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widos RSC 2000 Working Instructions Translation

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WIDOS
W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen Fax

Working Instructions

Headquarters: D-71254 Ditzingen-Heimerdingen country court Stuttgart HRB 200973 managing director: Jürgen Dommer
Einsteinstr. 5
Internet: www.widos.de
Translation
Saw RSC 2000
Keep for further use!
Phone ++49 (0)7152 / 9939 - 0
++49 (0)7152 / 9939 - 40
email: info@widos.de
Kunststoffschweißtechnik

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  • Page 1: Working Instructions

    W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen Fax ++49 (0)7152 / 9939 - 40 Internet: www.widos.de email: info@widos.de Kunststoffschweißtechnik Working Instructions Translation Saw RSC 2000 Keep for further use! Headquarters: D-71254 Ditzingen-Heimerdingen country court Stuttgart HRB 200973 managing director: Jürgen Dommer...

  • Page 2: Product Identification

    D-09224 Grüna / Sachsen CH– 9201 Gossau Phone: ++49 371 / 8 15 73 - 0 Phone: +41 (0) 79 432 5737 Fax: ++49 371 / 8 15 73 - 20 08.10.14 Working instructions WIDOS RSC 2000 Page 2 of 63...
  • Page 3 Due to this structure, the searched information can be easily found.  10/8/2014 WIDOS W. Dommer Söhne GmbH Einsteinstraße 5 D-71254 Ditzingen-Heimerdingen All rights reserved. Reprinting only allowed with permission of the corporation. Any changes are subject to technical innovations. 08.10.14 Working instructions WIDOS RSC 2000 Page 3 of 63...

  • Page 4: Table Of Contents

    4.2. Operator console ........................16 4.2.1. Operator panel ......................16 4.2.2. Emergency stop switch ....................17 4.2.3. Main switch........................17 4.2.4. Elements in switch cabinet...................18 4.3. Laser (optional) ........................19 4.4. Pipe supports and prisms....................19 08.10.14 Working instructions WIDOS RSC 2000 Page 4 of 63...
  • Page 5 How to clean / replace the chip bag..................33 6.6. Service unit..........................34 6.7. How to protect the machine parts against corrosion .............34 6.8. Disposal ..........................34 ELECTRIC AND PNEUMATIC DIAGRAMS ..............35 DECLARATION OF CONFORMITY ................63 08.10.14 Working instructions WIDOS RSC 2000 Page 5 of 63...

  • Page 6: Description Of The Product

    Usage and purpose-oriented use The WIDOS Saw RSC 2000 is special machinery for the straight cutting plastic pipes up to Ø 2400 mm, and an angle of max. 45° on both sides resp. 67,5° on one side, in the way described as follows.

  • Page 7: Designation Of The Product

    Cutting speed of saw drive: 0 – 400 m/min Travel chainsaw Voltage: 400 V Power chainsaw travel: 1,4 kW Current maximum: 12,0 A Rotational speed of travel motor: 0 – 5000 rpm 08.10.14 Working instructions WIDOS RSC 2000 Page 7 of 63...

  • Page 8: Electrical Data Vacuums Af 22

    Cutting chain 6000 mm (200 chain links) on request Laser Z5-24 on request Tension belt with soft eye, 15 m 8505000-15 1 (2) each Filter bag, chip bag, filter … see working instruction AF 22 08.10.14 Working instructions WIDOS RSC 2000 Page 8 of 63...

  • Page 9: Safety Rules

    T h e r e g u l a t i o n s f o r t h e p r e v e n t i o n o f a c c i d e n t s a r e v a l i d ( U V V ) . 08.10.14 Working instructions WIDOS RSC 2000 Page 9 of 63...

  • Page 10: Obligations Of The Owner

     A person who is being trained may only work at the machine under supervision of an experienced person. 08.10.14 Working instructions WIDOS RSC 2000 Page 10 of 63...

  • Page 11: Dangers While Handling The Machine

    2.7. Dangers while handling the machine The band saw WIDOS RSC 2000 is constructed according to the latest technical standard and the acknowledged technical safety rules. However, dangers for the operator or other persons standing nearby may occur. Also material damages are possible.

