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Toyota 4RUNNER Diagnostic Manual
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Toyota 4RUNNER Diagnostic Manual

Toyota 4RUNNER Diagnostic Manual

Dvd rear seat entertainment system
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TOYOTA
4RUNNER
DVD Rear Seat
Entertainment System
Diagnostic Manual
MDC # 00107-00358

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Summary of Contents for Toyota 4RUNNER

  • Page 1 TOYOTA 4RUNNER DVD Rear Seat Entertainment System Diagnostic Manual MDC # 00107-00358...
  • Page 2 Turn the ignition switch to the ACC/ON position, turn system ON by opening the FPD Screen and by pressing the Power button on the DVD Player or on the Remote Control. Check that the TOYOTA Logo appears on the FPD Screen. RSE Status Indicator Light The Status Indicator Light, located between the power and play/pause buttons on the DVD Player, alerts the user to various functions or problems of the RSE.
  • Page 3 DVD Diagnostics - 2 The minimum or maximum voltage operating range of The Status Indicator Light is blinking in a steady sequence the RSE has been Verify Battery ON/ON/OFF - ON/ON/OFF exceeded. Prior to Voltage to be 300 mSec 300 mSec 300 mSec the blinking between 10.5...

  • Page 4: Issue: A 01/12/04

    Proceed with troubleshooting of each circuit in the table below. Symptom Suspect Area See Page 1. Low Battery Voltage 2. Fuse No TOYOTA Logo, No Video, Dark Screen 3. Connector/Cable 4. FPD 5. DVD Player 1. Remote Control No Video Play but the TOYOTA Logo 2.
  • Page 5 DVD Diagnostics - 4 1. Vehicle Radio Fuse #2 (25 DVD disc will not resume last position after Amp) the vehicle has been turned OFF and then 2. Vehicle Wire Harness turned ON again 3. RSE Main Wire Harness Page 4 of 38 pages Supplier Ref #: Issue: A 01/12/04...
  • Page 6 DVD Diagnostics - 5 SYMPTOM: No TOYOTA Logo, No Video, Dark Screen Check the Vehicle Radio for Power and Sound. Go to step 3 Check that the DVD Player backlight turns on by pressing the power button. The Power button should glow RED while the Play/Pause and the Stop/Eject buttons glow bright GREEN.
  • Page 7 DVD Diagnostics - 6 Check the two (5 Amp) Fuses on the B+ and ACC input power lines Go to step Replace Fuse(s) and Retest Check the B+ and ACC voltages on Pins 1 and 3 and continuity to ground on Pin 2 of connector P13 Go to step Replace T-Harness Check the B+ and ACC voltages on Pins 1 and 2 and continuity to...

