1. Manuals
  2. Brands
  3. Copley Controls Manuals
  4. DC Drives
  5. XM2-230-20
  6. Instruction

Copley Controls XM2-230-20 Instruction

Digital servo drive for brush & brushless motors
Hide thumbs Also See for XM2-230-20:
Table of Contents

Advertisement

Quick Links

Download this manual
Xenus
dIgItal serVo drIVe for brush & brushless Motors
ContRol MoDeS
• Indexer, Point-to-Point, PVT
• Camming, Gearing
• Position, Velocity, Torque
CoMMAnD inteRFACe
• MACRO
• ASCII and discrete I/O
• Stepper commands
• ±10V position/velocity/torque (2 inputs)
• PWM velocity/torque command
• Master encoder (Gearing/Camming)
CoMMUniCAtionS
• MACRO
• RS-232
FeeDBACk
Incremental
• Digital quad A/B encoder
• Analog sin/cos encoder
• Panasonic Incremental A
• Aux. encoder / encoder out
Absolute
• SSI
• EnDat 2.1 & 2.2
• Absolute A
• Tamagawa Absolute A
• Panasonic Absolute A Format
• BiSS (B&C)
Other
• Digital Halls
I/O DIGITAl
• 12 High-speed inputs
• 2 Motor over-temp inputs
• 8 Opto-isolated inputs
• 5 Opto-isolated outputs
• 2 Opto-isolated motor brake outputs
I/O ANAlOG
• 2 Reference inputs, 14-bit
SAFe toRqUe oFF (Sto)
• SIl 3, Category 3, Pl d
DiMenSionS: in [MM]
• 9.24 x 5.42 x 3.59 [234.7 x 137.6 x 91.1]
DeSCRiPtion
the XM2 Xenus Plus 2-Axis MACRO is a high-performance, AC powered drive for torque and velocity control
of brushless and brush motors via MACRo (Motion And Control Ring optical). MACRo is a high bandwidth,
nonproprietary fiber optic or wired field bus protocol for machine control networks. Connections to a MACRO ring
are via SC-type fiber optic connectors. MACRO address selection is via two rotary switches for Master and Node
addresses.
the XM2 Xenus Plus 2-Axis MACRO set new levels of performance, connectivity, and flexibility via the MACRO
interface. A wide range of absolute interfaces are built-in including enDat, SSi, BiSS, and Absolute A.
High resolution A/D converters ensure optimal current loop performance. Both isolated and high-speed non-isolated
i/o are provided. For safety critical applications, redundant power stage enable inputs (Sto) can be employed.
in addition to the MACRo interface, torque and velocity control is also supported via an analog input with a
±10 Vdc range.
Copley Controls, 20 Dan Road, Canton, MA 02021, USA
16-01419
PLUS
MACRO
2-Axis
Model
XM2-230-20
Rev A
XM2
Rev 01
MACRO
Motion And Control Ring
T h e L I g h t L I n k I n M o t I o n . . .
Vac
Ic
Ip
100~240
10
20
RoHS
O
ptical
Page 1 of 34

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the XM2-230-20 and is the answer not in the manual?

Questions and answers

Related Manuals for Copley Controls XM2-230-20

Summary of Contents for Copley Controls XM2-230-20

  • Page 1 For safety critical applications, redundant power stage enable inputs (Sto) can be employed. in addition to the MACRo interface, torque and velocity control is also supported via an analog input with a ±10 Vdc range. Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A...

  • Page 2: General Specifications

    4, two on the feedback connectors (J10, J11), two on the control connector (J12) for the A and B multi-mode ports Ratings +5 Vdc @ 500 mA, thermal and overload protected, each output. 2000 mA total for all four outputs Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A...
  • Page 3 SAFe toRqUe oFF (Sto) inputs 2 two-terminal: [enH+], [enH-], [enl+], [enl-] type opto-isolators, 24V compatible output 1 two-terminal: [leD+], [leD-] 24V compatible Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A Page 3 of 34...

