Hytorc LITHIUM Series Operation Manual
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Hytorc LITHIUM Series Operation Manual

Electric torque tool
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LITHIUM SERIES® Electric Torque Tool
(BTM and BTM-DOC Models)
Operations Manual
333 Route 17 N.
Mahwah, NJ 07430
USA
800-FOR-HYTORC
(800-367-4986)
201-512-9500
Firmware Version 1.26
hytorc.com

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  • Page 1 LITHIUM SERIES® Electric Torque Tool (BTM and BTM-DOC Models) Operations Manual Firmware Version 1.26 333 Route 17 N. 800-FOR-HYTORC hytorc.com Mahwah, NJ 07430 (800-367-4986) 201-512-9500...
  • Page 3 BTM-3000-DOC Notice. The information contained in this document is subject to change without notice. HYTORC makes no warranty of any kind with regard to this material, including but not limited to, the implied warranties of merchantability and fitness for a particular purpose. HYTORC shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this material.
  • Page 4 ABOUT THIS DOCUMENT (CONT’D.) Warranty. The LITHIUM SERIES® Tool has a one-year limited warranty. Every tool is tested before leaving the factory and is warranted to be free from defects in workmanship and materials. HYTORC will repair or replace, without charge, any tool which, upon examination, proves to be defective in workmanship or materials for one (1) year after the date of purchase.

  • Page 5: Table Of Contents

    7. NAVIGATING THE MENUS 8. SHORTCUTS 9. BOLTING WITH CONVENTIONAL REACTION ARM 10. BOLTING WITH THE HYTORC WASHER 11. BOLTING WITH THE HYTORC NUT 12. ADDENDUM FOR BTM-DOC MODELS ONLY (IMPORTANT) CHANGELOG LITHIUM SERIES® Electric Torque Tool (BTM and BTM-DOC Models) Operations Manual...

  • Page 6: General Safety Information

    1 . G E NE R A L SA FE T Y INFOR M ATION WARNING! Read all safety warnings designated by the symbol and all instructions. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
  • Page 7 • Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers. LITHIUM SERIES® Electric Torque Tool (BTM and BTM-DOC Models) Operations Manual...
  • Page 8 Do not use a battery pack or charger that has received a sharp blow, has been dropped or has been run over or damaged in any way (i.e. pierced with a nail, hit with a hammer, stepped on). Damaged battery packs should be returned to an authorized HYTORC service center for recycling.
  • Page 9 • These chargers are not intended for any uses other than batteries supplied with LITHIUM SERIES Tools as described in this manual. Any other uses may result in risk of fire, electric shock or electrocution.

  • Page 10: Service

    HYTORC • All warranty repairs are free of all charges including return-freight HELP If you require any further assistance, please call your local HYTORC Representative or 1-800-FOR-HYTORC (1-800-367-4986). Please visit us at HYTORC.com. FOLLOW US ONLINE...

  • Page 11: Tool Description

    • Ergonomic lightweight hand-held design with pistol-grip and trigger activation. • Portable tool powered by rechargeable extended-life 36V lithium ion battery. • Standard square-drive with dual-reaction spline. • Integrated data acquisition and export capability. LITHIUM SERIES® Electric Torque Tool (BTM and BTM-DOC Models) Operations Manual...

  • Page 12: Care And Handling

    ENVIRONMENTAL CONSIDERATIONS The LITHIUM SERIES Tool is a rugged industrial tool with an electric motor and electronic control. The following environmental considerations will help maintain reliable tool operation. Pictured above, keep cooling vents clear (1), and secure the tool per local practice (2) to protect from dropping.

  • Page 13: Charge, Test And Install Battery

    5 . CH A RGE , TE S T & IN S TA L L BAT TE RY CHARGE THE BATTERY • The LITHIUM SERIES® II Tool is supplied with the HYTORC Battery Charger (Model: A000791) and two long-life HYTORC 36-volt batteries (Model: P002036-1) •...
  • Page 14 (C O N T ’ D . ) TEST THE BATTERY The Lithium-Ion battery has a long run life and will power the tool at full speed until the battery is depleted, so there is no gradual drop in power during use •...