  • Page 12: Specific Dangers

     Injuries caused by parts of the work pieces which are squirting away. 08.10.14 Working instructions WIDOS RSC 2000 Page 12 of 63...

  • Page 13: Structural Modifications On The Machine

    In case of disrespect the warranty or liability will expire.  Machine parts which are not in a perfect condition are to be immediately replaced.  Only use original WIDOS spare and wear parts.  In case of purchase orders please always indicate the machine number! 2.13.

  • Page 14: Functional Description

    Having finished the cutting, drive the cutting chain behind the pipe and shut it off. The line laser switches off. The vacuum switches off. Now remove the remaining chips, unclamp the pipe and remove it. The cutting is completed. 08.10.14 Working instructions WIDOS RSC 2000 Page 14 of 63...

  • Page 15: Operating And Indicating Elements

    Operator console, mobile Prism, 4 pieces Guiding rail with cutting chain Machine table, revolves with bridge Swing rail with centering plates Leveling foot, to adjust the saw no picture Vacuum 08.10.14 Working instructions WIDOS RSC 2000 Page 15 of 63...

  • Page 16: Operator Console

    Start button: to drive the cutting tooth chain into initial position after its activation in order to adjust Display shows the current parameters, several values can be shown at the same time. 08.10.14 Working instructions WIDOS RSC 2000 Page 16 of 63...

  • Page 17: Emergency Stop Switch

    Afterwards, you must restart the saw by main switch. 4.2.3. Main switch You activate and shut down the machine with the main switch. Shut down the machine and secure switch against unintentional activation when working within the machine. 08.10.14 Working instructions WIDOS RSC 2000 Page 17 of 63...

  • Page 18: Elements In Switch Cabinet

    Contactor emergency stop Contactor pipe release left Contactor pipe clamp left Contactor pipe release right Contactor pipe clamp right Contactor vacuum 24V – switching power supply Service socket 230V, max. 6A 08.10.14 Working instructions WIDOS RSC 2000 Page 18 of 63...

  • Page 19: Laser (Optional)

     Move the prisms depending sawing angle so that the prisms are always close to the saw cut.  Clamp the positions of the prisms with the clampimg levers. 08.10.14 Working instructions WIDOS RSC 2000 Page 19 of 63...

  • Page 20: How To Clamp Pipes

    Please observe upon selecting the belt holder that the pipe is clamped optimally.  In order to replace the suspension disassemble the respective bolt and suspend the belt from another bolt. 08.10.14 Working instructions WIDOS RSC 2000 Page 20 of 63...
  • Page 21 0,5 m.  Now clamp the pipe by Belt winder Attention! Do not deform thin-walled pipes.  After the cutting release the pipe clamping by 08.10.14 Working instructions WIDOS RSC 2000 Page 21 of 63...

  • Page 22: How To Adjust Angles

     Now turn the switch for the clamping cylinder to the left and lock the saw in this position. 08.10.14 Working instructions WIDOS RSC 2000 Page 22 of 63...

  • Page 23: Pneumatic

    The input pressure must be at least 1 bar higher than the output pressure.  Press the pressure setting button downwards (towards the housing) to secure it against unintentional turning. 08.10.14 Working instructions WIDOS RSC 2000 Page 23 of 63...

  • Page 24: How To Adjust The Pressure Regulator

     By the manually vacuum hose you can vacuumthe remain chips. Remove the stopper for vacuum previously. Please consult the separately enclosed working instruction of the vacuum AF22 for its operation, maintenance, repair etc. 08.10.14 Working instructions WIDOS RSC 2000 Page 24 of 63...

  • Page 25: Starting And Operating

    Starting In order to put the saw RSC 2000 into operation, you must align it by the bolts in the leveling feet in a way that the table, the pipe support and the guiding of the cutting chain are horizontal / vertical.

  • Page 26: How To Switch On The Saw

    -2894.4mm 0.00 line: Distance to pipe center / angle In case the saw is not in 0° position, release the resting cylinder clamping cylinder by which the saw is locked. 08.10.14 Working instructions WIDOS RSC 2000 Page 26 of 63...