  • Page 4: Digital Halls

    PWM outputs. Typically used in systems that have servo drives operating near other cables carrying low-amplitude sensor or video signals. Further details on the Xtl-RA-04 can be found in the Xenus Regeneration Guide on the Copley Controls web-site http://www.copleycontrols.com/Motion/pdf/Xenus_regen_guide-03-04.pdf Xtl-RA-04 Regen Resistor Used when the regenerative energy from a moving load is greater than the absorption capacity of the internal regen resistor.
  • Page 5 • Over-voltage • Drive over-temperature • Under-voltage • Motor over-temperature • Motor Phasing Error • Feedback Error • Command Input Fault • Following Error Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A Page 5 of 34...

  • Page 6: Ascii Communications

    Baud rate in the computer/controller to the new number and communicate at that rate. Additional information can be found in the ASCII Programmers Guide on the Copley website: http://www.copleycontrols.com/Motion/pdf/ASCII_ProgrammersGuide.pdf Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tech Support: E-mail: sales@copleycontrols.com, Web:...

  • Page 7: Installation

    XM2 STO bypass connectors are not compatible with XEL-XPL drives. SAFETy CONNECTOR J6 J6 SIGNAlS SIGNAl SIGNAl Frame Gnd Sto-1(+) Sto-1(+) Sto-1(-) Sto-1(-) Sto-24V Sto-2(+) STO-GND Sto-2(-) Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A Page 7 of 34...
  • Page 8 /PWM J12-9 J12-14 IN3(13) IN5(15) Curr/Vel- No function J12-10 J12-15 <no connection> /Dir J12-11 J12-30 IN4(14) Sgnd J12-6,16,22,31,37,44 <no connection> Function Shld J12-1 IN5(15) Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A Page 8 of 34...

  • Page 9: Command Input

    Select encoder signals enc X J12-34 J12-40 Output 2-Wire digital absolute Select encoder signals enc /X J12-19 J12-25 MAX3032 Sgnd J12-6,16,22,31,37,44 MAX3362 Shld J12-1 Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A Page 9 of 34...

  • Page 10: General Purpose Inputs

    PlC outputs are frequently current-sourcing from 24V for driving grounded loads. PC based digital controllers commonly use NPN or current-sinking outputs. Set the Xenus inputs to pull-down to ground for current-sourcing connections, and to pull-up to 5V for current-sinking connections. Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A...
  • Page 11 J9-5 in19 J9-18 and is commonly provided in the control system to power relays and other devices. CoMM1 J9-6 CoMM2 J9-17 Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A Page 11 of 34...

  • Page 12: Analog Inputs

    Output transistor is OFF, no current flows 30 Vdc max Zener clamping diodes across outputs allow driving of resistive-inductive (R-l) loads without external flyback diodes. Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A Page 12 of 34...
  • Page 13 Signal Ground 24V RTN Earthing connections for power supplies should be as close as possible to elimimate potential differences between power supply 0V terminals. Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A Page 13 of 34...
  • Page 14 Signal Sin(+) Sin(+) Sin(-) Sin(-) Cos(+) Cos(+) Cos(-) Cos(-) Idx(+) Idx(+) Idx(-) indx Indx Idx(-) Sgnd +5V Out @ 500 mA Shld Signal Ground Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A Page 14 of 34...
  • Page 15 5,16 Sanyo Denki Absolute-A Cos(-) Shld Data inCReMentAl enCoDeRS /Data Panasonic incremental A 6,17 +5V Out @ 500 mA Sgnd 5,16 Signal Ground Shld Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A Page 15 of 34...
  • Page 16 Resistance in the temperature range 60~750 Motemp 20°C to +70°C Resistance at 85°C ≤1650 Thermistor, Posistor, Signal Gnd Resistance at 95°C ≥3990 or switch Resistance at 105°C ≥12000 Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A Page 16 of 34...
  • Page 17 Signal 1.2k J12-33 J12-39 /Dat /Dat J12-18 J12-24 1.2k J12-32,17 J12-38,23 Sgnd J12-31,16 J12-37,22 Shld J12-1 +5V Out @ 500 mA MAX3362B Signal Ground Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A Page 17 of 34...
  • Page 18 Sin/Cos encoder output buffer. the result is digital quadrature A/B/X or resolver signals that can be used as feedback to an external control system. Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A Page 18 of 34...

