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control Modes
• Indexer, Point-to-Point, PVT
• Camming, Gearing
• Position, Velocity, Torque
command interface
• CANopen
• ASCII and discrete I/O
stepper commands
• ±10V position/velocity/torque (2 inputs)
• PWM velocity/torque command
• Master encoder (Gearing/Camming)
Communications
• CAN
• RS-232
• RS-485 (Optional)
Accessories
• External regen resistors
• External edge filter
Feedback
• Digital quad A/B encoder
• EnDat, Hiperface, BiSS, SSI, Yaskawa &
panasonic encoders
• Aux. encoder / encoder out
• Analog sin/cos encoder
• Resolver option
• Digital Halls
Safe Torque Off (STO)
• Two active inputs enable power stage
• One output confirms power stage status
I/O Digital
• 15 inputs, 6 outputs
I/O Analog
• 2, 16 bit inputs
• 1, 12 bit input
• 1, 12 bit output
Dimensions: in [mm]
• 7.9 x 5.5 x 2.3 [202 x 139 x 52]
description
Xenus Plus set new levels of performance, connectivity, and flexibility. CANopen communication
provides a widely used cost-effective industrial bus. A wide range of absolute interfaces are built-in
including EnDat, Hiperface, and BiSS.
High resolution A/D converters ensure optimal current loop performance. Both isolated and high-
speed non-isolated I/O are provided. For safety critical applications, redundant power stage enable
inputs can be employed.
Copley Controls, 20 Dan Road, Canton, MA 02021, USA
Tech Support: E-mail: sales@copleycontrols.com, Web:
Plus
Xenus
http://www.copleycontrols.com
CANopen
Model
XPL-230-18
XPL-230-36
XPL-230-40
Add -R for resolver feedback option
Tel: 781-828-8090
XPL
Vac
Ic
Ip
100 - 240
6
18
100 - 240
12
36
100 - 240
20
40
Fax: 781-828-6547
Page 1 of 28
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Summary of Contents for Copley Controls Xenus Plus CANopen XPL Series

  • Page 1 High resolution A/D converters ensure optimal current loop performance. Both isolated and high- speed non-isolated I/O are provided. For safety critical applications, redundant power stage enable inputs can be employed. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web:...
  • Page 2 NOTES: 1. Heatsinking and/or forced-air cooling is required for continuous output power rating 2. Brake[OUT6] is programmable as motor brake, or as general purpose digital output Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 3 6.12 7.54 191.52 4.83 1.00 25.40 2.31 58.67 19.18 .31 7.92 5.51 139.88 7.92 201.17 5.72 145.35 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 3 of 28...
  • Page 4: Feedback Specifications

    24V compatible note! When you see this marker, it’s for hot tips or best practices that will help you get the best results when using Copley Controls products. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web:...
  • Page 5 • Short-circuits from output to output • Short-circuits from output to ground • Internal short circuits Faults are programmable to be either transient or latching Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 6: Ascii Communications

    ASCII COMMUNICATIONS The Copley ASCII Interface is a set of ASCII format commands that can be used to operate and monitor Copley Controls Accelnet, Stepnet, and Xenus series amplifiers over an RS-232 serial connection. For instance, after basic amplifier configuration values have been programmed using CME 2, a control program can use the ASCII Interface to: •...
  • Page 7: Safe Torque Off (Sto)

    Enable LED(-) Safe Enable HI(-) 24 Vdc Common Safe Enable LO(+) +24 Vdc Input Safe Enable LO(-) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 7 of 28...
  • Page 8 Current or [IN4-] Duty = 50% ±50% Velocity [IN6] <no connection> No function [IN5+] <no connection> Function [IN6-] Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 8 of 28...
  • Page 9 Emulated Quad A/B can be used as feedback to an external control system. signals from analog Sin/Cos encoder or resolver Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 9 of 28...
  • Page 10 PLC outputs are frequently current-sourcing from 24V for driving grounded loads. PC based digital controllers commonly use NPN or current-sinking outputs. Set the Xenus inputs to pull-down to ground for current-sourcing connections, and to pull-up to 5V for current-sinking connections. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web:...
  • Page 11: Opto-Isolated Digital Inputs

    The ratio of drive output current or velocity vs. reference input voltage is programmable. AIN2+ 5.36k Vref AIN2- 1.5V Sgnd Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 11 of 28...
  • Page 12 ±5 Vdc. as a general-purpose digital output. An op-amp buffers the output of a 12-bit D/A converter. +24V Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 13 CME 2 software. There are no hardware Conversion adjustments. Cos(+) Cos(-) Ref(+) Ref(-) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 13 of 28...
  • Page 14: Ssi Absolute Encoder

    Sin(+) 5V output Sin(-) MAX3362B MAX3362B Signal Ground Cos(+) Cos(-) +5V output @ 400 mA Signal Ground Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 14 of 28...
  • Page 15: Motor Temperature Sensor

    100p or switch * Sgnd * Sgnd * Alternate Sgnd connections on J10 are pins 16, 25, 26 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 15 of 28...
  • Page 16 But, at higher frequencies these are likely to be differential signals in MAX3032 which case the multi-mode port can be used. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 17 NOTES: 1) The total output current from the +5 Vdc supply to J7-20 cannot exceed 400 mAdc 2) Line filter is required for CE Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 18 NOTES: 1) The total output current from the +5 Vdc supply to J7-20 cannot exceed 400 mAdc 2) Line filter is required for CE Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 19 NOTES: 1) The total output current from the +5 Vdc supply to J7-20 cannot exceed 400 mAdc 2) Line filter is required for CE Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 20 Wago: 51117974 or 721-103/026-047/RN01-0000 Brake Output [OUT6] Euro-style 5,0 mm pluggable terminal block 0V (+24 Vdc Return) ISOLATED CIRCUIT Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 20 of 28...
  • Page 21 Enable LED(-) Safe Enable HI(-) 24 Vdc Common Safe Enable LO(+) +24 Vdc Output Safe Enable LO(-) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 21 of 28...
  • Page 22 Brake Output [OUT6] Wago: 51117974 or 721-103/026-047/RN01-0000 Euro-style 5,0 mm pluggable terminal block 0V (+24 Vdc Return) ISOLATED CIRCUIT Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 22 of 28...
  • Page 23 Enable LED(-) Safe Enable HI(-) 24 Vdc Common Safe Enable LO(+) +24 Vdc Output Safe Enable LO(-) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 23 of 28...
  • Page 24 SYSTEM +5 Vdc DECODING FEEDBACK ENABLE [IN1] CONTROL LOGIC SIGNAL GND CONTROL SIGNAL GROUND Mains Voltage (Vac) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 24 of 28...
  • Page 25 3) Ferrite core required for shielded cable to regen resistor the drive. which must be in shielded enclosure. Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...
  • Page 26 4. Torque the #6-32 mounting screws to 8~10 lb-in Blue Protective Sheet (0.9~1.13 N·m). (Discard) Xenus Plus Drive Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 26 of 28...
  • Page 27 Heatsink no Heatsink w/fan w/fan No Heatsink No Heatsink Continuous Output Current (Adc) Continuous Output Current (Adc) Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com Page 27 of 28...
  • Page 28: Ordering Guide

    CD with CMO Software CD with CML Software (Note: license fee required) Note: Specifications are subject to change without notice Rev 4.12_we 05/12/2010 Copley Controls, 20 Dan Road, Canton, MA 02021, USA Tel: 781-828-8090 Fax: 781-828-6547 Tech Support: E-mail: sales@copleycontrols.com, Web: http://www.copleycontrols.com...

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