  • Page 15: Operating The Control Panel

    • Screen Features; Torque, Angle, Release, Direction, Battery Status, Fastener Type, Data Record Indicator • Push and hold center button to cycle; TORQUE, ANGLE and RELEASE • Hold 2 Left Buttons to display main and sub-menu options LITHIUM SERIES® Electric Torque Tool (BTM and BTM-DOC Models) Operations Manual...
  • Page 16 (C O N T ’ D . ) TOGGLE TORQUE, ANGLE & RELEASE The tool provides simple access to set Torque, Angle and Release by toggling the center button. • Press and hold the center button for approximately 3 seconds and release it to access the Angle screen. •...
  • Page 17 • Release Angle is typically set to less than 10 degrees (1-to-3 degrees for HYTORC Washer, or 3-to-7 degrees for reaction arms) so that nut is not loosened.
  • Page 18 (C O N T ’ D . ) LOOSEN MODE Directional Switch From the Home Screen, press the middle button to alternate between Torque and Loosen mode. If no angle is set, the maximum rated torque will be applied in the loosen direction.
  • Page 19 “0 + 0” to “99 + 359”. Press and hold the center button for approximately 3 seconds and release it to access the Loosen Release screen. A release is required in some applications. LITHIUM SERIES® Electric Torque Tool (BTM and BTM-DOC Models) Operations Manual...

  • Page 20: Navigating The Menus

    7. N AV IG ATIN G THE ME N U S MAIN MENU AND SUB-MENUS The Main Menu provides Operations, Job Data, System, Admin and the Exit and Power Off options. Press and hold the left and center buttons simultaneously for approximately three seconds, to display the Main Menu.
  • Page 21 NOTE: When HYTORC WASHER is selected, the safety feature requiring a push of the button before operation is disabled. Tool should never be used with a reaction arm in this setting. LITHIUM SERIES® Electric Torque Tool (BTM and BTM-DOC Models) Operations Manual...
  • Page 22 (C O N T ’ D . ) (OPERATION MENU continued from previous page) BACKUP ANGLE ANGLE MODE SPEED TORQUE CHECK The Backup Angle will turn the fastener Provides capability to turn the fastener When enabled, applies torque at through a specified angle range (0-10 slowly during Angle operation for a slower speed to achieve greater degrees) in the direction opposite to the...
  • Page 23 JOB SELECT MODE. NUMBER are now displayed on the home screen. NOTE: Wrong code returns user to previous screen. No limit on number of attempts. See administrator for correct code. LITHIUM SERIES® Electric Torque Tool (BTM and BTM-DOC Models) Operations Manual...
  • Page 24 (C O N T ’ D . ) DATA HISTORY Provides a summary of jobs and events Press the buttons hi to scroll through Connect a standard USB cable currently being saved in memory. the job numbers to select the data between the PC (Type A) to the tool set you want to download.
  • Page 25 (C O N T ’ D . ) CONNECT USB CABLE SAMPLE EXCEL FILE LITHIUM SERIES® Electric Torque Tool (BTM and BTM-DOC Models) Operations Manual...
  • Page 26 (C O N T ’ D . ) JOB PROFILES SUB-MENU The Job Profiles sub-menu allows access to Job Profile parameters. • The green bar highlights the current position • Press left button (i) to scroll down, right button (h) to scroll up •...
  • Page 27 • Press the center button (g) to select and display a sub-menu NOTE: BATTERY SETUP, CALIBRATE GUN, FORMAT NVRAM and DIAGNOSTIC options are not intended for field use, these are only accessed by HYTORC authorized service personnel. Displays Firmware (FW) and Hardware...
  • Page 28 (C O N T ’ D . ) SYSTEM MENU / SETUP DEVICE SUB MENU The Setup Device Sub-menu contains device-level settings. • The green bar highlights the current position • Press left button (i) to scroll down, right button (h) to scroll up •...
  • Page 29 The GENERAL level password is assigned by an administrator to provide security for setting torque limits, setting the clock and putting the tool in lockout mode. LITHIUM SERIES® Electric Torque Tool (BTM and BTM-DOC Models) Operations Manual...
  • Page 30 (C O N T ’ D . ) ENTER GENERAL ENTER GENERAL LOCKOUT MODE CLOCK This allows the administrator to Set the time and date by entering restrict user access to certain appropriate numerical values. functions and settings by enabling one of three modes: Press up button h increases the value and down button i to decrease the...
  • Page 31 Press g to save the upper torque limit – screen flashes torque limit – screen flashes “Saving setting” and then “Saving setting” and then displays the upper torque exits to ADMIN menu. limit screen. LITHIUM SERIES® Electric Torque Tool (BTM and BTM-DOC Models) Operations Manual...

