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Keating Of Chicago Miraclean 2000+ Series Manual

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Keating Miraclean
Congratulations on choosing a Keating Miraclean Griddle from Malibu.
You are now enjoying the significant benefits a Keating chrome griddle
provides over a standard griddle including:
 32% saving in energy consumption
 saving you money and,
 reducing your carbon footprint
 90% reduction in radiant heat
 keeping your kitchen cool
 Reducing your extraction needs
 44% less time to clean
 saving you valuable time
Gas Griddle Manual
©
(2000+ Series)
Malibu Corporation Limited
8/9 Harp Road
Trafford Park
Manchester M17 1SR
Tel: 0161 874 5400
info@malibu-corporation.com
www.malibu-corporation.com

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Summary of Contents for Keating Of Chicago Miraclean 2000+ Series

  • Page 1 Keating Miraclean Gas Griddle Manual © (2000+ Series) Congratulations on choosing a Keating Miraclean Griddle from Malibu. Malibu Corporation Limited You are now enjoying the significant benefits a Keating chrome griddle provides over a standard griddle including: 8/9 Harp Road ...
  • Page 2 Keating commercial griddles are not intended for household use. As continuous product improvement occurs, specifi cations may be changed without notice. KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL. KEATING OF CHICAGO, INC. 8901 W. 50th Street McCook, IL 60525 USA ph 708-246-3000 fax 708-246-3100 keatingofchicago.com...
  • Page 3 THIS MANUAL SHOULD BE GIVEN TO THE USER. THE OPERATOR OF THE GRIDDLE SHOULD BE FAMILIAR WITH THE FUNCTIONS AND OPERATION OF THE GRIDDLE. THIS MANUAL MUST BE KEPT IN A PROMINENT, EASILY REACHABLE LOCATION NEAR THE GRIDDLE. FOR PROFESSIONAL USE ONLY BY QUALIFIED TRAINED STAFF. WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death.

  • Page 4: Table Of Contents

    MIRACLEAN®GAS GRIDDLE  TABLE OF CONTENTS Important Safety Instructions ..........i PREVENTATIVE MAINTENANCE ........8 INTRODUCTION .............. 1 Preventive Maintenance Cleaning Chart ......8 Damage During Shipment ..........1 Thermostat Calibration ............ 8 Description ..............2 SERVICE DIAGNOSIS ............ 10 SAFETY PRECAUTIONS ..........

  • Page 5: Description

    DESCRIPTION • Baffled grease drawer with rear handle (side trough models) Keating MIRACLEAN® Gas Griddles with electronic • Electronic spark ignition system ignition are designed to give maximum production ef- fi ciency, delivering high quality food products. The fol- • 100% safety shut-off lowing design features are incorporated into Keating •...

  • Page 6: Installation

    MIRACLEAN®GAS GRIDDLE • Keating griddles are designed to operate on the • Installed under a properly designed operating gas fuel specified on the serial plate and must exhaust hood. not be operated with another gas fuel. They cannot • Connected to the type of gas for which the griddle be converted to another gas fuel by turning or is manufactured.

  • Page 7: Gas Valve

    GAS VALVE European standard for quick-disconnect devices for use with gas fuel as applicable. 3/4 BSTP gas shut-off valve is required to be supplied IF DISCONNECTION OF THE RESTRAINT IS NEC- and installed by others. ESSARY, IT MUST BE RECONNECTED WHEN THE MIRACLEAN®...

  • Page 8: Gas Leak Testing

    MIRACLEAN®GAS GRIDDLE GAS LEAK TESTING Constructional changes to the area where the griddle is installed shall not affect the air supply to the griddle. Figure 2 Thermostat in The installation, start-up and changes required when “OFF” position (fully changing from one gas type to another can be per- counter clockwise) formed only by a certifi...

  • Page 9: Cooking

    Lightly coat the MIRACLEAN® griddle surface with Load # 1 Load # 3 Load # 2 oil. NOTE: Despite its food releasing properties, the chrome surface is not a true “non-stick” surface. For best cook- ing results and product appearance, use griddle oil for products that require the surface to be conditioned.

  • Page 10: Cleaning

    MIRACLEAN®GAS GRIDDLE Figure 5 Surface Damage BECAUSE OF THE SUPERIOR MIRACLEAN® SURFACE, THE ONLY TOOLS YOU WILL EVER NEED TO CLEAN THE GRIDDLE ARE A NATURAL BRISTLE BRUSH AND A KEATING SCRAPER. • NEVER USE A GRIDDLE STONE, BRICK OR SCREEN TO CLEAN THE MIRACLEAN®...

  • Page 11: Shutdown

    SHUTDOWN 3. Locate “V” on front of griddle plate (See Figure 3) above thermostat to be calibrated to locate ther- Turn ON/OFF switch to "off" position. mostat bulb position. Place thermometer on plate Rotate thermostat knob to left to "OFF" over bulb half way toward rear of griddle.
  • Page 12 MIRACLEAN®GAS GRIDDLE WARNING GREASE BUILD-UP NEAR ANY OPEN FLAME IS A FIRE HAZARD. Grease build-up may result in fire. C. FLUE - The fl ue has been designed to allow the burners to burn properly. Any objects placed in the fl ue, such as steak weights, egg covers, pans, rags and utensils, will not allow the burners to burn properly causing poor griddle performance and health hazards.