  • Page 8: Dvd Diagnostics

    DVD Diagnostics - 7 Reconnect P12 to the DVD Player and disconnect P103 of the FPD. Check the +7.5 voltage on Pin 1 and continuity to ground on Pin 2. The harness from the DVD Player to the Go to step FPD is defective.
  • Page 9 DVD Diagnostics - 8 Go to step 1 For 8 speaker systems, Disconnect P302, Replace Blown Fuse(s) and Re-check Vehicle Radio Fuse #1 (7.5 Amp) and Radio Fuse #2 (25 Amp) For 6 speaker systems, Disconnect P304, Replace Blown Fuse(s) and Re-check Vehicle Radio Fuse #1 (7.5 Amp) and Radio Fuse #2 (25 Amp) Go to step Go to step 13...
  • Page 10 DVD Diagnostics - 9 SYMPTOM: No Video Play but the TOYOTA Logo appears on Screen. If the logo appears, this signifies that power is available at the FPD. This condition focuses our attention on the DVD player. Check the DVD System response to the Remote Control commands.
  • Page 11 DVD Diagnostics - 10 SYMPTOM: Poor Video Quality. Check video performance with various DVD discs. Go to step Go to step 2 End. Go to step First DVD disc is defective. System OK. Check external video performance. Press the Source button on the remote control to activate AUX mode and connect an external video source to the AUX input on the DVD console Go to step...
  • Page 12 DVD Diagnostics - 11 SYMPTOM: No Video in AUX mode when external source is connected, but DVD mode functions properly Check the DVD system response to the remote control commands. Pressing the Source button on the remote will activate either the DVD or AUX mode and display the mode in the center of the screen for approximately two seconds Go to step...
  • Page 13 DVD Diagnostics - 12 SYMPTOM: No Audio on Vehicle Speakers, but Audio is present on Wireless and/or Wired Headphones Check that the FM Modulator is turned ON. Using the Remote Control, press the FMM ON/OFF Button. The screen will display FMM ON or OFF Go to B10, Remote Control Problems Go to step Check that the Vehicle Radio is turned ON and tuned to the same FM...
  • Page 14 DVD Diagnostics - 13 Check that the Connectors P20 and P307 are properly connected to the DVD Player and FM Modulator. Go to step Re-connect and Re-Test at Step 3 Disconnect Connector P20 and check the voltage on Pin 1 (+7.5 Volts) and continuity to ground on Pins 6 and 7 Go to step Replace DVD Player...
  • Page 15 DVD Diagnostics - 14 Disconnect P307 and P20. Verify continuity between each pin of the connectors. The harness from the DVD player to the Go to step FM Modulator is defective. Replace the RSE Main Wire Harness. Replace FM Modulator Page 14 of 38 pages Supplier Ref #: Issue: A 01/12/04...
  • Page 16 DVD Diagnostics - 15 SYMPTOM: No Audio on TOYOTA Wireless IR Headphones Check that the Red LED Indicator, on the Wireless Headphones, turns ON when the IR Headphones are turned ON Replace batteries and go to step 1 Go to step Check that the FPD IR Transmitter is turned ON in the System Menu.
  • Page 17 DVD Diagnostics - 16 Check the Audio using a pair of Wired Headphones. NOTE: Wired Headphone Jacks are located on the front of the DVD Player Go to step Replace DVD Player Replace FPD (IR Transmitter not working properly). Disconnect P12 and P103, Verify continuity between each pin of the connectors.
  • Page 18 DVD Diagnostics - 17 SYMPTOM: No Audio on Wired Headphones Verify that the System Audio is not muted. Press the Mute button on the Remote Control and the screen will display if the system is muted or not Turn OFF Mute mode Go to step Check Audio on Wireless IR Headphones.
  • Page 19 DVD Diagnostics - 18 SYMPTOM: DVD plays disc, but will not Eject With the ignition switch in the ACC/ON position. Power System ON- OFF-ON with the Remote Control or by pressing the Power button on the DVD Player and then Stop, to stop the playback of the Disc, then Press Eject.
  • Page 20 DVD Diagnostics - 19 SYMPTOM: DVD Player will not accept Disc, but the TOYOTA Logo appears on the screen Verify that the Disc is inserted properly. The label of the disc should be facing the driver upon insertion into the DVD slot.
  • Page 21 SYMPTOM: DVD System will not respond to the Remote Control. TOYOTA Logo appears on the screen or DVD disc auto starts or displays Disc Menu when the IGN/ACC is ON Check that the remote control can select DVD and AUX modes and all other button functions.