  • Page 27: How To Set The Time, Date And Language

    <+> and <->: change the date. confirm with button <Enter>: press button <Start> Display: language german? several languages are entered line: buttons <+> and <->: change the language button <Enter>: confirm 08.10.14 Working instructions WIDOS RSC 2000 Page 27 of 63...

  • Page 28: How To Make Vertical Cuts

     Shut off the laser by  Shut off the vacuum by  Release the pipe clamping by both pipe clamping buttons and in addition release the clamping belts manually. 08.10.14 Working instructions WIDOS RSC 2000 Page 28 of 63...

  • Page 29: How To Cut Angles

    As soon as the saw blade is located behind the cut pipe, you may release the control lever ; the cutting chain stops. 08.10.14 Working instructions WIDOS RSC 2000 Page 29 of 63...
  • Page 30 In case of pipes with angles >45° to 67,5°, you must first cut the stub angle → 32,5° to < 45°, afterwards swivel the saw to the opposite direction and cut the acute angle. 08.10.14 Working instructions WIDOS RSC 2000 Page 30 of 63...

  • Page 31: Maintenance / Storage / Transport

    For machines with a specially high usage percentage the testing cycle should be shortened. The work should be performed at the WIDOS GmbH company or by an authorized partner. The linear guides must be cleaned every week, e.g. with a brush.

  • Page 32: How To Align The Saw

    Risk of injury! The saw teeth are very sharp, necessarily wear safety gloves! We recommend that you consult a second person in order to replace the cutting chains. 08.10.14 Working instructions WIDOS RSC 2000 Page 32 of 63...

  • Page 33: How To Clean / Replace The Chip Bag

    (e.g. 4-6 bars). Lower pinion 6.5. How to clean / replace the chip bag Clean / replace the chip bag if the chip contents reach 150 mm below the fixing frame. 08.10.14 Working instructions WIDOS RSC 2000 Page 33 of 63...

  • Page 34: Service Unit

    Disposal At the end of their lifetime, the machine and the wear parts have to be disposed of properly and environment-friendly, in accordance with the national laws regulating waste disposal. 08.10.14 Working instructions WIDOS RSC 2000 Page 34 of 63...

