Related Manuals for Heiniger TPW Aussie Xpress
Summary of Contents for Heiniger TPW Aussie Xpress
- Page 1 Operator manual for models Aussie Xpress & Kiwi Xpress Read before operating Manufactured by HEINIGER AUSTRALIA...
-
Page 2: Table Of Contents
Contents General information Introduction Intended use Contact addresses Safety Safety notice Essential operator skills Measures for avoiding accidents Accepting delivery Transporting Guarantee Introduction Guarantee period Conditions Technical data Dimensions Electric Petrol Hydraulic system Cycle time Weighing system Power supply & connections Assembly Jockey wheel Woolpress operation... -
Page 3: General Information
This manual has been compiled to assist in the operation and maintenance of TPW Woolpresses. HEINIGER Australia reserves the right to amend, add or delete any parts of these instructions of specification without notice. Note: As it is not possible to instruct a person to a competent level in the use of this... -
Page 4: Measures For Avoiding Accidents
Measures for avoiding accidents. Do not reach into any part of the woolpress while it is operating ➢ Store the woolpress in a dry undercover area when not in use ➢ Avoid getting electrical components of the woolpress wet ➢ Hang the power cable from the roof to avoid a tripping hazard and to avoid damaging ➢... -
Page 5: Accepting Delivery
Accepting delivery All units are transported at the owner's risk. Before accepting delivery, thoroughly inspect the Woolpress for damage. If any has occurred you should note the nature and extent of the damage in view of any insurance claim you may wish to make. Whilst all care is taken during manufacture and by our agents to ensure your woolpress arrives in perfect working order and condition, damage occurring during transit or faulty operation resulting from damage occurring during transit will not be covered by our... -
Page 6: Guarantee
Conditions This guarantee will be invalidated for any of the following reasons: If notice of the defect is not given to HEINIGER Australia or New Zealand within the guarantee period. If the woolpress has been subject to misuse, abuse, negligence or accident. -
Page 7: Petrol
Petrol Engine: Honda 11 hp, Rope or Electric start. Battery not supplied. Remote power pack. Hydraulic system Oil capacity: 25 Litres Oil type: Mobil DTE 24 or equivalent Oil filter: Inline suction, 25 micron Pump: Nachi PVS-IB-22 Variable displacement piston pump. Discharge at 1460 rpm: 30 L/min @ 0-5 Mpa, and 7L/min @ 5-18 Mpa. -
Page 8: Power Supply & Connections
Power supply & connections. It is the responsibility of the owner to ensure correct power supply. The voltage specified on the electric motor manufacturers plate and that of the local ➢ power supply must match. The press motor may only be connected to an AC power supply. -
Page 9: Jockey Wheel
10. Start the motor and ease the control valve handle up to raise the platen until the unpinning post pins are level with the tips of the pawls when the pawls are held with the tip at its lowest possible point (see illus at 12.10). Stop the motor. Warning: Do not attempt to hold any part of the press components (accept for the control valve handle) when raising the cylinder or platen. -
Page 10: Woolpress Operation
10. During the pressing cycle the operator can get more wool. Continue compressing the wool until the desired weight has been achieved. HEINIGER recommends 190 -195 Kg 11. Closing off pack. On achieving desired bale weight allow the press to finish the cycle, while the pins are still in, spread wool evenly by pulling it from the centre of the bale and placing it to the sides of the press, cycle the press again to re-pin. -
Page 11: Weighing System
Warning: Do not attempt to eject a bale without first opening the door, substantial damage to the press will occur otherwise. 18. Disconnect the bale ejector belt from the bale ejector catch. The platen may have to be lowered slightly to do this. Ensure that the bale ejector belt is placed over the front of the pressing chamber. -
Page 12: Avoid Overweight Bales
11.5 Avoid Overweight Bales. Heiniger recommends that bale weights are checked for accuracy by using another set of scales, which are known to be accurate. The woolpress must be used on a stable, level surface. Any movement in the floor will affect the performance of the scales. -
Page 13: Woolpress Maintenance
Woolpress maintenance 12.1 Safety guard maintenance The press is fitted with an interlocked safety device and guards to protect the operator during use. These must be maintained for safe/correct operation. Before each shift starts the following parts must be checked for correct operation. Safety guard Safety guard linkage Valve handle... -
Page 14: Oil Change
The hydraulic oil level is checked with the platen in the up position. To check, remove ➢ the filler/breather cap on the tank. The oil should be approximately 100mm from the top +/- 25mm. Oil the bellcrank assembly and baling pin bosses, remove the pinning guard to do so. ➢... -
Page 15: Control Valve Neutral Adjustment
12.8 Control valve neutral adjustment Due to normal running in of new components it is sometimes necessary to adjust the control valve neutral rod, to ensure that the control valve will automatically return to neutral at the completion of its cycle. Adjustment Should the valve not drop into neutral, tap the control valve neutral rod to the right or left until correct action is achieved. -
Page 16: Unpinning Clearance
12.10 Unpinning clearance The retraction of the baling pins is a crucial part of the press's operation. The pins are retracted by the unpinning posts, which are welded to the platen, pulling down on the rocker arm pawls, which are in between the top cross members. To enable the baling pins to be fully retracted from the wool, the posts must remain in contact with the pawls until the baling pins are fully retracted. -
Page 17: Pump Adjustment Procedure
12.12 Pump adjustment procedure Low pressure adjustment screw (compensator valve). This controls the pump changeover from 1st to 2nd stage. (Approximately 140 to 150 kilos of wool), It also governs how fast the platen returns. Voltage drop may be experienced in some sheds. This may cause the motor to labour around the changeover stage or on the return stroke. -
Page 18: Troubleshooting
Troubleshooting All items marked * see adjustment procedure Note: For all electrical faults qualified persons only may undertake fault finding & repairs. Note: For all hydraulic faults qualified persons only should undertake fault finding & repairs. Problem Possible cause Action The motor will not Fuses blown Check reason and replace. - Page 19 Press is too slow Loose detent on valve Remove dust cover on bottom of valve spool and tighten detent Note: do not dismantle the detent Pump worn out Replace pump (Check with flowmeter) High pressure Re-adjust* Page 17 adjustment (minimum stop) screwed out Seals worn or damaged Replace or repair...
-
Page 20: General Layout Illustration
General layout illustration MA005 TPW Woolpress Operator Manual 2019-06-06 Rev:05... -
Page 21: Side View
Side view MA005 TPW Woolpress Operator Manual 2019-06-06 Rev:05... -
Page 22: Lubrication Points Illustration
Lubrication points illustration MA005 TPW Woolpress Operator Manual 2019-06-06 Rev:05... - Page 23 MA005 TPW Woolpress Operator Manual 2019-06-06 Rev:05...
- Page 24 MA005 TPW Woolpress Operator Manual 2019-06-06 Rev:05...
-
Page 25: Warranty Registration
Return this section to: HEINIGER Australia WARRANTY REGISTRATION 5A Tayet Link TPW WOOLPRESS Bibra Lake, WA 6163 Retain this section Serial number: HEINIGER New Zealand Delivery date: 1B Chinook Place Hornby, Christchurch NZ Selling agent: Serial number: Address: Delivery date:...