  • Page 22 DVD Diagnostics - 21 Original Remote Control did not function properly. Disconnect P12 and P103. Verify continuity between each pin of the connectors. Go to step The harness from the DVD Player to the FPD is defective. Replace the RSE Main Wire Harness Replace the FPD Page 21 of 38 pages Supplier Ref #:...
  • Page 23 DVD Diagnostics - 22 SYMPTOM: The Dome Light in the FPD does not work Switch the Dome Light Rocker Switch to the ON position and the Dome Light turns ON Go to step Go to step 2 Dome Light works properly. End.
  • Page 24 DVD Diagnostics - 23 Check the 10 Amp Dome Light Fuse Replace Fuse and Retest Go to step Disconnect the FPD to expose the Dome Light Wire Harness. Verify that the Dome Light Wire Harness is properly connected to the vehicle Main Wire Harness Connect Dome Light Harness to Vehicle Go to step...
  • Page 25 DVD Diagnostics - 24 Vehicle Main Wire Harness is defective. Replace Harness Page 24 of 38 pages Supplier Ref #: Issue: A 01/12/04...
  • Page 26 DVD Diagnostics - 25 SYMPTOM: DVD disc will not resume last position after the vehicle has been turned OFF and then turned ON again This symptom concentrates on the B+ Input Power Line. While in the middle of disc Playback, the vehicle is shut OFF, the DVD Players Memory will mark the last position of the disc and will resume Playback from that point upon power up.
  • Page 27 DVD Diagnostics - 26 Check the B+ voltage on Pin 1 of connector P13 Go to step 6 Check the B+ voltage on Pin 2 of connector P21 Replace RSE Main Wire Harness. Go to step Harness is defective End. Replace DVD Player.
  • Page 28 DVD Diagnostics - 27 RSE Main Component Layout Figure 1. RSE Main Component Layout (Non-Sunroof) Page 27 of 38 pages Supplier Ref #: Issue: A 01/12/04...
  • Page 29 DVD Diagnostics - 28 Connection Locations on the FM Modulator and DVD Player P307 Figure 2. FM Modulator Connections Figure 3. DVD Player Connections Page 28 of 38 pages Supplier Ref #: Issue: A 01/12/04...
  • Page 30 DVD Diagnostics - 29 DISC Slot Power Button Status Wired PLAY/ Audio Audio STOP/ Video Indicator Right Headphone PAUSE Left EJECT Input Light Jacks Input Input Figure 4. DVD Player Front Face Plate Page 29 of 38 pages Supplier Ref #: Issue: A 01/12/04...
  • Page 31 DVD Diagnostics - 30 RSE Wire Harness/Connector Location (Non-Sunroof) Figure 5. RSE Connector/Wire Harness Location Page 30 of 38 pages Supplier Ref #: Issue: A 01/12/04...
  • Page 32 DVD Diagnostics - 31 RSE Wire Harness/Connector Location (Sunroof) Figure 6. RSE Connector/Wire Harness Location Page 31 of 38 pages Supplier Ref #: Issue: A 01/12/04...
  • Page 33 DVD Diagnostics - 32 RSE Wire Diagram (6 Speaker) RADIO No.2 25A (B+) MAIN RADIO No.1 7.5A (Acc)z FUSE VEHICLE WIRE HARNESS J305 UP PILLAR "A" BATTERY P103 P304 POWER-7.5V IR-GND IR-IN DISPLAY IR-5V STANDARD (FPD) RADIO D-GND 6 SPEAKER IR FOR D-TXD WIRELESS...
  • Page 34 DVD Diagnostics - 33 RSE Wire Diagram (8 Speaker) MAIN RADIO No.2 25A (B+) FUSE VEHICLE WIRE HARNESS RADIO No.1 7.5A (Acc)z J303 UP PILLAR "A" 8 19 18 17 10 3 13 1 11 20 BATTERY P103 P302 POWER-7.5V IR-GND IR-IN DISPLAY...
  • Page 35 DVD Diagnostics - 34 Dome Light Connector FPD / IR Connector Figure 9 FPD Connector Locations Page 34 of 38 pages Supplier Ref #: Issue: A 01/12/04...
  • Page 36 DVD Diagnostics - 35 Connector Tables PIN # Function Connector # J305 Color/Gauge 6 speaker T-harness (Power End) Brown 20# Green 20# Red 20# White 20# Yellow 20# Blue 20# Black 20# PIN # Function Connector # P304 Color/Gauge 6 speaker T-harness (Radio End) Brown 20# Green 20# Red 20#...
  • Page 37 DVD Diagnostics - 36 PIN # Function Connector # P302 Color/Gauge 8 speaker T-harness (Radio End) White 20# White/Black 20# Violet 20# White/Red 20# White/Green 20# MUTE Brown 20# Red 20# Yellow 20# SGDE Shield Red 20# White/Yellow 20# Gray 20# White/Blue 20# White/Orange 20# SGND...
  • Page 38 DVD Diagnostics - 37 PIN # Function Connector P21 Color/Gauge Power to DVD Red 20# White 20# Black 20# Drain PIN # Function Connector P12, P103 Color/Gauge DVD to FPD POWER-7.5V Red 20# Black 20# IR-GND Black 26# IR-IN Brown 26# IR-5V Red 26# D-GND...
  • Page 39 DVD Diagnostics - 38 PIN # Function Connector P20, P307 Color/Gauge Power and Memory Fuses F1-A Power B+ White 20# F2-A Power ACC Red 20# Page 38 of 38 pages Supplier Ref #: Issue: A 01/12/04...