  • Page 19: Input Data

    J12-11 ON. When no voltage is applied to an input and no current flows through the input diode it is OFF. Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A Page 19 of 34...
  • Page 20 IN15 J12v-30 is ON. When no voltage is applied to an input and no current flows through the input diode it is OFF. Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A Page 20 of 34...
  • Page 21 * at 24 Vdc Hi/lo DeFinitionS: oUtPUtS input State Condition Output transistor is ON, current flows oUt1~4 Output transistor is OFF, no current flow Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A Page 21 of 34...
  • Page 22 24V RTN BRk output voltage is lo (~0V), MoSFet is on Servo drive is enabled, PWM outputs are on Servo drive output current is flowing Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A Page 22 of 34...
  • Page 23 1) +5V Out on J10 & J11 are independent power supplies and each is rated for 500 mA 2) Ce symbols indicate connections required for Ce compliance. Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A...
  • Page 24 1) +5V Out on J10 & J11 are independent power supplies and each is rated for 500 mA 2) Ce symbols indicate connections required for Ce compliance. Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A...
  • Page 25 Xenus PLUS RoHS MACRO 2-Axis Rev 01 THIS PAGE leFt BlAnk INTENTIONAlly Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A Page 25 of 34...
  • Page 26 B BRK B Brake 24V RTN 24V Return J5 STO SIGNAl SIGNAl Frame Gnd Sto-1(+) Sto-1(+) Sto-1(-) Plus Xenus Sto-1(-) Sto-24V Sto-2(+) STO-GND Sto-1(-) Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A Page 26 of 34...
  • Page 27 Sin1(-) Note: Signals unique to axis A or axis B are shown as “Xxx A(B)” All other signals are common to both axes A & B Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A Page 27 of 34...
  • Page 28 2 x 22 2 x 0.50 White 966144-1 15.0 (.59) 8.0 (.31) 1.40 (.06) 2.5 (.10) 4.7 (.19) 10 (.39) SINGlE WIRE DOUBlE WIRE Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A Page 28 of 34...

  • Page 29: Power And Grounding

    +24 Vdc GROUND FEEDBACK CONTROL POWER & SYSTEM +5 Vdc DECODING FEEDBACK ENABLE [IN1] CONTROL LOGIC SIGNAL GND CONTROL FRAME GROUND SIGNAL (SAFETY GROUND) GROUND Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A Page 29 of 34...
  • Page 30 5) The internal regen resistor of the XM2 must be unplugged when using an external regen resistor. Only one regen resistor can be connected to the Regen connector J2. Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A...

  • Page 31: Grounding & Shielding

    REGEN RESISTOR Heatplate Grounding Screw notes: 1) Shielded cables required for Ce are shown in the diagram above. 2) line filter required for CE Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A Page 31 of 34...
  • Page 32 100 W·s (J) Voltage Resistance 18 W Power, continuous 20 W Power, peak 70 W Regen time 2000 ms Active Regen Dwell Time Regen Cycle Time Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A Page 32 of 34...
  • Page 33 Units: in [mm] 9.240 234.7 4.83 8.86 225.04 14.19 1.00 25.4 2.32 58.9 4.75 5.617 142.68 5.417 137.6 3.588 91.13 Weight: 4.19 lb [1.90kg] Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A Page 33 of 34...

  • Page 34: Ordering Information

    Plug, 5 position, 5.0 mm, male Wago: 721-605/000-044 (Note 1) Xtl-Fk Tool, wire insertion & extraction Wago: 231-131 Note: Specifications are subject to change without notice Rev 6.02-fr 02/26/2016 Copley Controls, 20 Dan Road, Canton, MA 02021, USA 16-01419 Rev A Page 34 of 34...

Table of Contents