  • Page 35: Electric And Pneumatic Diagrams

    Einsteinstr. 5 Phone ++49 (0)7152 / 9939 - 0 W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen Fax ++49 (0)7152 / 9939 - 40 Internet: www.widos.de email: info@widos.de Kunststoffschweißtechnik Electric and pneumatic diagrams 08.10.14 Working instructions WIDOS RSC 2000 Page 35 of 63...
  • Page 36 Electric and pneumatic diagrams Chapter 7 Kunststoffschweißtechnik 08.10.14 Working instructions WIDOS RSC 2000 Page 36 of 63...
  • Page 37 Electric and pneumatic diagrams Chapter 7 Kunststoffschweißtechnik 08.10.14 Working instructions WIDOS RSC 2000 Page 37 of 63...
  • Page 38 Electric and pneumatic diagrams Chapter 7 Kunststoffschweißtechnik 08.10.14 Working instructions WIDOS RSC 2000 Page 38 of 63...
  • Page 39 Electric and pneumatic diagrams Chapter 7 Kunststoffschweißtechnik 08.10.14 Working instructions WIDOS RSC 2000 Page 39 of 63...
  • Page 40 Electric and pneumatic diagrams Chapter 7 Kunststoffschweißtechnik 08.10.14 Working instructions WIDOS RSC 2000 Page 40 of 63...
  • Page 41 Electric and pneumatic diagrams Chapter 7 Kunststoffschweißtechnik 08.10.14 Working instructions WIDOS RSC 2000 Page 41 of 63...
  • Page 42 Electric and pneumatic diagrams Chapter 7 Kunststoffschweißtechnik 08.10.14 Working instructions WIDOS RSC 2000 Page 42 of 63...
  • Page 43 Electric and pneumatic diagrams Chapter 7 Kunststoffschweißtechnik 08.10.14 Working instructions WIDOS RSC 2000 Page 43 of 63...
  • Page 44 Electric and pneumatic diagrams Chapter 7 Kunststoffschweißtechnik 08.10.14 Working instructions WIDOS RSC 2000 Page 44 of 63...
  • Page 45 Electric and pneumatic diagrams Chapter 7 Kunststoffschweißtechnik 08.10.14 Working instructions WIDOS RSC 2000 Page 45 of 63...
  • Page 46 Electric and pneumatic diagrams Chapter 7 Kunststoffschweißtechnik 08.10.14 Working instructions WIDOS RSC 2000 Page 46 of 63...
  • Page 47 Electric and pneumatic diagrams Chapter 7 Kunststoffschweißtechnik 08.10.14 Working instructions WIDOS RSC 2000 Page 47 of 63...
  • Page 48 Electric and pneumatic diagrams Chapter 7 Kunststoffschweißtechnik 08.10.14 Working instructions WIDOS RSC 2000 Page 48 of 63...
  • Page 49 Electric and pneumatic diagrams Chapter 7 Kunststoffschweißtechnik 08.10.14 Working instructions WIDOS RSC 2000 Page 49 of 63...
  • Page 50 Electric and pneumatic diagrams Chapter 7 Kunststoffschweißtechnik 08.10.14 Working instructions WIDOS RSC 2000 Page 50 of 63...
  • Page 51 Electric and pneumatic diagrams Chapter 7 Kunststoffschweißtechnik 08.10.14 Working instructions WIDOS RSC 2000 Page 51 of 63...
  • Page 52 Electric and pneumatic diagrams Chapter 7 Kunststoffschweißtechnik 08.10.14 Working instructions WIDOS RSC 2000 Page 52 of 63...
  • Page 53 Electric and pneumatic diagrams Chapter 7 Kunststoffschweißtechnik 08.10.14 Working instructions WIDOS RSC 2000 Page 53 of 63...
  • Page 54 Electric and pneumatic diagrams Chapter 7 Kunststoffschweißtechnik 08.10.14 Working instructions WIDOS RSC 2000 Page 54 of 63...
  • Page 55 Electric and pneumatic diagrams Chapter 7 Kunststoffschweißtechnik 08.10.14 Working instructions WIDOS RSC 2000 Page 55 of 63...
  • Page 56 Electric and pneumatic diagrams Chapter 7 Kunststoffschweißtechnik 08.10.14 Working instructions WIDOS RSC 2000 Page 56 of 63...
  • Page 57 Electric and pneumatic diagrams Chapter 7 Kunststoffschweißtechnik 08.10.14 Working instructions WIDOS RSC 2000 Page 57 of 63...
  • Page 58 Electric and pneumatic diagrams Chapter 7 Kunststoffschweißtechnik 08.10.14 Working instructions WIDOS RSC 2000 Page 58 of 63...
  • Page 59 Electric and pneumatic diagrams Chapter 7 Kunststoffschweißtechnik 08.10.14 Working instructions WIDOS RSC 2000 Page 59 of 63...
  • Page 60 Electric and pneumatic diagrams Chapter 7 Kunststoffschweißtechnik 08.10.14 Working instructions WIDOS RSC 2000 Page 60 of 63...
  • Page 61 Electric and pneumatic diagrams Chapter 7 Kunststoffschweißtechnik 08.10.14 Working instructions WIDOS RSC 2000 Page 61 of 63...
  • Page 62 Electric and pneumatic diagrams Chapter 7 Kunststoffschweißtechnik 08.10.14 Working instructions WIDOS RSC 2000 Page 62 of 63...

  • Page 63: Declaration Of Conformity

    Safety regulations for fluid-technical devices and components (pneumatic) 5. DIN EN 60950 Safety of equipments of the information technology The technical documentation is completely available. Ditzingen-Heimerdingen, the 08.10.14 Martin Dommer (Technical director) 08.10.14 Working instructions WIDOS RSC 2000 Page 63 of 63...

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