  • Page 32: Shortcuts

    8 . S HOR TCU T S MAIN MENU SHORTCUT CALIBRATION SHORTCUT JOB PROFILES SHORTCUT...

  • Page 33: Bolting With Conventional Reaction Arm

    • Challenge the reaction arm to make sure it is firmly secured. • Never modify a reaction arm as this may lead to personal injury or damage to the tool. LITHIUM SERIES® Electric Torque Tool (BTM and BTM-DOC Models) Operations Manual...
  • Page 34 • Output units may be displayed in lb-ft, N-m, kgf-m or %. (See output unit settings under the ADMIN menu) • The direction arrow and rotating nut icon reflect the direction associated with the specific fastener type. (The fastener type may be set under the Operation – Fastener Type menu: Right-Hand, Left-Hand, HYTORC NUT and HYTORC Washer).
  • Page 35 • Should torque be applied without a release angle the tool may lock onto the nut. If this happens set the tool to Loosen to free the tool and repeat the operation. LITHIUM SERIES® Electric Torque Tool (BTM and BTM-DOC Models) Operations Manual...
  • Page 36 (C O N T ’ D . ) CONVENTIONAL TORQUE LOOSENING • The Tool provides the maximum torque capacity in reverse providing a powerful breakout capability. • Press the center button to toggle to the loosen mode. • When using conventional torque install a back wrench to keep the back nut from turning. •...

  • Page 37: Bolting With The Hytorc Washer

    • Tighten the thumb screw to secure the Driver. • Challenge the driver to make sure it is securely attached. LITHIUM SERIES® Electric Torque Tool (BTM and BTM-DOC Models) Operations Manual...
  • Page 38 Set the speed switch back to Torque. • Position the tool over the nut and HYTORC Reaction Washer. • Pull the trigger to apply torque until the tool reaches the desired torque and stops.
  • Page 39 • Press the center button to toggle to the Loosen mode. • Position the driver over the nut and HYTORC reaction washer and hold the trigger and begin applying torque. • During operation the status light turns amber. If the operation is successful the status light will turn green, if unsuccessful the status light will turn red •...

  • Page 40: Bolting With The Hytorc Nut

    11 . BOLTIN G WITH THE H Y TORC N U T INSTALL THE HYTORC NUT DRIVER • The Tool is easily configured for tightening HYTORC Nuts. • Identify the appropriate size HYTORC Nut Driver • Slide the nut driver over the square drive and spline while aligning the set screw with the flat on the spline.
  • Page 41 (C O N T ’ D . ) TIGHTENING THE HYTORC NUT NOTE: The HYTORC Nut inner sleeve is tightened in a counter clockwise direction (left hand threads). • Power on the tool, adjust tool settings and set the fastener type to HYTORC Nut.
  • Page 42 • It may be necessary to install a back wrench to keep the back nut from turning. • When loosening HYTORC Nuts position the driver and hold the trigger until the HYTORC Nut is loose. • The status light turns amber during operation. If the operation is successful, the status light will turn green, if unsuccessful the status light will turn red.

  • Page 43: Addendum For Btm-Doc Models Only (Important)

    THE CHARGING/FAULT LED INDICATOR OPERATES AS FOLLOWS: OPERATIONAL STATUS LED INDICATOR Power Off Power On / Standby Charging Flashing Green Full Charged Solid Green Fault or Charge Pending Solid Red LITHIUM SERIES® Electric Torque Tool (BTM and BTM-DOC Models) Operations Manual...

  • Page 44: Changelog

    04/16/2018 - Addendum that pertains to an update regarding the Charging/Fault/LED Indicator, page 37. 07/09/2019 - Back cover updated. For future-proofing all global locations have been removed from the back cover in favor of our HYTORC universe map. 09/04/2019 - FCC statement updated.
  • Page 48 HYTORC WORLD HEADQUARTERS 333 Route 17 North, Mahwah, NJ 07430 • +201-512-9500 • 800-FOR-HYTORC THE HYTORC UNIVERSE IS MADE UP OF OVER 1,000 TRAINED BOLTING SPECIALISTS TO SUPPORT YOUR BOLTING NEEDS IN OVER 100 COUNTRIES. Locate your nearest HYTORC representative: H Y TO R C .CO M/ WO R LD...

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