  • Page 13: Service Diagnosis

     SERVICE DIAGNOSIS A properly adjusted Keating MIRACLEAN® Gas Griddle, with no load, will cycle “on” approximately every 2-1/2 to 3 minutes. Each cycle will last approximately three minutes, ensuring that the temperature setting is held within a narrow band. The burners, when on, will produce fl...

  • Page 14: Service

    MIRACLEAN®GAS GRIDDLE  7. Detach wires from thermostat body, carefully not- SERVICE ing connections. DISASSEMBLY 8. Remove thermostat bulb and shield from under griddle plate by loosening both bolts holding them in You will need: Open-end wrenches place and sliding them toward you. See Figure 8. Medium size adjustable wrench REPLACEMENT: Wire Crimper...

  • Page 15: Spark Module

    NOTE: IF REPLACING PUSH-ON TERMINAL STYLE: 4. Disconnect wires from gas valve, carefully noting Before installing thermostat into control panel, you connections. must unscrew the two brass terminal screws and install 5. Remove burner tubing compression connector(s) the new ring terminal wire connectors. Prior to connect- and tubing from gas valve.

  • Page 16: Flame Adjustment

    MIRACLEAN®GAS GRIDDLE REPLACEMENT: 5. Remove the two machine screws and nuts and save them for installation later. Take out bad trans- 1. Install ground wire and new pilot assembly to former and set aside. griddle with one screw. REPLACEMENT: 2. Replace pilot orifi ce into pilot assembly and tighten the compression fi...

  • Page 17: Ordering Parts

     ORDERING PARTS WARNING AND OPERATING PLATES Parts may be ordered by part number by calling your local distributor. All warning and operating plates on the Keating The model/serial plate is located on the front of Miraclean® Griddle should be in place at all times. the control panel.
  • Page 18 MIRACLEAN®GAS GRIDDLE  PARTS LIST - MIRACLEAN GRIDDLE (cont.) Miraclean Griddle Assembly with Electronic Ignition Group 2 Gases, G30 and G31 Gas Heating Systems with Electronic Ignition To pilot tube Screw Cap ITEM DESCRIPTION ITEM DESCRIPTION PLATE AND PERIMETER ( PILOT ASSEMBLY WITH REFERENCE ONLY) SPARK ELECTRODE &...

  • Page 19: Technical Information

     TECHNICAL INFORMATION GAS PRESSURE GRIDDLES HEAT INPUT KWNET G20 Gas G25 Gas G31 Gas GRIDDLE COUNTRY WIDTH CODE 20mbar 25mbar 30mbar 37mbar 50mbar G20/25 12.25 11.41  12.25 11.41    12.25 11.41    36 (2 BURNER) 12.25 11.41 ...

  • Page 20: Wiring Diagrams

    MIRACLEAN®GAS GRIDDLE  WIRING DIAGRAMS NOTE: A separate wiring diagram has been attached to the griddle control panel back and should be saved for troubleshooting and maintenance. The wiring diagrams in this section cover standard griddles which may or may not match the diagram attached to the griddle. Non-standard griddles with additional thermostats do not have wiring diagrams printed in this section but have a separate diagram included with this manual.
  • Page 21 24, 27, 30, 36 & 48 GAS GRIDDLE WITH TWO THERMOSTATS - WIRING DIAGRAM PRIOR TO 2004 keatingofchicago.com...
  • Page 22 MIRACLEAN®GAS GRIDDLE GAS GRIDDLES WITH THREE THERMOSTATS - WIRING DIAGRAM 1-800-KEATING...
  • Page 23 GAS GRIDDLES 2008 WITH THREE THERMOSTATS - WIRING DIAGRAM keatingofchicago.com...
  • Page 24 MIRACLEAN®GAS GRIDDLE 60 & 72 GAS GRIDDLES WITH THREE THERMOSTATS WITH ELECTRONIC IGNITION - WIRING DIAGRAM PRIOR TO 2008 1-800-KEATING...
  • Page 25 GAS GRIDDLES WITH FOUR THERMOSTATS WITH ELECTRONIC IGNITION - WIRING DIAGRAM keatingofchicago.com...

  • Page 26: Griddle Fuel Specifications

    MIRACLEAN®GAS GRIDDLE  KEATING GRIDDLE SPECIFICATIONS The fuel input requirement table is shown below. Pipe sizing must provide adequate pressure supply to the griddle. NOTE: Roughly half of all service calls result from inadequate gas supply. Do not use pipe sizes smaller than recommended.
  • Page 27  SERVICE INFORMATION: If you have a service related question call a qualifi ed service company. Please state the nature of the call; it will ensure speaking with the appropriate person. Have your serial and model number available when ordering parts. As continuous product improvement occurs, specifi...
  • Page 28 SERVICE INFORMATION If you have a service related question call Malibu Corporation 0161 872 5400. Please state the nature of the call; it will ensure you are speaking with the appropriate person. Have your serial and model number available when ordering parts. Malibu Corporation Limited 8/9 Harp Road Trafford Park...

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