cover-LH 0-099-004-02 M3 Split Lockwasher 0-099-002-07 M3 x 20mm SHCS SS 0-099-002-02 M3 x 8mm SHCS SS 0-099-007-01 M3 x 6mm Pan Hd.Cross Recess Drive 3-09-0056-01...

  • Page 51: Left Drive Linkage Assembly

    Left Drive Linkage Assembly...
  • Page 52 Left Drive Linkage Assembly...

  • Page 53: Left Feed Assembly

    Left Feed Assembly...
  • Page 54 Left Feed Assembly ITEM PART NUMBER DESCRIPTION QTY. 3-10-0006-02 Sub-Assy, IndES Feed Pawl Slide-LH 3-09-0002-02 IndES Feed Track-LH See Manual Left Feed Pawl and Bracket 3-10-0008-02 Sub-Assy, IndES Blade Holder 3-09-0003-02 IndES Needle Block-LH SV0122-001 Needle Lock Screw 3-09-0023-02 IndES Blade-LH 11618-0 Needle, Elastic Staple, Non-Tapered 11619-0...

  • Page 55: Left Feed Pawl & Bracket

    Left Feed Pawl & Bracket ITEM PART NUMBER DESCRIPTION QTY. 3-09-0005-01 IndES Feed Pawl Bracket 3-09-0006-02 IndES Feed Pawl-LH 0-099-001-03 2mm x 6mm Dowel Pin 0-099-005-01 Spring, Compression...

  • Page 56: Left Needle Guard

    Left Needle Guard ITEM PART NUMBER DESCRIPTION QTY. 3-10-0027-02 Sub-Assembly, Needle Guard Base-LH 3-10-0026-02 Sub-Assembly, Needle Guard Plunger-LH 3-09-0065-02 Needle Guard Cap-LH 0-099-005-05 Spring, Compression 0-099-004-01 M2 Lockwasher 0-099-002-03 M2 x 6mm SHCS SS...

  • Page 57: Chapter 8

    United Kingdom Tel: 800-225-5913 Tel: 44-0-1628-859500 Fax: 800-848-2169 Fax: 44-0-1628-859567 Email: fastener.usa@averydennison.com Email: fast.info@eu.averydennison.com BRAZIL Avery Dennison do Brasil Ltda. FRANCE Rua Francisco Foga, 225 Tel: 33-0-169-535654 CP 18 – CEP 13280-000 Fax: 33-0-169-530417 Vinhedo-SP, Brasil Email: fast.info@eu.averydennison.com Tel: 55-19-3876-7696 / 0800-7010076...
  • Page 58 JAPAN-OSAKA Email: mktg_fap@ap.averydennison.com Avery Dennison Overseas Corporation INDIA Shin-Osaka Ikushima Bldg, 7F 5-1-3 Miyahara, Yodogawa-ku Avery Dennison India PVT Ltd – Fastener Division Osaka-City, Osaka 532-0003 A-194, Okhla Industrial Area Phase -1, New Delhi – 110020, India JAPAN Tel: 91-11-4161-0545...

This manual is also suitable for:

Indes elastic staple 11605-0

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